Comparison of Canola and Soy Flour with Added Isocyanate as Wood Adhesives

Canola is widely grown in the northern latitudes for its vegetable oil, generating large quantities of residual, low value canola flour used as animal feed. The common wood adhesive poly(diphenylmethylene diisocyanate) (pMDI) should react with the wide variety of functional groups in proteins. Therefore, it would seem that canola flour with added pMDI could be an effective adhesive. Two main questions are addressed in this study: How do the wood adhesive properties of canola flour compare to the better-studied soy flour? How well do proteins, which contain an abundance of functional groups, cure with the very reactive pMDI? These questions were addressed using the small-scale adhesive strength test ASTM D-7998, with various adhesive formulations and bonding conditions for canola flour plus pMDI compared to soy adhesives. The more challenging wet cohesive bond strength was emphasized because the dry strengths were usually very good. Generally, soy adhesives were better than canola ones, as was the polyamidoamine-epichlorohydrin cross-linker compared to pMDI, but these generalizations can be altered by the conditions selected. Three-ply plywood tests supported the small-scale test results.     

A Formaldehyde-Free Water-Resistant Soy Flour-Based Adhesive for Plywood

The phasing out of the use of urea–formaldehyde adhesive in the fabrication of interior‐used hardwood plywood requires development of environmentally friendly bio‐based wood adhesives. We recently reported that phosphorylation of soy flour (SF) using phosphoryl chloride (POCl₃) greatly improved the moisture resistance of soy flour adhesive. In the present study, we investigated the effects of inorganic oxidizing agents, such as NaClO₂ and Ca(NO₂)₂, to further improve the wet bonding strength of phosphorylated SF (PSF) wood adhesive. We report that addition of 1.8 % (wet weight basis) Ca(NO₂)₂ to phosphorylated SF (PSF) adhesive formulation containing 25 % soy flour solids increased the wet bonding strength to greater than 3 MPa at 140 °C hot‐press temperature. The water resistance testing of the glued three‐ply hardwood plywood panels passed the three‐cycle soak/dry test recommended by the American National Standard for Hardwood and Decorative Plywood/Hardwood Plywood and Veneer Association protocol (ANSI/HPVA HP‐1‐2004). Since the process involves only inorganic chemistry and no petroleum‐based chemicals such as formaldehyde or polyamidoamine–epichlorohydrin are used, the PSF + Ca(NO₂)₂ adhesive is non‐toxic and environmentally safe.     

A Formaldehyde-Free Soy-Based Adhesive for Making Oriented Strandboard

A formaldehyde-free adhesive consisting of soy flour, polyethylenimine, maleic anhydride, and sodium hydroxide was investigated for making randomly oriented strandboard (R-OSB) and oriented strandboard (OSB). The hot-press conditions and the adhesive usage rate were optimized in terms of enhancing internal bond strength (IB), modulus of rupture (MOR), and modulus of elasticity (MOE) of the resulting R-OSB and OSB. The IB, MOR, and MOE were the highest at a hot-press temperature of 170°C, a hot-press time of 4–5 min, and an adhesive usage rate of 7%. The strengths of the OSB panels made with this formaldehyde-free adhesive were compared with those of commercial OSB panels purchased at a local Home Depot store.     

A New Soy Flour-Based Adhesive for Making Interior Type II Plywood

In this study, we developed a formaldehyde-free adhesive from abundant, renewable, and inexpensive soy flour (SF). The main ingredients of this adhesive included SF, polyethylenimine (PEI), and maleic anhydride (MA). The optimum formulation of this adhesive and the optimum hot-press conditions for making plywood were investigated. A three-cycle soak test and a boiling water test (BWT) were employed for evaluating the strength and water-resistance of plywood bonded with this adhesive. Results showed that SF, PEI, MA and sodium hydroxide were all essential components for the adhesive and the SF/PEI/MA weight ratio of 7/1.0/0.32 resulted in the highest water-resistance. When the hot-press temperature was in the range of 140–170 °C, both water-resistance and shear strength of plywood bonded with the adhesive remained statistically the same, except that the dry shear strength of plywood at 170 °C was statistically lower than that at 160 °C. When the hot-press time ranged from 2 to 6 min, the plywood panels at 5 min had the highest boiling water test/wet (BWT/w) shear strength. The plywood panels made at 5 min had a higher dry shear strength than those made at 3 min. Plywood panels bonded with this SF/PEI/MA adhesive exceeded the requirements for interior applications.     

Effects of phosphorus-containing additives on soy and cottonseed protein as wood adhesives

Soy and cottonseed proteins appear promising as sustainable and environment-friendly wood adhesives. Because of their higher cost relative to formaldehyde-based adhesives, improvement in the adhesive performance of proteins is needed. In this work, we evaluated the adhesive properties of soy and cottonseed protein formulations that included phosphorus-containing acids and esters. For cottonseed protein isolate, most of these additives improved dry adhesive strength, with methylphosphonic acid, phosphorous acid, and phosphoric acid increasing the dry strength by 47, 44, and 42%, respectively, at their optimal concentrations. For soy protein isolate, these additives did not show significant benefits. The phosphorus-containing additives also improved the hot water resistance of the cottonseed protein formulations but showed either no effect or a negative effect for the of soy protein formulations. Thus, the combination of cottonseed protein with phosphorus additives appears to be attractive as wood adhesives.     

Biomaterial Based Polyurethane Adhesive for Bonding Rubber and Wood Joints

An intermediate compound for synthesizing polyester polyol was prepared from glycosylation of potato starch by reacting it with ethylene glycol in presence of sulphuric acid. Glycol glycoside thus prepared was characterized by HPLC and FTIR. This polyhydroxy compound was replaced in varying amounts with trimethylolpropane for polyester polyol synthesis. Sebacic acid was used as dicarboxylic acid along with castor oil for polyester polyol formulation. Polyols were reacted with toluene 2,4-diisocyanate adduct for polyurethane formation. Polyester polyol and polyurethane were characterized by FTIR. Polyurethane was utilized for bonding wood as well as rubber joints. Bond strength was measured by means of lap shear strength and peel strength for wood and rubber joints, respectively. Chemical resistance of polyurethane adhesive was also evaluated. This revised version was published online in July 2006 with corrections to the Cover Date.     

木材胶接用三聚氰胺改性脲醛树脂胶黏剂性能研究

针对实际应用,以=三聚氰胺作为改性剂对脲醛树脂进行共聚和共混改性.在不同固化体系下,采用不同摩尔比低毒脲醛树脂分别与三聚氰胺混合,对混合比例变化对胶合强度和甲醛释放量的影响进行了具体研究.结果表明:固化体系不同,胶接强度也不相同.随着摩尔比的升高,胶接强度提高,甲醛释放量亦相应提高.用三聚氰胺改性的脲醛树脂的胶接强度与甲醛释放量均优于纯脲醛树脂.混合胶液中随三聚氰胺比例减少,胶接性能有所下降,甲醛释放量变化逐渐趋于平稳.     

Oil Palm Wood Flour Filled Natural Rubber Composites: The Effects of Various Bonding Agents

Abstract

The effects of various bonding agents on curing characteristics and mechanical properties of oil palm wood flour (OPWF) filled natural rubber composites were examined. Compared to control compound the presence of various bonding agents increase the curing time, t₉₀ , maximum torque (except phenol formaldehyde(PF) and resorsinol formaldehyde(RF)/Silica(Sil)), tensile strength, tensile modulus (except PF and RF/ Sil), and hardness (except PF) but decrease the elongation at break and fatigue life of the composites. Swelling test results indicate that the presence of various bonding agents lead to stronger adhesion at the OPWF-rubber interface. Overall results indicate that RF/Sil/Hexa (Hexamethylene tetramine) is the most suitable bonding system for OPWF filled natural rubber composites.     

Chromatographic Analysis of the Reaction of Soy Flour with Formaldehyde and Phenol for Wood Adhesives

The desire to make more biobased and lower-cost bonded wood products has led to an interest in replacing some phenol and formaldehyde in wood adhesives with soybean flour. Improved knowledge of the soy protein properties is needed to relate resin chemistry to resin performance before and after wood bonding. To expose the soy protein’s functional groups, it needs to be disrupted, with minimal hydrolysis, to maximize its incorporation into the final polymerized adhesive lattice. The best conditions for alkali soy protein disruption were to maintain the temperature below 100 °C and react the soy flour with sodium hydroxide at pH 9–12 for about 1 hour. A gel permeation chromatography procedure was optimized to determine conditions for selectively breaking down the high molecular weight soy protein fragments that contribute to high adhesive viscosity. This method and extraction data were used to evaluate the reaction of the disrupted soy flour protein with formaldehyde and phenol to provide a stable adhesive. The results were used to develop more economical adhesives that are ideally suited for the face section of oriented strandboard.     

Low-cost natural binder for particleboards production: study of manufacture conditions and stability

Nowadays, the majority of adhesives used in particleboards (PB) manufacture are formaldehyde-based. In the present research work a low-cost bioadhesive, based on the combination of thick spent sulfite liquor (TSSL) with wheat flour, was tested for the production of three-layer particleboards, at different conditions (particleboards target density, pressing time, pressing temperature, wood type and binder age). It was possible to produce particleboards with densities ranging from 682 kg m⁻³ to 783 kg m⁻³, at pressing temperatures from 180 to 210 °C, and pressing times between 8 and 10 min. All the particleboards produced in these conditions were in accordance with the internal bond strength requirements of standard EN 312 for particleboards type P2 (0.35 N mm⁻²). The best result (0.69 ± 0.01) N mm⁻² was obtained for particleboards pressed for 10 minutes at 200 °C with the recycled wood mix. Regarding resin stability, the particleboards manufactured with the binder, stored for 30 days, presented good internal bond strength ((0.58 ± 0.02) N mm⁻²), above the requirements of standard EN 312 for particleboards type P2.     

All‐wood biocomposites by partial dissolution of wood flour in 1‐butyl‐3‐methylimidazolium chloride

After cedar‐derived wood flour (WF) and bark flour (BF) were mixed with 1‐butyl‐3‐methylimidazolium chloride (BMIC) at 100°C, the obtained compounds with BMIC content 40 wt % were compression‐molded at 210°C to give WF/BMIC and BF/BMIC composites, respectively. The BMIC contained in the composites was twice extracted with ethanol at 60°C to afford WF/BMIC‐E and BF/BMIC‐E biocomposites, which were subsequently annealed at 200°C for 24 h to produce WF/BMIC‐A and BF/BMIC‐A biocomposites. The Fourier transform infrared spectroscopic analysis revealed that WF has a higher content of cellulose and a lower content of lignin than BF does, and that the BMIC content diminished by the extraction process. The scanning electron microscopy analysis showed that woody particles joined together by the compression molding of WF/BMIC and BF/BMIC compounds, and that the extraction of BMIC roughened the surface and the annealing again smoothed the surface due to the fusion of the residual BMIC and woody particles. The XRD measurements indicated that the annealing enhanced the crystallinity of cellulose component. The tensile properties and 5% weight loss temperature of the biocomposites were considerably improved by the extraction of BMIC and further by the annealing. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

An Evaluation of Acrylic Pressure Sensitive Adhesive Tapes for Bonding Wood in Building Construction Applications

Abstract

Wood connections made with high-performance pressure sensitive adhesive (PSA) tapes have significant promise for mitigating damage in buildings under high wind or seismic conditions. Benefits may include improved joint ductility and sealing protection from water-intrusion damage from hurricanes. In this work a series of connection tests were performed primarily on acrylic PSA tapes in accordance with ASTM D 1761-88 (2000). Performance results for PSA tape/wood joints are presented and trends examined for comparisons of commercial PSA tapes from three manufacturers. The results also provided implementation data on required application pressure levels and time duration, and comparisons with adhesive connection types. Specific parameters were discussed and examined using statistical methods to quantitatively determine performance gains or losses. The variables investigated included the use of oriented strand board (OSB) versus plywood sheathing, the effect of priming and surface sanding on adhesion, and a comparison of connections involving mechanical fasteners with those that utilized only adhesive tape or a combination of the two. Properly bonded OSB and plywood connections provided fairly ductile failure modes. The overall results of the study suggest that the International Building Code (IBC) ban on construction adhesives for shear walls in high seismic zones could be lifted for high-performance acrylic PSA tapes.     

Improved Mechanical Properties and Flame Retardancy of Wood/PLA All‐Degradable Biocomposites with Novel Lignin‐Based Flame Retardant and TGIC

In this study, a type of all‐degradable flame retardant wood/poly(lactic acid) (PLA) biocomposite (FPW) with low cost and excellent mechanical properties is prepared and studied. A novel lignin‐based phosphorus‐containing flame retardant (LMD) is synthesized first. PLA, wood powder, poly(butyleneadipate‐co‐terephthalate), triglycidyl isocyanurate (TGIC), and LMD are then melt‐blended to prepare FPW. The limiting oxygen index value of PLAF25L15‐4T (25% of L15MD and 4% of TGIC) reaches 28.6%. Furthermore, the residue at 700 °C is up to 31.3%, which apparently helps to increase the flame retardancy of FPW. Its tensile strength is as high as 48.7 MPa. The interfacial compatibilization is much improved as proved by scanning electron microscopy observation. This should be due to the in situ interfacial reaction between PLA, wood, and TGIC, and the lignin component both in wood and LMD. The obtained PLA biocomposite with improved mechanical and flame retardant properties is promising for its wide applications.     

Wood/plastic composites co‐extruded with multi‐walled carbon nanotube‐filled rigid poly(vinyl chloride) cap layer

Wood/plastic composites (WPCs) can absorb moisture in a humid environment due to the hydrophilic nature of the wood in the composites, making products susceptible to microbial growth and loss of mechanical properties. Co‐extruding a poly(vinyl chloride) (PVC)‐rich cap layer on a WPC significantly reduces the moisture uptake rate, increases the flexural strength but, most importantly, decreases the flexural modulus compared to uncapped WPCs. A two‐level factorial design was used to develop regression models evaluating the statistical effects of material compositions and a processing condition on the flexural properties of co‐extruded rigid PVC/wood flour composites with the ultimate goal of producing co‐extruded composites with better flexural properties than uncapped WPCs. Material composition variables included wood flour content in the core layer and carbon nanotube (CNT) content in the cap layer of the co‐extruded composites, with the processing temperature profile for the core layer as the only processing condition variable. Fusion tests were carried out to understand the effects of the material compositions and processing condition on the flexural properties. Regression models indicated all main effects and two powerful interaction effects (processing temperature/wood flour content and wood flour content/CNT content interactions) as statistically significant. Factors leading to a fast fusion of the PVC/wood flour composites in the core layer, i.e. low wood flour content and high processing temperature, were effective material composition and processing condition parameters for improving the flexural properties of co‐extruded composites. Reinforcing the cap layer with CNTs also produced a significant improvement in the flexural properties of the co‐extruded composites, insensitive to the core layer composition and the processing temperature condition. Copyright © 2009 Society of Chemical Industry     

Adhesive and viscoelastic performance of surface functionalized nano‐Fe3O4 induced orientated ethylene vinyl‐acetate composite hot melt adhesives

Different surface functionalized Fe₃O₄ were added to ethylene vinyl‐acetate copolymers (EVA) composite hot melt adhesives (HMAs) to study their influence on the properties of composite HMAs. The adhesion and viscoelastic properties for HMAs were studied using an electromechanical universal testing machine, dynamic mechanical analyzer (DMA) and parallel‐plate rheometer, respectively. Orientation structure of HMAs was studied by Infrared dichroism. The results showed that tetraethoxysilane (TEOS) treated Fe₃O₄ showed better compatibility with EVA composite HMAs, and that TEOS‐treated Fe₃O₄/EVA composite HMAs presented better adhesion property and processing fluidity, compared with bare Fe₃O₄/EVA composite HMAs and silane coupling agent KH560 treated Fe₃O₄/EVA composite HMAs. © 2016 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 43931.     

Preparation of a New Type of Polyamidoamine and Its Application for Soy Flour-Based Adhesives

The most commonly used curing agents for soy-based adhesives are polyamines, which have the problem of low solid content and/or high viscosity. To overcome this problem, a new type of polyamidoamine (PADA) resin was synthesized and applied to soy flour-based adhesives to improve their water resistance. The PADA solution obtained had a high solid content of 50 wt% and low viscosity of 270 cP. The optimum weight ratio of soy flour/PADA/maleic anhydride to prepare adhesive was 40/7/1.68. The wet strength of plywood prepared at the optimum weight ratio was 0.82 MPa, which meant the plywood could be used as type II plywood according to the Chinese National Standard GB/T 9846.7-2004. The results of water-insoluble solid content measurement and SEM observation demonstrated that cured soy flour–PADA–maleic anhydride adhesive had a 16 % greater water-insoluble solid content than soy flour–NaOH adhesive. The cross-linking network formed by the reactions of PADA and MA would increase the water-insoluble solid contents and improve water resistance of cured soy flour-based adhesives.     

Bio-adhesives from soy protein concentrate and montmorillonite: Rheological and thermal behaviour

The incorporation of different amounts of montmorillonite (MMT) to soy protein concentrate (SPC) was used to improve the performance of the bio-nano-adhesive obtained. X-Ray diffraction, rheology, thermogravimetric analysis and scanning electronic microscopy were carried out to characterize the adhesives, and dry and wet strength was used to determine the adhesion strength. In the rheological measurement, the incorporation of up to 3 wt% of MMT did not modify the consistency index values of the SPC, while an increase in the flow consistency index for higher concentrations can be observed due to a strong interaction between MMT and the protein. Besides, the flow point values increase four times with respect to the value obtained for SPC alone. The decomposition temperature of SPC increases with the addition of MMT, which provides a tortuous pathway that obstructs the diffusion of volatile products out of the bio-nano-adhesive. Further addition beyond 5 wt% led to the formation of agglomerates, as verified by SEM. Moreover, the roughness of the fractured surface of the matrix can explain the decrease of the net adhesion of the nano-particles to the SPC suspensions.     

Influence of Soy Protein Isolate Prepared by Phosphate‐Assisted Hydrothermal Cooking on the Gelation of Myofibrillar Protein

The poor solubility and functionalities of soy protein concentrate (SPC) limits its utilization in meat products. Phosphate‐assisted hydrothermal cooking (HTC) was applied to refunctionalize SPC in this work. The resultant soy protein isolate (SPI) was used as an ingredient for improving the gelation of porcine myofibrillar protein (MP) which was induced by microbial transglutaminase (MTGase). The addition of sodium tripolyphosphate (STPP) enhanced the refunctionalization efficiency of HTC and increased the phosphorus content in the obtained SPI. Dynamic rheological analysis indicated that this SPI itself could not form a gel with the help of MTGase. However, the SEM observation revealed that the presence of this SPI strengthened the gel network of MP and made it become denser and more ordered. As a result, the mechanical properties and water holding capacity of the MP gel were significantly improved by this SPI prepared by phosphate‐assisted HTC.     

Epoxidized and Acrylated Epoxidized Camelina Oils for Ultraviolet‐Curable Wood Coatings

Camelina oil contains nearly 90% unsaturated fatty acids and can be modified into functional monomers and polymers for value‐added industrial applications. In this study, we synthesized epoxidized camelina oil (ECO) and acrylated epoxidized camelina oil (AECO) and evaluated their potential applications as ultraviolet (UV)‐curable clear films and wood coatings. ECO and AECO were characterized using Fourier transform infrared spectroscopy and ¹H nuclear magnetic resonance. Curing kinetics, thermal, mechanical, and coating properties of the polymers were investigated. The peak curing time of ECO was 0.51 min and that of AECO was only 0.09 min under UV intensity of 50 mW cm^?2. Polymerized AECO (pAECO) exhibited higher glass transition temperature, mechanical strength (storage modulus, Young's modulus, and tensile strength), crosslink density, and gloss value compared with polymerized ECO (pECO). Both pAECO and pECO coatings showed good pencil hardness (6H) and strong adhesion to wood substrates (5B, with 0% chipping off during crosscut tape adhesion test). Compared with corresponding soybean oil polymers, pAECO and pECO had better thermal and mechanical properties, respectively, attributed to their higher monomer functionalities. ECO and AECO are promising candidates for UV‐curable coating applications, which adds value to camelina oilseed feedstock.     

Analysis of the Solid Combustion Products of a Mg‐Based Fuel‐Rich Propellant used for Water Ramjet Engines

A high‐pressure combustor and a metal/steam reactor were used to simulate the two‐stage combustion of a fuel‐rich propellant used for water ramjet engines. The solid combustion products from the two stages were collected and characterized by scanning electron microscopy (SEM) and X‐ray diffraction (XRD). In addition, the thermal properties of the solid products of the primary combustion were characterized by differential thermal analysis (DTA) and simultaneous thermogravimetry (TG). The burning rates at different pressures were measured and the secondary combustion process in hot steam was monitored by high‐speed cinematography. The results showed that the propellant has a good combustion performance and a high burning rate. After primary combustion, the solid product mainly contained magnesium, magnesia, magnesium chloride, and carbon. During the secondary combustion, the ignition temperature was approximately 720 °C, and two burning stages were observed. The rest of magnesium hasn’t completely reacted with hot steam until the temperature reached a value higher than 800 °C for 30 min.