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1.
Polyamide 6/polypropylene (PA6/PP = 70/30 parts) blends containing 4 phr (parts per hundred resin) of organophilic montmorillonite (OMMT) were prepared by melt compounding. The sodium montmorillonite (Na‐MMT) was modified using three different types of alkyl ammonium salts, namely dodecylamine, 12‐aminolauric acid, and stearylamine. The effect of clay modification on the morphological and mechanical properties of PA6/PP nanocomposites was investigated using x‐ray diffraction (XRD), transmission electron microscopy (TEM), tensile, flexural, and impact tests. The thermal properties of PA6/PP nanocomposites were characterized using thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and heat distortion temperature (HDT). XRD and TEM results indicated the formation of exfoliated structure for the PA6/PP nanocomposites prepared using stearylamine modified montmorillonite. On the other hand, a mixture of intercalated and exfoliated structures was found for the PA6/PP nanocomposites prepared using 12‐aminolauric acid and dodecylamine modified montmorillonite. Incorporation of OMMT increased the stiffness but decreased the ductility and toughness of PA6/PP blend. The PA6/PP nanocomposite containing stearylamine modified montmorillonite showed the highest tensile, flexural, and thermal properties among all nanocomposites. This could be attributed to better exfoliated structure in the PA6/PP nanocomposite containing stearylamine modified montmorillonite. The storage modulus and HDT of PA6/PP blend were increased significantly with the incorporation of both Na‐MMT and OMMT. The highest value in both storage modulus and HDT was found in the PA6/PP nanocomposite containing stearylamine modified montmorillonite due to its better exfoliated structure. POLYM. COMPOS., 31:1156–1167, 2010. © 2009 Society of Plastics Engineers  相似文献   

2.
Nanocomposites containing a thermoplastic blend and organophilic layered clay (organoclay) were produced by melt compounding. The blend composition was kept constant [polyamide 6 (PA6) 70 wt % + polypropylene (PP) 30 wt %], whereas the organoclay content was varied between 0 and 10 wt %. The mechanical properties of the nanocomposites were determined on injection‐molded specimens in both tensile and flexural loading. Highest strength values were observed at an organoclay content of 4 wt % for the blends. The flexural strength was superior to the tensile one, which was traced to the effect of the molding‐induced skin‐core structure. Increasing organoclay amount resulted in severe material embrittlement reflected in a drop of both strength and strain values. The morphology of the nanocomposites was studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy‐dispersion X‐ray analysis (EDX), and X‐ray diffraction (XRD). It was established that the organoclay is well dispersed (exfoliated) and preferentially embedded in the PA6 phase. Further, the exfoliation degree of the organoclay decreased with increasing organoclay content. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 175–189, 2004  相似文献   

3.
Yong Tang  Yuan Hu  Zhou Gui  Zuyao Chen 《Polymer》2004,45(15):5317-5326
Propropylene (PP) and polyamide-6 (PA6) alloys nanocomposites were prepared using melt intercalation technique by blending PP and PA6 while used organophilic montmorillonite (OMT). The melt intercalation of PP and PA6 alloys was carried out in the presence of a compatibilizer such as maleic anhydride-g-polypropylene (MAPP). Their structures were characterized by scanning electron microscope (SEM), X-ray diffraction (XRD), transmission electron microscopy (TEM) and High Resolution Electronic Microscope (HREM). It was found different blend sequences have influence on the dispersibility of OMT and self-assembled structures of OMT appeared in PP and PA6 alloys. The crystallization behavior and crystal structure of PP and PA6 alloys/montmorillonite nanocomposites were investigated by X-ray diffraction. It showed that the blend sequences have influence on crystal structure and a higher cooling rate results in increasing of γ-crystalline phase. Flammability properties are characterized by Cone Calorimeter, which show an unusual phenomenon.  相似文献   

4.
Rubber‐toughened polypropylene (PP) nanocomposites containing organophilic layered silicates were prepared by means of melt extrusion at 230 °C using a co‐rotating twin‐screw extruder in order to examine the influence of the organoclay and the addition of PP grafted with maleic anhydride (PPgMAH) as a compatibilizer on the morphological, mechanical and thermal properties. The mechanical properties of rubber‐toughened polypropylene nanocomposites (RTPPNCs) were studied through tensile, flexural and impact tests. Scanning electron microscopy (SEM) was used for investigation of the phase morphology and rubber particles size. X‐ray diffraction (XRD) was employed to characterize the formation of nanocomposites. The thermal properties were investigated by using thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The dynamic mechanical properties were examined by using dynamic mechanical analysis (DMA). From the tensile and flexural tests, the optimum loading of organoclay in RTPP was found to be 6 wt%. The optimum loading of PPgMAH, based on the tensile and flexural properties, was also 6 wt%. The increase in the organoclay and PPgMAH content resulted in a severe embrittlement, manifested by a drop in the impact strength and tensile elongation at break. XRD studies revealed that intercalated RTPPNCs had been successfully prepared where the macromolecular PP segments were intercalated into the interlayer space of the organoclay. In addition, the organoclay was dispersed more evenly in the RTPPNC as the PPgMAH content increased. TGA results revealed that the thermal stability of the RTPPNC improved significantly with the addition of a small amount of organoclay. Copyright © 2006 Society of Chemical Industry  相似文献   

5.
The mechanical and thermomechanical properties as well as microstructures of polypropylene/nylon 6/clay nanocomposites prepared by varying the loading of PP‐MA compatibilizer and organoclay (OMMT) were investigated. The compatibilizer PP‐MA was used to improve the adhesion between the phases of polymers and the dispersion of OMMT in polymer matrix. Improvement of interfacial adhesion between the PP and PA6 phases occurred after the addition of PP‐MA as confirmed by SEM micrographs. Moreover, as shown by the DSC thermograms and XRD results, the degree of crystallinity of PA6 decreased in the presence of PP‐MA. The presence of OMMT increased the tensile modulus as a function of OMMT loading due to the good dispersion of OMMT in the matrix. The insertion of polymer chains between clay platelets was verified by both XRD and TEM techniques. The viscosity of the nanocomposites decreased as PP‐MA loading increased due to the change in sizes of PA6 dispersed phase, and the viscosity increased as OMMT loading increased due to the interaction between the clay platelets and polymer chains. The clay platelets were located at the interface between PP and PA6 as confirmed by both SEM and TEM. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010  相似文献   

6.
C.G. Martins  D.R. Paul 《Polymer》2009,50(7):1743-1057
Rubber toughened polypropylene nanocomposites using two types of modified montmorillonite (organoclay) were explored with the objective of achieving an improved balance between stiffness and toughness. The effect of three blending sequences on microstructure and properties of the ternary nanocomposites was also investigated. A commercial grade of ethylene/vinyl acetate copolymer (EVA) containing 18 wt% of vinyl acetate was used as the impact modifier for polypropylene and an acrylic acid grafted polypropylene was used to compatibilize the systems studied. The toughened nanocomposites samples were prepared by melt compounding in a twin-screw extruder; the morphology and mechanical properties of the resulting materials were characterized by X-ray scattering, electron microscopy and tensile and impact testing. The results show that incorporation of EVA increases the toughness of the polypropylene but its stiffness decreased markedly due to the incorporation of the low modulus component. The addition of organoclay increased the modulus slightly for all the ternary nanocomposites with respect to the blend, but it remains lower than that of neat PP. Surprisingly, addition of organoclay to the blends promoted a drastic increase in the notched Izod impact strength and a considerable alteration of the shape of the dispersed EVA phase when the organoclay is located in this phase. Moreover, it was found that the blending sequence effects on the morphology and properties of the mixtures are dependent on the organoclay used.  相似文献   

7.
A novel organomodified montmorillonite prepared by solid‐state method and its nanocomposites with polypropylene were studied. The interaction between modifying agent and montmorillonite was investigated by X‐ray diffraction (XRD) analysis, contact angle determination, and Fourier‐transform infrared spectroscopy. The results showed that the modifying agent behaves as an effective intercalating agent, enlarging the interlayer spacing of montmorillonite and making montmorillonite more hydrophobic. Polypropylene/solid‐state organomodified montmorillonite composites were prepared by melt‐mixing method. The dispersion of the silicates was investigated by XRD analysis and transmission electron microscopy. It was found that the nanocomposites are formed with solid‐state organomodified montmorillonite and polypropylene. The thermogravimetric analysis and differential scanning calorimetry results showed that the organoclay could enhance the thermal stability and decrease the relative crystallinity of polypropylene. Mechanical and rheological tests indicated that the organoclay improves the mechanical properties but has no obvious effect on rheological properties of polypropylene. POLYM. COMPOS., 2008. © 2008 Society of Plastics Engineers  相似文献   

8.
A new toughened polypropylene (PP)/organophilic montmorillonite (OMMT) nanocomposite was obtained by melt intercalation extrusion in a twin‐screw extruder without any compatibilizer. The nanocomposites were characterized by transmission electron microscopy (TEM) observation, melt flow rate (MFR) testing, mechanical properties measurement, melting and crystallization behaviors, and thermal stability determination. TEM images revealed the existence of intercalated OMMT layers dispersed throughout the PP matrix. A clear reduction in MFR was observed as the OMMT content increased. The yield strength, elongation at yield, and initial modulus of the PP/OMMT nanocomposites increased slightly as the result of the reinforcement of the OMMT nanofiller. The ultimate value of notched impact strength of the nanocomposites was over twofold that of neat PP after incorporation with 4 wt % OMMT; meanwhile, the heat deflection temperature values showed that the thermal stability increased a little. This is a new approach for preparation for the production of a toughened PP material with a high thermal stability and rigidity. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008  相似文献   

9.
Nanocomposites of polypropylene (PP) and montmorillonites (MMT) were prepared by solid‐phase grafting reactive organomontmorillonite (ROMT) and polar monomers onto powdered PP and melt‐blending granule PP with the master batches as PP/MMT grafting copolymers (PPMG). The structure and properties of the PP/MMT nanocomposites (PPMN) were investigated by gel permeation chromatography (GPC), Fourier transform infrared spectroscopy (FTIR), X‐ray diffraction (XRD) patterns, transmission electron microscopy (TEM), dynamic mechanical analysis, differential scanning calorimetry, and thermogravimetric analysis. GPC showed that the numerical molecular weight and polydispersity of the graft copolymers of PPMG were approximately 4793 and 2.197, respectively. FTIR confirmed the solid‐phase graft copolymerization. XRD and TEM indicated the formation of the exfoliated, layered silicates (tactoids). The mole ratio of compound alkylammoniums and the exothermic enthalpy from solid‐phase graft copolymerization played key roles in the formation of tactoids. The optimum mole ratio of organophilic alkylammonium to reactive alkylammonium was 3 : 1. The mechanical and thermal properties increased with the contents of PPMG, and a preferable state was achieved at approximately 8 phr PPMG (parts of reagent per 100 parts of PP) because of the plastification of the exfoliated silicates and the graft copolymers. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3889–3899, 2006  相似文献   

10.
《Polymer Composites》2017,38(3):431-440
Poly(methyl methacrylate)/polypropylene (PMMA/PP) and PMMA/maleic‐anhydride grafted PP (MAPP) blends and their blend nanocomposites containing 2 wt% organoclay (Cloisite 15A, denoted C15A), prepared by a melt mixer were studied. Both X‐ray diffraction (XRD) and transmission electron microscopy (TEM) revealed exfoliated polymer blend nanocomposites. Scanning electron microscopy (SEM) studies indicated a droplet dispersion morphology for all the blends while addition of C15A into PMMA/MAPP blend resulted to a co‐continuous morphology. In fact, rheological data and thermal properties indicated that the PMMA/MAPP/C15A nanocomposite showed a better homogeneous dispersion of silicate layers than PMMA/PP/C15A nanocomposite. A Cole–Cole plot and relaxation modulus indicated a solid‐like character for PMMA/MAPP and PMMA/MAPP/C15A, while a liquid‐like behavior was noticed for PMMA/PP and PMMA/PP/C15A. The effect of an organoclay on the dynamic mechanical properties of samples was investigated using dynamic mechanical analysis (DMA) which showed a significant enhancement on the storage modulus of the PMMA/MAPP/C15A as compared to PMMA/PP/C15A . POLYM. COMPOS., 38:431–440, 2017. © 2015 Society of Plastics Engineers  相似文献   

11.
In the present investigation, nanocomposites of polypropylene (PP)‐montmorillonite (MMT) clay were prepared by a single‐step compounding method to study the influence of hyperbranched polyester (HBPE) on rheological and mechanical properties of PP composites in the presence of a compatibilizer. In service of this objective, polyvinylchloride‐grafted‐maleic anhydride (PP‐g‐MA) was used as a compatibilizer for hydrophobic PP and hydrophilic clay. Rheological property in terms of melt viscosity was examined by a Brabender torque rheometer. The composite's morphology was studied by scanning electron microscopy (SEM) and transmission electron microscopy (TEM), whereas the dispersion state of nanoparticles in the PP matrix was studied by X‐ray diffraction (XRD). The thermal behavior of nanocomposites was examined by differential scanning calorimetry (DSC). The analysis of results confirmed that the interactions among both additives significantly influenced the morphology, rheology, and thermomechanical properties of the nanocomposites. J. VINYL ADDIT. TECHNOL., 22:72–79, 2016. © 2014 Society of Plastics Engineers  相似文献   

12.
Ester‐based thermoplastic polyurethane (TPU) nanocomposites were prepared by melt blending at 190°C, using 3 wt% Cloisite 10A (organically modified montmorillonite clay) as the nanoscale reinforcement [TPU(C10A)]. The nanocomposites were subsequently melt‐blended with polypropylene (PP) using maleic anhydride–grafted polypropylene (MA‐g‐PP) as a compatibilizer [in the ratio of 70/30‐TPU/PP, 70/25/5‐TPU/PP/MA‐g‐PP, 70/25/5‐TPU (C10A)/PP/MA‐g‐PP]. Besides giving substantial increase in modulus, tensile strength, and other properties, organoclay reinforcement functions as a surface modifier for TPU hard segment resulting in improved dispersion. The morphology and other characteristics of the nanocomposite blends were investigated in terms of X‐ray diffraction, fourier transform infrared spectroscopy, differential scanning calorimetry, dynamic mechanical analysis, tensile properties, scanning electron microscopy, and atomic force microscopy. The results indicate that the ester‐TPU(C10A)/PP/MA‐g‐PP exhibited better dispersion than other blend systems; abrasion resistance and water absorption resistance were also better for this system. POLYM. ENG. SCI., 50:1878–1886, 2010. © 2010 Society of Plastics Engineers  相似文献   

13.
Preparation and properties of polypropylene/org-attapulgite nanocomposites   总被引:4,自引:0,他引:4  
Lihua Wang  Jing Sheng 《Polymer》2005,46(16):6243-6249
Polypropylene (PP)/org-attapulgite (ATP) nanocomposites were prepared by melt blending in a mixer apparatus. Org-attapulgite was attained by silane coupling agent modification first and then graft-polymerization with butyl acrylate. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) were used to assess the clay morphology and the dispersion of the org-attapulgite, respectively. The changes of crystalline structure for PP nanocomposites were characterized by X-ray diffraction (XRD). The mechanical properties of PP/attapulgite nanocomposites were studied through tensile and impact tests. The thermal and dynamic mechanical properties were characterized by differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). The strength and stiffness of PP/org-ATP nanocomposites were both improved significantly in the presence of organic attapulgite. In addition, the incorporation of org-ATP also gave rise to an increase of the storage modulus and the changes of the glass transition temperature for PP composites. TEM and XRD results revealed the addition of attapulgite did not change the crystal structure of PP, however org-attapulgite acted as nucleating agents for the crystallization of PP.  相似文献   

14.
The microstructure and mechanical properties of polypropylene (PP)/OMMT binary nanocomposites and PP/styrene‐6‐(ethylene‐co‐butylenes)‐6‐styrene triblock copolymer (SEBS)/OMMT ternary nanocomposites were investigated using X‐ray diffraction (XRD), transmission electron microscopy (TEM), and rheology and electromechanical testing machine. The results show that the organoclay layers are mainly intercalated and partially exfoliated in the PP‐based nanocomposites. The additions of SEBS and OMMT have no significant effect on the crystallization behavior of PP. At the same time, it can be concluded that the polymer chains of PP and SEBS have intercalated into the organoclay layers and increase the gallery distance after blending process based on the analytical results from TEM, XRD, and rheology, which result in the form of a percolated nanostructure in the PP‐based nanocomposites. The results of mechanical properties show that SEBS filler greatly improve the notched impact strength of PP, but with the sacrifice of strength and stiffness. OMMT can improve the strength and stiffness of PP and slightly enhance the notched impact strength of PP/PP‐g‐MA. In comparison with neat PP, PP/OMMT, and PP/SEBS binary composites, notched impact toughness of the PP/SEBS/OMMT ternary composites significantly increase. Moreover, the stiffness and strength of PP/SEBS/OMMT ternary nanocomposites are slightly enhanced when compared with neat PP. It is believed that the synergistic effect of both SEBS elastomer and OMMT nanoparticles account for the balanced mechanical performance of the ternary nanocomposites. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009  相似文献   

15.
Lijuan Zhao  Qin Du 《Polymer》2006,47(7):2460-2469
Polypropylene/montmorillonite nanocomposites (PPCNs) with 3% organophilic montmorillonite (OMMT) content were prepared via ultrasonic extrusion. The objective of present study was to investigate the effects of ultrasonic oscillations in processing on the morphology and property development of PPCNs. XRD and TEM results confirmed the intercalated structure of OMMT in conventional nanocomposite (without ultrasonic treatment) and ultrasonicated nanocomposite, but ultrasonic oscillations could make silicate layers finely dispersed and a little exfoliated. According to SEM, the OMMT particles were evenly and finely dispersed in the ultrasonicated nanocomposite via ultrasonic oscillations, and the aggregation size of clay particles was about 100 nm, which is less than that in conventional nanocomposite. The crystalline dimension, crystalline morphology and the growth rate of crystallization in PPCNs were investigated by DSC and PLM, it was found that the OMMT particles and ultrasonic oscillations played an important role in the nucleation rate, crystallization temperature and spherulite size of PP matrix in nanocomposites. Compared with conventional nanocomposite, the mechanical properties of the ultrasonicated nanocomposite increased due to the improved dispersion of OMMT and diminished spherulite size. The thermal stability and the rheological behavior of PP and its nanocomposites were both studied by thermogravimetry and high pressure rheometer, respectively.  相似文献   

16.
Cocontinuous morphology was obtained for an asymmetric composition of polypropylene/polyamide 6 (70/30 w/w) blend by controlling melt compounding sequence of PP, PA6, and organoclay. Three different compounding sequences were tested: direct melt mixing of all the components, melt mixing of PP with PA6/organoclay masterbatch, and melt mixing of PP with premelted PA6/organoclay masterbatch. Only the third method promotes cocontinuous morphology. In all three cases, organoclay locates preferentially in the PA6 phase and at the interface, although the level of organoclay dispersion is poorer in the case of direct mixing than in the two‐masterbatch approaches. The morphology evolution processes of the three different compounding sequences were investigated and revealed that the main reason for the formation of cocontinuous morphology in the third method is the inhibiting effect of organoclay preincluded in the premelted PA6 phase on phase inversion. The viscosity of PA6 phase and the barrier effect of organoclay were confirmed to be two key factors in promoting cocontinuous structure. Dynamic mechanical analysis shows that the blend having cocontinuous morphology displays higher storage modulus than those having matrix‐dispersed morphology at the same organoclay loading. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011  相似文献   

17.
Lili Cui 《Polymer》2007,48(6):1632-1640
The compatibilization effects provided by amine functionalized polypropylenes versus those of a maleated polypropylene, PP-g-MA, for forming polypropylene-based nanocomposites were compared. Amine functionalized polypropylenes were prepared by reaction of maleated polypropylene, PP-g-MA, with 1,12-diaminododecane in the melt to form PP-g-NH2 which was subsequently protonated to form PP-g-NH3+. Nanocomposites were prepared by melt processing using a DSM microcompounder (residence time of 10 min) by blending polypropylene and these functionalized materials with sodium montmorillonite, Na-MMT, and with an organoclay. X-ray and transmission electron microscopy plus tensile modulus tests were used to characterize those nanocomposites. Composites based on Na-MMT as the filler showed almost no improvement of tensile modulus compared to the polymer matrix using any of these functionalized polypropylenes, which indicated that almost no exfoliation was achieved. All the compatibilized nanocomposites using an organoclay, based on quaternary ammonium surfactant modified MMT, as the filler had better clay exfoliation compared to the uncompatibilized PP nanocomposites. Binary and ternary nanocomposites using amine functionalized polypropylenes had good clay exfoliation, but no advantage over those using PP-g-MA. The PP-g-MA/organoclay and PP/PP-g-MA/organoclay nanocomposites showed the most substantial improvements in terms of both mechanical properties and clay exfoliation.  相似文献   

18.
PP/PA6/OMMT复合材料力学性能与结晶性能的研究   总被引:1,自引:0,他引:1  
采用3种不同有机改性过的蒙脱土(牌号为DK2,DK3,DK5)熔融插层法制备了PP/PA6/OMMT纳米复合物材料,在此基础上使用1%~7%的DK2的蒙脱土再次制备PP/PA6/OMMT纳米复合物材料,借助力学性能测试和差示扫描量热法(DSC)对体系的力学性能和结晶性能进行了研究。结果表明:使用DK2制备的复合材料的力学性能优于使用DK3和DK5制备的复合材料的力学性能;相对于纯PP,PP/PA6/OMMT纳米复合物材料随OMMT含量的增加,拉伸强度和弯曲强度是先增加后降低,最大下降幅度分别为8.7%和5.3%;冲击韧性一直上升达到9.61kJ/m2。OMMT的加入,对PP/PA6有异相成核的作用,提高PP/PA6的结晶速率和结晶度。  相似文献   

19.
A novel process using ultrasonics to enhance the exfoliation and dispersion of clay platelets in polypropylene‐based nanocomposites has been proposed and investigated. The materials studied were isotactic polypropylene of various molecular weights reinforced with organophilic montmorillonite clay (nanoclay) at 4–6 wt% loadings. X‐ray diffraction (XRD) and rheological measurements, on a model system of nanoclay in mineral oil, were first used to determine ultrasonic energy requirements. The effectiveness of the proposed ultrasonic processing technique on polypropylene nanocomposites was evaluated by XRD and transmission electron microscopy (TEM). The effects of added maleic anhydride–grafted polypropylene compatibilizer, polypropylene molecular weight, and pretreatment of the nanoclays on the nanocomposite exfoliation were also investigated. Results indicate that ultrasonic processing of polymer nanocomposites in the melt state is an effective method for improving exfoliation and dispersion of nanoclays. Issues regarding molecular weight degradation, optimization, mechanical properties, and continuous processing are beyond the scope of the present study and are currently being investigated in our laboratory. Polym. Eng. Sci. 44:1773–1782, 2004. © 2004 Society of Plastics Engineers.  相似文献   

20.
以高流动性聚丙烯接枝马来酸酐(PP-g-MAH)为载体树脂,制备了接枝聚丙烯/有机蒙脱土插层母料,并以此为增强剂制备了PA6/接枝聚丙烯/有机蒙脱土纳米复合材料,研究了有机蒙脱土(OMMT)含量对复合体系力学性能和耐热性能的影响。通过X射线衍射(XRD)、透射电子显微镜(TEM)研究了复合材料的微观结构。结果表明:在所制备的插层母料中,PP-g-MAH大分子能够部分插入OMMT的晶片层间,其层间距有所增大。母料法制备的PA6/接枝聚丙烯/有机蒙脱土纳米复合材料的力学性能得到了较大提高,当OMMT含量为6%时,拉伸强度和弯曲强度分别比PA6/PP-g-MAH共混体系提高了24%和25.1%。  相似文献   

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