THE DEPENDENCE OF PAPER MACHINE DRYING DRYING CHARACTERISTIC ON THE MACHINE GEOMETRY

The effect of the dryer cylinder diameter on the dryer specific evaporation rate is examined theoretically. It is observed that, in the range of cylinder diameters applicable in practice, the dryer specific evaporation rate is nearly independent of the selected cylinder diameter when the dryer geometry remains unchanged. In practice, however, the dryer geometries have changed slightly according to the cylinder diameter.

TO clarify the effects of the various component factors pertaining to the dryer geometry, this paper presents a drying characteristic, i.e.. a curve showing the dependence of the drying rate on the condensing steam temperature. The drying characteristic is given in the form of a nomogram to facilitate the evaluation of the effect of the ratio between the free draw length and the cylinder diameter, and the wrapping angle, to the dryer specific evaporation rate. Further, by means of an example, the specific evaporation rates obtainable for machine geometries currently used by various machine manufacturers are compared.     

PAPER DRYING: A STRATEGY FOR HIGHER MACHINE SPEED. II. IMPINGEMENT AIR DRYING FOR HYBRID DRYER SECTIONS

For printing and heavier grades, combining cylinder and impingement air drying into a multiple technique dryer section can enable higher productivity through higher machine speed. The large differences in local moisture content and temperature across the sheet which develop quickly under high intensity impingement drying provide the potential for reducing drying time by sheet reversal between impingement drying cylinders. This advantage was determined experimentally under low intensity impingement drying conditions. Use of the micro-scale based McGill dryer simulator for determining the advantage from sheet reversal between impingement drying cylinders was demonstrated for both laboratory and industrial impingement drying intensities. For completing the drying of 205 g/m² linerboard from 0.3 to 0.5 kg/kg dry under 400°C air jets of Re 20000, drying time is about 30% less with sheet reversal between two impingement drying cylinders than for a single, larger diameter cylinder. This extensively validated dryer simulator enables determining advantageous design specifications and operating conditions for hybrid dryer sections involving combinations of cylinder and impingement air drying, a concept with potential to become common industrial practice.     

THE EFFECT OF DRYING TEMPERATURE ON THE QUALITY OF PAPER

The effect of drying temperature on the optical properties of various papers was investigated. For paper from mechanical pulp, it was found that as drying temperature increased, light scattering coefficient decreased leading to lower brightness. The decrease in light scattering was associated with improved strength properties even at constant sheet density, and was attributed to increased bonding. These effects were not observed for chemical pulp furnishes.     

THE EFFECT OF DRYING TEMPERATURE ON THE QUALITY OF PAPER

ABSTRACT

The effect of drying temperature on the optical properties of various papers was investigated. For paper from mechanical pulp, it was found that as drying temperature increased, light scattering coefficient decreased leading to lower brightness. The decrease in light scattering was associated with improved strength properties even at constant sheet density, and was attributed to increased bonding. These effects were not observed for chemical pulp furnishes.     

EFFECT OF BLOW BOXES ON EVAPORATION DURING CYLINDER CONTACT IN A PAPER MACHINE DRYER SECTION

ABSTRACT

In this paper an inexpensive configuration for a cylinder blow box (CBB) and its effect on the evaporation rate are described. The objective of this work was to determine the effect of the blow boxes on drying intensity on a paper machine. The pilot machine trials were simulated with a computer program. Based on these results two cases were simulated for a commercial paper machine with and without blow boxes on single cylinders. The results revealed that when using the blow boxes on single cylinders, the drying rate can be increased by up to 15%. The potential for using this kind of configuration is biggest at the beginning of a dryer section. A simple construction of blow boxes makes this technique useful especially in boosting the drying performance of older paper and board machines. The exhaust air from the boxes can be utilized in ventilation of dryer pockets.     

PAPER DRYING: A STRATEGY FOR HIGHER MACHINE SPEED. I. THROUGH AIR DRYING FOR HYBRID DRYER SECTIONS

For all grades of uncoated paper heavier than tissue, the search for new drying technology has recently become directed towards finding combinations of air drying with cylinder drying which have advantageous techno-economic characteristics. Air drying exists in two forms, through air drying and impingement air drying. An advantage intrinsic to through air drying is exceptionally high drying rates because the distance for heat and mass transport processes is reduced from the thickness of the sheet to the dimensions of pores and fibres. Use of through air drying combined with traditional cylinder drying into multiple technique dryer sections is constrained by two basic characteristics, the cost of the pressure drop for air flow through the sheet, and the tendency for through air drying to produce undesirable local moisture nonuniformity during drying. These two characteristics of through drying are documented and strategies for limiting these disadvantages are identified.     

PAPER DRYING: A STRATEGY FOR HIGHER MACHINE SPEED. I. THROUGH AIR DRYING FOR HYBRID DRYER SECTIONS

For all grades of uncoated paper heavier than tissue, the search for new drying technology has recently become directed towards finding combinations of air drying with cylinder drying which have advantageous techno-economic characteristics. Air drying exists in two forms, through air drying and impingement air drying. An advantage intrinsic to through air drying is exceptionally high drying rates because the distance for heat and mass transport processes is reduced from the thickness of the sheet to the dimensions of pores and fibres. Use of through air drying combined with traditional cylinder drying into multiple technique dryer sections is constrained by two basic characteristics, the cost of the pressure drop for air flow through the sheet, and the tendency for through air drying to produce undesirable local moisture nonuniformity during drying. These two characteristics of through drying are documented and strategies for limiting these disadvantages are identified.     

INDUSTRIAL THROUGH-AIR DRYING OF NONWOVENS AND PAPER BASIC PRINCIPLES AND APPLICATIONS

Abstract

The requirements for drying and thermobonding equipment working on the basis of the hot air flow-through system vary considerably due to the large variety of nonwovens qualities, production methods and required production speeds. It is therefore necessary to construct diverse drying systems in order to be able to offer appropriate machines for the desired purposes. Optimum heat and mass transfer from the penetrating air to the permeable material to be dried is ensured by through-air drying

Following Hans Fleissner's invention of the through-air system for drying of textiles and its practical application in the perforated drum dryer for more than 50 years a second engineering breakthrough for the paper and nonwovens industry has been achieved by Gerold Fleissner with the high-tech through-air drum

This paper presents various possibilities of air flow through the material and provide criteria to facilitate selection of the proper drying system     

HIGH-INTENSITY DRYING OF PAPER

High-intensity contact drying denotes drying under suf- ficiently intensive heating conditions that, following a brief warmup period, the mist paper web operates at internal tem- peratures in excess of the ambient boiling point. A simplified, two-zone analytical model is first presented. The paper is depicted as having a dry layer, of ever-increasing thickness, adjacent to the hot surface. Heat conduction through this layer (the rate-limiting step) causes evaporation at the interface with the “wet zone.” The vapor is then considered to flow through the wet zone into the ambient. Results of bench-scale experiments are discussed. Drying rates as much as twenty times conventional rates are indicated. The drying rate increases with hot surface/boiling point tem- perature difference and applied mechanical pressure. The instsn- taneous drying rate decreases continuously after a brief warmup period. The vapor pressure at the hot surfacelpaper interface rises quickly to a peak value, followed by a continuously- diminishing level. The heat flux shows a rapid rise to boiling- like conditions, followed by a drop to a range compatible with measured drying rates. The temperature of the open side of the sheet is constant during drying, after its initial rise to the boiling point. The experimental results are compatible with pre- dictions of the model.     

ON THE STUDY OF TIME-VARYING TEMPERATURE DRYING—EFFECT ON DRYING KINETICS AND PRODUCT QUALITY

The ability of heat pump dryer to produce controlled transient drying conditions, in terms of temperature, humidity and air velocity, has given it an edge over other drying systems. Exploiting this characteristic, we studied and compared the effect of different temperature-time profiles on the quality of agricultural products in a tunnel heat pump dryer capable of providing up to 14.6 kW of cooling capacity. The product quality refers to the color change of the products. Samples of banana and guava were dried in batches in a two-stage heat pump dryer. The effects of the starting temperature of a selected profile and the cycle time on both drying kinetics and product quality were studied. It was observed that by employing a step change in drying air temperature with the appropriate starting temperature and cycle time, it was possible to reduce significantly the drying time to reach the desired moisture content with improved product color.     

AN ASSESSMENT OF THE USE OF CHARACTERISTIC DRYING CURVES FOR THE HIGH-TEMPERATURE DRYING OF SOFTWOOD TIMBER

ABSTRACT

An explicit assessment has been carried out, using the experimental data of Pang (1994), of the applicability of the concept of a characteristic drying curve to the drying of Pinus radiata softwood timber. This concept has been used recently by Pang and Keey (1994) and Nijdam and Key (1996) when investigating the expected drying behaviour of a complete stack of timber. The concept appears to be applicable over the range of wet-bulb depressions which are common inside the stacks of timber, supporting its use in kiln-wide analysis of drying behaviour.     

A CONTRIBUTION TO THE CHARACTERISTIC DRYING CURVE CONCEPT: APPLICATION TO THE DRYING OF PLASTER

ABSTRACT

Implicit equations relating the dimensionless drying rate to the reduced moisture content for porous non-hygroscopic slabs have been determined. This study is based on the receding evaporative front model and on the assumption of a parabolic moisture content profile in the diffusional zone of the wet region. The characteristic functions derived depend on the relative position of the receding evaporative front. Two cases were considered : the drying of thick products and the drying of thin products. It has been observed that the relationships corresponding to the C.D.C obtained for thick products depend on the initial. On the other hand, it was observed that experimental CDC. of plaster slabs determined for many thicknesses and various plaster textures depend strongly on these two parameters. Furthermore, the model presented gives good results only for thin products.     

白炭黑干燥工艺介绍

讲述了目前国内常见的几种白炭黑的干燥工艺,并就每一种干燥工艺的优点及不足作了论述,为白炭黑干燥工艺的选择提供了参考;对今后白炭黑干燥工艺的发展趋势及热源的选择进行了探索     

MICROWAVE DRYING : EFFECTS ON PAPER PROPERTIES

Effects of microwave drying on the mechanical and optical properties of handsheets made from kraft and chemi-thermomechanical pulps were studied experimentally. The quality of paper dried in a microwave field of 2450 MHz is compared with that of paper dried by conventional method under standard conditions. All properties were found to be either enhanced or at the same level as those obtained under standard conditions. Since microwave field allows volumetric heating of moisture, the drying time is much shorter due to reduced resistance to heat and mass transfer within the paper. Furthermore, it is suggested that microwave drying could replace the conventional drying method in the standard testing of pulp and paper samples for quality control purposes.     

THE INFLUENCE OF PRESSURE AND TEMPERATURE ON THE KINETICS OF VACUUM DRYING OF KETOPROFEN

ABSTRACT

This paper explores the influence of temperature and pressure on drying kinetics of 2-(3-benzoylphenil propionic acid) ketoprofen, in a vacuum dryer on laboratory scale, Experimentally determined relations between moisture content and drying rate vs time, were approximated with an exponential model. Model parameters were correlated with drying conditions (temperature, pressure) and defined by functions of their potentions.

From an energy balance of the process, a mathematical model for simulating dependence of sample temperature vs drying time, and moisture content of material, has been developed.

Simulation of the drying kinetics and sample temperature, by use of those functional dependencies shows good agreement with experimental results.     

COMPUTER SIMULATION ON INTERMITTENT DRYING OF ROUGH RICE

This study applied a partial differential equation model with newly-developed thin layer equations to simulate batch re-circulating dryers under different drying conditions, which are combinations of four parameters: drying air temperature, drying air absolute humidity, drying period duration, and tempering period duration. The moisture change and the drying rate, which were of particular concern with respect to the simulated data, were investigated. Validation drying tests were carried out in a lab scale re-circulating rice dryer. Two sets of experiment were performed involving different drying parameters to simulate re-circulating rice dryers which are extensively used in Asian countries. Comparing these two experimental data with two simulated drying curves respectively, it revealed they are quite consist with each other under the same drying conditions. Drying air temperature, drying air humidity, drying period duration and tempering period duration significantly influenced the drying rate. Under the same drying condition, the tempering period duration effect was insignificant to the drying rate in drying zone as the drying air humidity or temperature increased. And, a higher initial moisture content obtained higher time and energy efficiency for the re-circulating rice dryers.     

EXPERIMENTAL ANALYSIS OF THE DRYING KINETICS OF A FOOD PRODUCT

ABSTRACT

A laboratory system allowing for the characterization of the thin-layer drying kinetics of olive bagasse at relatively high temperatures was designed and constructed. The system, which permits a wide range of operating velocities and temperatures, up to 700°C, allowed the weight loss of the sample to be monitored continuously. Constant drying conditions were maintained using an on-line computer. The drying conditions investigated in this study included combustion products of atmospheric air and propane with dry-bulb temperatures ranging from 125°C to 250°C, relative humidity lower than 1% and gas velocities ranging from 0.5 to 2.0 m/s.     

THE INFLUENCE OF VACUUM ON DRYING OF PAPER

It is well known in the drying of paper that it is possible reduce the size of the dryer section and/or increase the drying capacity by using vacuum. Furthermore a smaller dryer section contributes to a decrease in the energy losses. However, the use of Minton vacuum dryers in the late 20's was never really successful. Especially with increasing machine speeds maintenance became a problem.

Vacuum drying leads to an improvement in the optical pro- perties of papers made from mechanical pulps. Some physical properties such as softness and porosity may also be improved. When the paper is pressed towards the hot surface under me- chanical pressure during vacuum drying a gain in mechanical properties can be achieved.

In the present investigation, the influence of heat transfer between the web and the hot surface as well as mechanical com-pression of the sheet during vacuum drying have been avoided by using an IR heat source. The results show that the main effect of vacuum is a reduced evaporation temperature. This allows the drying to reach its maximum rate faster. The lower temperature level during vacuum drying also makes cheaper energy sources avilable.     

SIMULATION OF PLUM DRYING IN DEEP BED

Thin layer air drying of plum was studied. The drying conditions in this study are : dry bulb temperature ranging from 60 to 100 °C, air moisture content ranging from 0.008 to 0.089 kg water/kg dry air and air velocity ranging from 0.5 to 2 1x11s. An exponential model was used to describe the drying curve. The heat and moisture balances on the air were used to calculate the outlet air temperature and its moisture content. The heat balance on the product was used to calculate the product temperature. These equations were used to predict the drying of plum in deep bed. A good agreement between the experimental and calculated product moisture content, the product temperature and the outlet air temperature were obtained