Structure and mechanical properties of compatibilized poly(ethylene terephthalate)/poly(ethylene octene) blends

Poly(ethylene terephthalate) (PET) based blends were obtained by melt blending PET with up to 30 wt% poly(ethylene‐octene) either modified with maleic anhydride (mLLDPE) or not (LLDPE). Both PET/LLDPE and PET/mLLDPE blends were immiscible. The dispersed phase particle size was large in LLDPE blends, but upon mLLDPE addition, it decreased to a small (submicron) and rather constant value with composition. This indicated compatibilization, and was attributed to specific interactions between the ester and maleic groups of PET and mLLDPE, respectively, rather than grafting reactions between components. Linear decreases in Young's modulus and yield stress, and ductility increases were observed in blends with mLLDPE. Super‐toughness was achieved in blends with mLLDPE, which took place when the critical interparticle distance (ID_c) was below 0.17 μm and with only half the cross section of the specimens broken. The ID_c of these blends and those of other blends from bibliography were compared with the adhesion levels estimated from the expected main interactions between the components of the blends. This comparison strongly indicated that, at least through an adhesion range, ID_c depends on the adhesion level, and that ID_c decreases as the adhesion level increases. POLYM. ENG. SCI. 46:172–180, 2006. © 2005 Society of Plastics Engineers     

Physico-chemical characterization of compatibilized poly(propylene)/aromatic polyamide blends

Poly(propylene)/aromatic polyamide blends were prepared by melt mixing, without or with the addition of an interfacial modifier, viz. a poly(propylene) polymer grafted with 1 wt.-% of maleic anhydride. The characteristics of these polymer blends were investigated by differential scanning calorimetry, dynamic mechanical thermal analysis, scanning electron microscopy and surface tension measurements. The transport parameters of oxygen through films of such polymer blends were also determined by the differential permeation method. The new compatibilized blend materials, being transparent, sterilizable, dimensionally stable, and having very high barrier properties towards oxygen, are particularly suitable for packaging applications.     

Compatibilization of polyethylene/poly(propylene)/polystyrene blends

The compatibilization of mixtures of polyolefins or of polyolefins with polystyrene using either liquid polybutadiene (l-PB)/organic peroxide or styrene-butadiene-styrene (SBS) block copolymers was investigated. Tensile impact strength was chosen as a measure of compatibility. Binary blends LDPE/high-impact polystyrene (HIPS) and LDPE/poly(propylene) (PP) as well as LDPE/HDPE/PP/HIPS blends were prepared by blending in the chamber of a Brabender Plasticorder. Composition of the blends corresponds to real commingled plastic waste. It was found that l-PB-based compatibilizer enhanced the impact strength of LDPE/HIPS blends with LDPE contents higher than 60 wt.-% only. Also SBS copolymer enhanced the impact strength of LDPE/PP blends with LDPE contents higher than 40 wt.-%. Both the compatibilizers substantially increased the toughness of LDPE/HDPE/PP/HIPS blends with composition similar to the municipal plastic waste.     

Morphology and mechanical properties of polypropylene/polystyrene blends compatibilized with styrene–butadiene block copolymers

The effect of molecular structure of styrene–butadiene block (SB) copolymers on the morphology, tensile properties, impact strength, and microhardness of polypropylene/polystyrene (PP/PS) (80/20) blends was studied. The addition of SB copolymers substantially reduces the size of dispersed PS particles formed at mixing. The distribution of SB copolymers between the interface and bulk phases is controlled by the length of styrene blocks in SB, but a decrease in the size of PS particles at mixing correlates with total molecular weight of SB copolymers. For a substantial part of compatibilized blends, PS particles aggregate rapidly during compression molding and form honeycomb‐like particles split by SB partitions, which persist at further annealing. Aggregation of PS particles continues slowly at further annealing. Blends containing PS particles with well‐developed honeycomb structure show lower yield stress, higher plasticity, and lower tensile impact strength than the blends having PS particles with simple or undeveloped honeycomb structure. Microhardness of PP/PS blends is additive and of PP/PS/SB blends is lower than the additive due to the effect of SB copolymers on crystalline structure of PP matrix. POLYM. ENG. SCI., 2012. © 2011 Society of Plastics Engineers     

Thermal and mechanical properties of electron beam irradiated poly(vinyl chloride)/polystyrene blends

The effect of electron beam irradiation on the thermal and mechanical properties of poly(vinyl chloride)/polystyrene (PVC/PS) blends and PVC/PS blends containing epoxidized natural rubber (ENR) was studied. The thermogravimetric analysis study showed that the thermal decomposition of the plasticized PVC individual polymer goes through two stages, whereas PS decomposes through one stage. However, the temperature of the maximum rate of reaction (T_max) of PS is much higher than that for PVC and their blends. Meanwhile, the T_max was found to increase with increasing PS ratios in the blend. The thermal stability of PVC/PS blends was greatly increased after electron beam irradiation in comparison with unirradiated blends. Moreover, the addition of ENR to PVC/PS increased the thermal stability. On the other hand, the mechanical properties in terms of tensile strength and elongation at break of PVC/PS blends are lower than pure PVC polymer because of the immiscibility. However, the addition of ENR to the PVC/PS (80/20) blend increased the elongation at break from 114 to 321% associated with a small effect on the tensile properties. These behaviors were supported by structure morphology studies observations, which indicate an improvement in the interfacial adhesion between the phases. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers     

Preparation of chlorinated poly(propylene carbonate) and its effects on the mechanical properties of poly(propylene carbonate)/starch blends as a compatibilizer

Polymer Bulletin - Poly(propylene carbonate) (PPC) was chemically modified by chlorine through water phase suspension chlorination reaction, and the product was named as chlorinated poly(propylene...     

Rheological and mechanical properties of compatibilized polystyrene/ethylene vinyl acetate blends

In this study, a blend of polystyrene (PS)/ethylene vinyl acetate (EVA) (PS/EVA, 90 : 10 wt %) was compatibilized with three different block copolymers, in which their end blocks were compatible with either styrene or EVA. The compatibilized blends with different compositions were prepared using a twin‐screw extruder and injection molded into the required test specimens. Mechanical properties of the blends, such as tensile properties and Charpy impact strength, morphology of tensile fractured surfaces, rheological properties, and thermal properties, were investigated. The results show that the interaction between the dispersed and continuous phase can be improved by the addition of a compatibilizer. Appreciable improvement in the impact strength of the blend with 15 wt % of compatibilizer C (polystyrene‐block‐polybutadiene) was observed. Its mechanical properties are comparable to those of the commercial high‐impact polystyrene, STYRON 470. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 2071–2082, 2004     

Morphology and mechanical properties of poly (phenylene sulfide)/isotactic polypropylene in situ microfibrillar blends

The morphology and mechanical properties of the in situ microfibrillar blend based on isotactic polypropylene (iPP) and poly (phenylene sulfide) (PPS) were examined. The microfibrillar PPS/iPP blend was prepared through a slit‐die extrusion, hot stretching, and water quenching process. Morphological observation indicated that the well‐defined PPS microfibrils were achieved by the method used in this study, which provided a promising method for both PPS and PP recycling. The morphology study showed that the minimum diameter of PPS phase was independent of PPS concentration. The diameter of most PPS fibrils in the microfibrillar blend was unexpectedly comparable to that of the PPS particles in the common blend at the same PPS content. The tensile strength of microfibrillar blend was higher than that of common blend, indicating the mechanical enhancement of microfibrillar processing to the PPS/iPP blend. The tensile strength of the microfibrillar blend also increased with stretching. POLYM. ENG. SCI., 45:1303–1311, 2005. © 2005 Society of Plastics Engineers     

Study on nitrile-butadiene rubber/poly(propylene carbonate) elastomer as coupling agent of poly (vinyl chloride)/poly (propylene carbonate) blends. I. Effect on mechanical properties of blends

Nitrile-butadiene rubber/poly(propylene carbonate) (NBR-PPC) elastomer was studied as a coupling agent of the blends of poly(vinyl chloride) (PVC) with poly(propylene carbonate) (PPC). It greatly improved the PVC/PPC system mechanical properties that were dependent on the amount and composition of the coupling agent. When the coupling agent consisted of a 70/30 ratio of NBR/PPC (in which NBR had 34% nitrile content) and 2.5 phr of benzoyl peroxide (BPO) initiator and underwent a prevulcanization, the blends of PVC/PPC displayed excellent mechanical properties by adding 8 phr of the coupling agent. © 1997 John Wiley & Sons, Inc. J Appl Polym Sci 63: 1107–1111, 1997     

Morphology and deformation of compatibilized polystyrene low density polyethylene blends

This investigation deals with the morphology and tensile behavior of polystyrene/low density polyethylene blends compatibilized by hydrogenated styrene‐b‐butadiene‐b‐styrene triblock copolymer. The stress‐strain measurements indicate that blends with excellent toughness were achieved, due to the compatibilizing role of the triblock copolymer in the system. The morphology of the blends was observed by scanning electron microscopy (SEM), and the results show that the state of polystyrene changes from continuous phase to dispersed phase with increasing LDPE content. The correlation between mechanical properties and morphology is discussed. The morphologies of the tensile bars were also examined by SEM, and the deformation mechanisms of the blend were further analysed according to fractography. © 1999 Society of Chemical Industry     

Morphology and properties of poly(vinylidene fluoride)/silicone rubber blends

Blends of poly(vinylidene fluoride) (PVDF) and silicone rubber (SR) were prepared through melt mixing. The morphology, rheology, crystallization behavior, mechanical properties, dynamic mechanical properties and thermal properties of the PVDF/SR blends were investigated. The blend with 9 wt % of SR showed spherical shape of disperse phase whereas the blend with 27 wt % of SR resulted in irregular shape of rubber phase. The rheology showed that the complex viscosity and storage modulus of the blends decreased with increasing the SR content. The mechanical properties of the blends were decreased with increasing the SR content but that were significantly improved after dynamical vulcanization. The crystallization temperature of PVDF phase in PVDF/SR blends was increased. The incorporation of SR improved the thermal stability of PVDF/SR blends, and the temperature at 10% mass loss of the blends increased to about 489°C compared with 478°C of the pure PVDF. The mass of residual char in experiment of the blends was lower than that obtained in theory. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39945.     

Morphology and mechanical properties of reactive compatibilized polystyrene/ethylene‐vinyl acetate‐vinyl alcohol blends

A reactive compatibilizer, styrene‐maleic anhydride (SMA) was used to compatibilize the blends of polystyrene (PS) and ethylene‐vinyl acetate‐vinyl alcohol (EVAOH), which was synthesized from ethylene‐vinyl acetate (EVA) using transesterification reaction. The compatibilized blends with different compositions were prepared using a twin‐screw extruder and injection molded into the required test specimens. Morphology of Charpy impact‐fractured surfaces, tensile, and impact properties of the blends were investigated. Fourier‐transform infrared spectroscopy (FTIR) was also applied for specific samples to elucidate the presence of the functional groups reaction necessary for reactive compatibilization. The results of the ternary PS/EVAOH/SMA blends illustrate that the addition of SMA as a compatibilizer slightly reduce the elongation at break. From the impact‐fractured surfaces of the blends, it is evident that the morphology developed sizable pores when SMA was added into the blends. This might be attributed to the residual octanol‐1, produced from the synthesis of EVAOH, as there is a possibility of a reaction between hydroxyl groups in the octanol‐1 and the anhydride groups in the SMA. This disrupted the stability of the morphology and resulted in the decrease in the elongation, and hence, the tensile toughness. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 209–217, 2002     

Phase morphologies and mechanical properties of high‐impact polystyrene (HIPS) and polycarbonate blends compatibilized with polystyrene and polyarylate block copolymer

Phasemorphology and mechanical properties of blends of high‐impact polystyrene (HIPS) and polycarbonate (PC) blends compatibilized with a polystyrene (PS) and polyarylate (PAr) (PS–PAr) block copolymer were investigated. Over a broad range of composition from 50/50 through 30/70, HIPS/PC blends formed cocontinuous structures induced by the flow during the extrusion or injection‐molding processes. These cocontinuous phases had heterogeneity between the parallel and perpendicular directions to the flow. The micromorphology in the parallel direction to the flow consisted of stringlike phases, which were highly elongated along the flow. Their longitudinal size was long enough to be longer than 180 μm, while their lateral size was shorter than 5 μm, whereas that in the perpendicular direction to the flow showed a cocontinuous phase with regular spacing due to interconnection or blanching among the stringlike phases. The PS–PAr block copolymer was found to successfully compatibilize the HIPS/PC blends. The lateral size of the stringlike phases could be controlled both by the amount of the PS–PAr block copolymer added and by the shear rate during the extrusion or injection‐molding process without changing their longitudinal size. The HIPS/PC blend compatibilized with 3 wt % of the PS–PAr block copolymer under an average shear rate of 675 s^?1 showed a stringlike phase whose lateral size was reduced almost equal to the rubber particle size in HIPS. The tensile modulus and yield stress of the HIPS/PC blends could be explained by the addition rule of each component, while the elongation at break was almost equal to that of PC. These mechanical properties of the HIPS/PC blends can be explained by a parallel connection model independent of the HIPS and PC phases. On the other hand, the toughness factor of the HIPS/PC blends strongly depended on the lateral size of the stringlike phases and the rubber particle size in the HIPS. It was found that the size of the string phases and the rubber particle should be smaller than 1.0 μm to attain a reasonable energy absorbency by blending HIPS and PC. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 80: 2347–2360, 2001     

Thermal and mechanical properties of poly(butylene terephthalate)/epoxy blends

In this study, melt blends of poly(butylene terephthalate) (PBT) with epoxy resin were characterized by dynamic mechanical analysis, differential scanning calorimetry, tensile testing, Fourier transform infrared spectroscopy, and wide‐angle X‐ray diffraction. The results indicate that the presence of epoxy resin influenced either the mechanical properties of the PBT/epoxy blends or the crystallization of PBT. The epoxy resin was completely miscible with the PBT matrix. This was beneficial to the improvement of the impact performance of the PBT/epoxy blends. The modification of the PBT/epoxy blends were achieved at epoxy resin contents from 1 to 7%. The maximum increase of the notched Izod impact strength (≈ 20%) of the PBT/epoxy blends was obtained at 1 wt % epoxy resin content. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Structure and mechanical properties of poly(sulfone of bisphenol A)/poly(butylene terephthalate) blends

Blends of poly(sulfone of bisphenol A) (PSU) with poly(butylene terephthalate) (PBT) were obtained by direct injection moulding across the composition range. The two components of the blends reacted slightly in the melt state, producing linear copolymers. The slight changes observed in the two glass transition temperatures indicate that the copolymers were present in the two amorphous phases of the blends. The observed reactions and the high viscosity of the matrix of the PSU‐rich compositions led to a very fine morphology which could not be attained in the PBT‐rich compositions due to the low viscosity of the matrix and the direct injection moulding procedure used. This procedure is fast and economically advantageous, but leads to poor mixing. The different morphologies influenced neither the modulus nor the yield stress, which tended to follow the rule of mixtures. However, the low fracture properties of the PBT‐rich compositions contrasted with the ductility behaviour, and even the impact strength of the PSU‐rich blends, which also tended to be proportional to the blend composition. Copyright © 2004 Society of Chemical Industry     

Morphology,rheology, crystallization behavior,and mechanical properties of poly(lactic acid)/poly(butylene succinate)/dicumyl peroxide reactive blends

The reactive blends were prepared by the blending of poly(lactic acid) (PLA) with poly(butylene succinate) (PBS) in the presence of dicumyl peroxide (DCP) as a radical initiator in the melt state. The gel fractions, morphologies, crystallization behaviors, and rheological and mechanical properties of the reactive blends were investigated. Some crosslinked/branched structures were formed according to the rheological measurement and gel fraction results, and the crosslinked/branched structures played the role of nucleation site for the reactive blends. The PLA–PBS copolymers of the reactive blends acted as a compatibilizer for the PLA and PBS phases and, hence, improved the compatibility between the two components. Moreover, it was found that the reactive blends showed the most excellent mechanical properties as the DCP contents were 0.2 and 0.3 phr. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39580.     

Morphology and mechanical properties of pullulan/poly(vinyl alcohol) blends crosslinked with glyoxal

We prepared pullulan/poly(vinyl alcohol) (PVA) blend films by casting the polymer solution in dimethyl sulfoxide. Their morphology and mechanical properties were investigated. Scanning electron micrographs revealed that the pullulan was immiscible with PVA over the entire composition range. The tensile strength and modulus of the blend films were lower than those predicted by the upper bound composite equation. To improve the mechanical properties, we investigated the reaction of the 40/60 blend with glyoxal. The infrared spectral change and the increase in the glass‐transition temperature (corresponding to the PVA component) accompanying the reaction indicated that crosslinking with glyoxal had proceeded. The crosslinked films were homogeneous and had higher tensile strengths and moduli than the simple blend. © 2001 John Wiley & Sons, Inc. J Appl Polym Sci 82: 2273–2280, 2001     

Crystallization behavior of poly(propylene)/polyamide 1010 blends using poly(propylene)-graft-glycidyl methacrylate as compatibilizer

Polyamide 1010/poly(propylene) (PA1010/PP) blends were investigated with and without the addition of poly(propylene)-graft-glycidyl methacrylate (PP-g-GMA). The effect of the compatibilizer on the thermal properties and crystallization behavior was determined by differential scanning calorimetry and wide-angle X-ray diffraction. From the results it is found that the crystallization of PA 1010 is significantly affected by the presence of PP-g-GMA. PP/PA 1010 (75/25) blends containing higher amounts of PP-g-GMA show concurrent crystallization at the crystallization temperature of PP. Isothermal crystallization kinetics also were performed in order to investigate the influence of the compatibilized process on the nucleation and growth mechanism. In the PP/PA 1010 (25/75) blends, concurrent crystallization behavior was not observed, even though the amount of PP-g-GMA was high.     

Rheological and mechanical properties of poly(vinyl chloride)/chlorinated poly(vinyl chloride) miscible blends

The properties of poly(vinyl chlorlde)/ehlorinated poly(vinyl chloride) (61.6 percent C1) blends, prepared by melt and solution blending, were measured by various tests. Based on the chlorinated poly(vinyl chloride) (CPVC) composition, percent chlorine, and mole percent CC1₂ groups, these blends were expected to show intermediate properties between miscible and immiscible systems. Indicative of miscible behavior were the single glass transition temperatures over the entire composition range for both melt and solution blended mixtures. A single phase was also indicated by transmission electron microscopy. However, the yield stress showed a minimum value less than either of the pure components in the 50 to 75 percent CPVC range, which is characteristic of two-phased systems. Specific volume, glass transition temperature, and heat distortion temperature were linear with binary composition. The storage modulus showed a small maximum, suggesting a weak interaction between the two miscible polymers. Heats of melting for the residual PVC crystallinity were also less than expected from linear additivity. At 160°C and 210°C, the logarithm of the complex viscosity was essentially linear with volume fraction of CPVC, except for a very slight decrease in the 50 to 75 percent CPVC range, which may have been a result of lower crystallinity. At 140°C, the complex viscosity of the CPVC was less than that of PVC owing to the higher crystallinity of the latter. The viscosities were similar at 160°C, but at 210°C, where most of the crystallites had melted, the complex viscosity of the CPVC was higher because of its higher glass transition temperature.     

Morphology and rheological properties of silica‐filled poly(carbonate)/poly(methyl methacrylate) blends

The effect of silica nanoparticles on the morphology and the rheological properties was investigated in the immiscible polymer blend poly(carbonate)/poly(methyl methacrylate) (PC/PMMA). In the melt state, the linear viscoelastic properties of the nanocomposite showed a reduction effect of the silica nanoparticles on the mobility of one of the polymer which is related to the state of distribution of the silica nanoparticles. Hydrophilic and hydrophobic silica particles were used to study particle migration and their effects on the morphology and it was shown that the distribution of the nanoparticles depends on the balance of interactions between the surface of the particles and the polymer components. The effect on the coarsening kinetics was investigated in both hydrophilic and hydrophobic silica‐filled blends. Compared to the hydrophilic silica, a better compatibilization can be obtained by introducing the hydrophobic silica particles at the PC/PMMA interface as the solid barrier. POLYM. ENG. SCI., 55:1951–1959, 2015. © 2014 Society of Plastics Engineers