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Mithilesh Kumar Himanshu Baghel 《Mineral Processing and Extractive Metallurgy Review》2013,34(4):249-267
In the present investigation, the reduction and swelling behaviors (in low grade coal) of fired iron ore pellets, prepared by blending hematite iron ore fines of ?100, ?18 + 25, and ?10 + 16 mesh sizes in different proportions, have been studied in the temperature range of 850–1000°C with an objective to promote massive utilization of fines in sponge ironmaking. An increase in temperature up to the range studied (850–1000°C) substantially enhanced the reduction rate and the rate was found to be highest in the first 15–30 min at all these temperatures. All the fired pellets, made by mixing iron ore particles of ± 100 mesh size, have shown approximately the same reduction rates and slightly higher swelling indices than those made from fines of ?100 mesh size only. In all the fired pellets reduced at temperatures of 850°C and 900°C, the results indicated an increase in the extent of swelling with reduction time. Reduction of fired pellets at temperatures of 950°C and 1000°C exhibited shrinkage in their reduced products, and the extent of this shrinkage increased with increase in exposure time. 相似文献
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Brazil is the second-largest producer of iron ore in the world. Brazilian richer superficial deposits are composed of brittle material with fine texture and significant amounts of fines are generated during mining and transport. Another type of ore found in this country is the itabirites that have lower iron contents. Beneficiation and concentration steps are required to prepare these materials for the pelletizing process. A general view of Brazilian types of iron ores, mines, and mining companies is given in this work. Special attention is given to pelletizing and the influence of mineralogical characteristics of different ores on the production and final properties of iron ore pellets. 相似文献
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通过铁矿粉和煤粉复合圆柱试样在1100~1250℃等温还原,研究了还原温度、还原时间和W煤粉/W矿粉比对还原度的影响,确定了适宜配煤量。用积分法计算了不同还原阶段的表现活化能。通过化学分析和电镜观察,检查了试样沿直径方向的还原均匀程度。 相似文献
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在温度为950℃、还原气氛为纯CO条件下,对高铝铁矿石球团进行气基还原,还原时间分别为0、5、10、 20、40、60、80 min以及110 min,以明确各时间段内物相的变化情况。研究结果表明,还原5 min时即出现金属铁、 FeAl 2 O 4 和Fe 2 SiO 4 3种物相,10 min以至更长时间时金属铁峰强度有所增强,而其他2相变化并不明显;另外,该 种铁矿石中氧化铁的逐级还原规律并不明显,当金属铁相过早出现时,Fe 3 O 4 相以及独立存在的浮士体相未检测到。 相似文献
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Large amounts of fines and superfines are generated in Indian iron ore and coal mines due to mechanized mining and mineral dressing operations. Utilization of these fines for extracting metal is of vital concern for resource utilization and pollution control. For agglomeration of these fines, a suitable binder is required. Iron ore-coal composite pellets were prepared by cold bonding. Various binders such as lime, Ca(OH)2, slaked lime, dextrose, molasses, and sodium polyacrylate (SPA), alone or in combination, were employed for making composite briquettes. The slaked lime–dextrose combination produced the highest strength among the various binders employed for producing composite briquettes and was therefore selected for producing composite pellets for the smelting reduction. In cold bonding, the composite pellets attain the requisite properties due to physico-chemical changes of the binder in ambient conditions. It was possible to obtain a dry strength of more than 300 N per pellet in some cases and more than 200 N per pellet in many trials. Drop strength and shatter index values of composite pellets were also measured. In the present paper an attempt has been made to evaluate the mechanical properties of cold-bonded composite pellets so as to throw some light on the capacity of these pellets to withstand stresses during handling and transportation. 相似文献
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运用自行设计制造的固态物料高温抗压强度与蠕变在线测试仪,分别测试球团矿在不同温度及还原度状态下的抗压强度及蠕变量,用以表征球团矿在高炉内不同位置的抗压能力。研究发现:未发生还原反应球团矿在中性气氛中,当温度达到1 000 ℃时,球团矿的抗压强度为2 750 N以上,继续升温,球团矿抗压强度下降迅速;球团矿在还原气氛下,还原初期球团矿抗压强度比同温度下中性气氛球团矿抗压强度有较大下降,当温度高于900 ℃时,球团矿抗压强度只有1 250 N,且在抗压试验中形变明显。微观结构分析表明:还原过程中高价铁氧化物到低价铁氧化物变化过程中晶格增大、新生铁相基体孔隙增加、裂纹产生以及颗粒间固相固结减弱是导致强度下降的主要原因。 相似文献
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Joseph A. Halt Samuel C. Roache 《Mineral Processing and Extractive Metallurgy Review》2013,34(3):192-197
Iron ore concentrate pellets are traditionally hardened at high temperatures in horizontal grates and grate-kiln furnaces. However, heat induration requires tremendous quantities of energy to produce high-quality pellets, and is consequently expensive. Cold bonding is a low-temperature alternative to heat induration. Pellets can be cold bonded using lime, cement, sponge iron powder, and organic materials such as starch and flour. Cold bonding consumes less energy than heat induration, and has found favor for bonding self-reducing pellets and for refractory ores that are difficult to heat-treat. Herein, we review the principal cold bonding methods and their fundamentals. 相似文献
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Mass loss and direct reduction characteristics of iron ore-coal composite pellets under different technological parameters were investigated. Meanwhile, changes of iron phase at different temperatures were analyzed by using X-ray diffraction (XRD), and characteristics of crushed products were studied by using a scanning electron microscope (SEM). The results showed that heating rate had little influence on the reduction, but the temperature played an important role in the reduction process. The mass loss rate increased rapidly from 800 to 1 100 ℃. The reduction process can be divided into three steps which correspond to different temperature ranges. Fe2 03 began to transform into Fe304 below 500 ℃, and FeO was reduced into Fe from 900 ℃. At 900 ℃, the reduction product showed a clear porous structure, which promoted the reduction progress. At 1000 ℃, the metallic Fe dominated the sample, and the reduction reached a very high degree. 相似文献
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Oleksandr Kovtun Mykyta Levchenko Erik Oldinski Martin Gräbner Olena Volkova 《国际钢铁研究》2023,94(10):2300140
The need to develop green steelmaking techniques has led to the replacement of reducing agents such as CO with H2. H2 and N2/H2 mixtures can be used for the carbothermal reduction of iron ore. Herein, the reduction swelling index (RSI) of iron ore pellets in a forming gas (N2/H2) atmosphere at temperatures of 700–1000 °C is investigated and it is compared with that in pure H2. It is showed in the experimental results that the RSI increases with increasing temperature for both the H2 and N2/H2 atmospheres. The maximum swelling is reached approximately 5 min into the H2 reduction process, while in the N2/H2 atmosphere, it is reached after 25–45 min of reduction, depending on the temperature. When the reduction temperature exceeds 900 °C, the RSI is greater than 20%. Scanning electron microscopy/energy-dispersive X-ray spectroscopy is performed to detect the changes in the microstructure and chemical composition of the samples. The nonreduced areas in the reduced pellets during the N2/H2 reduction process are analyzed using light optical microscopy. 相似文献
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李少帅 《金属材料与冶金工程》2013,(5):25-30
通过生球强度破坏机理分析,得出通过对造球原料进行润磨可以有效的增大晶粒间的范德华力,增加生球的机械强度,添加能够通过范德华力、静电力、氢键、化学键、配位键等与铁矿颗粒表面发生作用的粘结剂也可以有效地提高生球的机械强度;提高球团的爆裂温度的有效方法是均衡球团表面气化和内部扩散作用,均衡球团表面气化和内部扩散作用的主要措施是降低球团表面气化的速度,使表面扩散速度减小,添加具有亲水基的有机粘结剂和膨润土可以降低自由水或毛细水的扩散速度,提高球团的爆裂温度;通过对造球原料的改性对生球的强度的提高是有限的,添加有机粘结剂或复合粘结剂强化生球强度仍然是今后发展的一个重要方向。 相似文献
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根据鞍钢原料条件采用最优试验设计方法,在实验室条件下进行了烧结配加含中等程度结晶水的铁矿粉烧结实验,研究了该粉矿配比对烧结主要技术经济指标的影响.实验结果表明,含中等程度结晶水的进口铁矿粉配比为10%~30%时,通过调整配碳量,可以得到满足高炉要求的烧结矿.经过优化,该进口粉矿的最佳配比为15%,燃料配比为5.4%~5.5%. 相似文献
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Joseph A. Halt 《Mineral Processing and Extractive Metallurgy Review》2013,34(5):340-347
Iron ore pellets abrade during their production and handling, which lowers product quality and leads to dustiness issues. Pellets were collected from a variety of plants (operating either Straight-Grate (SG) or Grate-Kiln (GK) furnaces) to understand whether furnace type affects fines and dust formation. Results showed that pellets fired in SG furnaces were less abrasion-resistant (3.5 × lower) than pellets fired in GK furnaces. Concurrently, laboratory pellets were prepared using various ores, binders, and firing temperatures. These were tested to understand the relationship between abrasion index and dustiness. AI was observed to range from 1 to 14%. Dustiness, determined via AI and size distributions of abrasion progeny, ranged from 0.2 to 1.6%. For AI greater than 5%, AI can be used to indicate potentially high levels of dust. For AI less than 5%, there was a poor correlation between AI and dustiness. This was explained by the observation that as AI decreased, the abrasion product fineness increased. The results from parts I and II of this investigation suggest that material loss and levels of pellet dustiness may be significantly affected by pellet quality up to a certain point. Poorly fired pellets will be dusty during handling and transportation, while well-fired pellets will generate less – but finer – material as their quality improves. This could lead to little observed changes in dust generation over a wide range of pellet quality. Dust generation at each site would then depend on the quantity of material produced and their extent of handling. 相似文献
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Pyrite cinder and high sulfur magnetite were used as raw materials to produce iron ore pellets. Good qualities of green balls and fired pellets were obtained from the feed comprising 50% pyrite cinder and 50% high sulfur magnetite concentrate at a small scale. Small-scale tests were proven by pilot-scale tests. The high grade fired pellets, assaying 63.22% Fe, were analyzed, and the compressive strength of fired pellets was over 2500 N/pellet. The fired pellets possessed excellent metallurgical performances, such as reducibility index higher than 67%, reduction swelling index lower than 15% and low temperature reduction degradation index (+ 3.15 mm) higher than 1%, which can be used as the burden for blast furnace. 相似文献