DRYING OF CARROTS IN A FLUIDIZED BED. I. EFFECTS OF DRYING CONDITIONS AND MODELLING

ABSTRACT

Drying curves were determined in a mechanically agitated fluidized bed dryer, at temperatures between 70°C and 160°C, air velocities between 1.1 m/s and 2.2 m/s and stirring rates between 30 rpm and 70 rpm for batch drying of 3 kg lots of carrot slices, measuring the moisture content and shrinking of the particles in time. This was complemented by a study of the rate and degree of swelling of dried carrot particles in water between 20 and 75°C. Drying kinetics were modeled by Fick's second law, for which an optimal agreement with the experimental data was obtained when the effective diffusivity (D _e ) was determined by a correlation based on the air velocity (v), the air temperature (T) and the dimensional moisture content of the carrot particles (X/X _o ). Loss of carotenes is minimized when dehydration is carried out at about 130°C with a drying time below 12 min.     

Attrition of Victorian brown coal during drying in a fluidized bed

Analyzing the attrition of Victorian brown coal during air and steam fluidized bed drying, the change in particle size distribution over a range of initial moisture contents (60% to 0%) and residence times (0 to 60 minutes) was determined. Dried at a temperature of 130°C with a fluidization velocity 0.55 m/s and an initial particle size of 0.5–1.2 mm, both fluidization mediums show a shift in the particle size distribution between three and four minutes of fluidization, with a decrease in mean particle size from 665 µm to around 560 µm. Using differential scanning calorimetry (DSC), the change in particle size has been attributed to the transition between bulk and non-freezable water (approximately 55% moisture loss) and can be linked to the removal of adhesion water, but not to fluidization effects. This is proved through the comparison of air fluidized bed drying, steam fluidized bed drying, and fixed bed drying—the fixed bed drying is being used to determine the particle size distribution as a function of drying. The results show the three drying methods produce similar particle size distributions, indicating that both fluidization and fluidization medium have no impact upon the particle size distribution at short residence times around ten minutes. The cumulative particle size distribution for air and steam fluidized bed dried coal has been modeled using the equation P_d = A₂ + (A₁ ? A₂)/(1 + (d/x₀)^p), with the resultant equations predicting the effects of moisture content on the particle size distribution. Analyzing the effect of longer residence times of 30 and 60 minutes, the particle size distribution for steam fluidized bed dried coal remains the same, while air fluidized bed dried coal has a greater proportion of smaller particles.     

Drying Kinetics and Color Retention of Dehydrated Rosehips

Abstract

Freshly harvested rosehips (Rosa canina L.) were dehydrated in a parallel flow type air dryer at six air temperatures (30, 40, 50, 60, and 70°C) at air velocities of 0.5, 1.0, and 1.5 m/s. Drying air temperature and velocity significantly influenced drying time and energy requirement. Minimum and maximum energy requirement for drying of rosehips were determined as 6.69 kWh/kg for 70°C at 0.5 m/s, and 42.46 kWh/kg for 50°C, 1.5 m/s. In order to reduce drying energy consumption, it is recommended that the drying air velocity must not be more than 0.5 m/s and drying air temperature should be 70°C. In addition, the influence of drying air temperature and air velocity on the color of dried rosehip has been studied. Hunter L, a, b values were used to evaluate changes in the total color difference (ΔE) on dried rosehips. 70°C drying air temperature and 1 m/s air velocity were found to yield better quality product.     

Comparative Evaluation of Physical Properties of Edible Chitosan Films Prepared by Different Drying Methods

Edible films are alternative packaging, which have recently received much attention due mainly to environmental reasons. Edible films may be formed from edible biomaterials such as polysaccharides, proteins, or lipids. Among these biopolymers, chitosan is of interest because it has a good film-forming property and is biodegradable, biocompatible, and nontoxic. Several techniques have been used to prepare edible chitosan films with various degrees of success. However, it is always interesting to find an alternative technique to produce films of superior quality at shorter processing (drying) time. In this study, the influences of different drying methods and conditions on the drying kinetics and various properties of chitosan films were investigated. Drying at control conditions (ambient air drying and hot air drying at 40°C) as well as vacuum drying and low-pressure superheated steam drying (LPSSD) at an absolute pressure of 10 kPa were carried out at different drying temperatures (70, 80, and 90°C). The properties of chitosan films, in terms of color, tensile strength, percent elongation, water vapor permeability (WVP), glass transition temperature (T _g ), and crystallinity, were also determined. Based on the results of both the drying behavior and film properties, LPSSD at 70°C was proposed as the most favorable conditions for drying chitosan films.     

From Laboratory Experiments to Design of a Conveyor-Belt Dryer via Mathematical Modeling

Abstract

A conveyor-belt dryer for picrite has been modeled mathematically in this work. The necessary parameters for the system of equations were obtained from regression analysis of thin-layer drying data. The convective drying experiments were carried out at temperatures of 40, 60, 80, and 100°C and air velocities of 0.5 and 1.5 m/sec. To analyze the drying behavior, the drying curves were fitted to different semi-theoretical drying kinetics models such as those of Lewis, Page, Henderson and Pabis, Wang and Singh, and the decay models. The decay function (for second order reactions) gives better results and describes the thin layer drying curves quite well. The effective diffusivity was also determined from the integrated Fick's second law equation and correlated with temperature using an Arrhenius-type model. External heat and mass transfer coefficients were refitted to the empirical correlation using dimensionless numbers (J _h , J _D  = m · Re ⁿ ) and their new coefficients were optimized as a function of temperature. The internal mass transfer coefficient was also correlated as a function of moisture content, air temperature, and velocity.     

Experimental and fundamental critical analysis of diffusion model of airflow drying

Scientific literature of agromaterial drying present contradictory conclusions in terms of the kinetic effect of airflow velocity. Some authors confirmed that it does not trigger any modification of drying, while some articles tried to establish empirical models of the effective diffusivity D_eff versus the airflow velocity, what is fundamentally erroneous. By analyzing internal and external transfer phenomena, this research aimed at recognizing that once air velocity is higher than a critical airflow velocity (CAV), the internal transfers become the limiting phenomenon. CAV depends on the effective diffusivity and the product size. It was calculated in the cases of two studied raw materials (apple and carrot), differently textured by instant controlled pressure drop (DIC). Values of CAV greatly depend on diffusivity of water within the matrix. At temperature T?=?40°C, they were 1?m/s for untreated carrot and 2.1?m/s for DIC-textured carrot, whose D_eff values were 1.31 and about 3?×?10^?10?m²/s, respectively. Also, at temperature T?=?40°C, they were 2.1?m/s for untreated apple and 3?m/s for DIC-textured apple, whose D_eff were 1.4 and about 10.4?×?10^?10?m²/s, respectively.     

Optimization of the Drying Process of Carrot (Daucus carota v. Nantes) on the Basis of Quality Criteria

The drying curves and the degradation kinetics of three different quality attributes (total carotenoids (TC) and total polyphenols (TP) contents and antioxidant activity (AA)) of carrots during drying at different temperatures (from 40 to 90°C) have been experimentally evaluated and modeled. A diffusional model taking into account the solid shrinkage and both the external and internal water transfer resistances was used to accurately represent the water transfer in carrot during drying (average mean relative error (MRE) of 3.3 ± 0.6%). The effective moisture diffusivity was found to follow the Arrhenius relationship (E_a = 76.0 kJ/mol) and the mass transfer coefficient a linear dependence with air temperature. The Weibull model was used to satisfactorily simulate the degradation kinetics of the three quality attributes considered (average MRE of 2.8 ± 1.2% for TC content, 5.7 ± 1.0% for TP content, and 3.6 ± 1.8% for AA); these were the E_a of 52.7 kJ/mol for TC; 22.1 kJ/mol for TP; and 27.5 kJ/mol for AA kinetics. By using the proposed models, the estimated optimum drying temperature to best retain the total carotenoids content ranged between ca. 42–46°C; meanwhile, in order to maintain the TP content and the antioxidant activity at the highest levels, the drying needed to be carried out at temperatures of ca. 60–75°C. These results indicate that the TC retention is more influenced by the drying temperature, while the TP and AA retentions are more sensitive to drying time exposure. However, it was possible to establish a global optimum air temperature which ranged between 52.6 and 57.7°C, decreasing the TC, TP, and AA retentions by less than 2.2% from their respective optimal values.     

Hot-Air Drying and Rehydration Characteristics of Red Kidney Bean Seeds

The effects of pretreatments such as citric acid and hot water blanching and air temperature on drying and rehydration characteristics of red kidney bean seeds were investigated. Drying experiments were carried out at four different drying air temperatures of 50°C, 60°C, 70°C, and 80°C. It was observed that drying and rehydration characteristics of bean seeds were greatly influenced by air temperatures and pretreatments. Four commonly used mathematical models were evaluated to predict the drying kinetics of bean seeds. The Weibull model described the drying behaviour of bean seeds at all temperatures better than the other models. The effective moisture diffusivities (D_eff) of bean seeds were determined using Fick's law of diffusion. The values of D_eff were between 1.25 × 10^?9 and 3.58 × 10^?9 m²/s. Activation energy was estimated by an Arrhenius-type equation and was determined as 24.62, 21.06, and 20.36 kJ/mol for citric acid, blanch, and control samples, respectively.     

Management of Surface Drying Temperature to Increase Antioxidant Capacity of Thyme Leaf Extracts (Thymus vulgaris L.)

Thyme leaves are an important source of essential oils with antioxidant activity; these compounds are located in trichomes on the leaf surface. The drying conditions affect not only the drying time but also the antioxidant activity. In the literature, a drying temperature of 70°C appears to be the best for drying thyme leaves according to their antioxidant capacity. Considering drying periods at different temperatures also could be beneficial. With these considerations, the goal of this work was to establish a drying strategy with which to manage a drying temperature on the leaf surface that will enable the drying time to be shortened and improve the antioxidant capacity (AC) of the extract of dried thyme leaves. The drying strategy consisted of two consecutive drying periods in order to manage the drying temperature on the leaf surface. The first drying period was carried out at 80°C (T _a1) until the sample surface reached a temperature of 70°C, and the temperature was then immediately set to 70, 60, 50, and 40°C (second drying period, T _a2) at different air velocities (v; 1 and 2 m s^?1). Compared to constant drying conditions, two consecutive drying periods were found to improve the drying kinetics: the AC increased from 10.5 to 27.4% while reducing the drying time by 14.5 to 39.2%. The use of this drying strategy was found to be an interesting means of intensifying the convective drying of thyme leaves and its application should be considered when drying similar materials with bioactive compounds on the surface.     

Rehydration of Rosa rubiginosa Fruits Dried with Hot Air

The effect of perforation, drying temperature, and rehydration temperature on the rehydration kinetics of Rosa rubiginosa fruits was investigated. Before drying, half of the fruit sample was perforated three times at equidistant points along the equatorial plane of the fruit, in order to speed up the drying process. Samples were dried at various air temperatures (60, 70, and 80°C), with an air velocity of 5 m/s and 5% relative humidity. Then, dried samples were rehydrated at different temperatures (20, 40, 60, and 80°C). The rehydration kinetics was fitted by two empirical models, Peleg and Weibull, and both represented the phenomenon well, in perforated and nonperforated fruits. Regardless of the drying temperature, the higher the rehydration temperature of rose hip fruits, perforated or not, the higher the water absorption capacity. Temperature dependence of the kinetic parameters was E_a = 47.5 kJ/mol (Peleg) and 55.9 kJ/mol (Weibull) for nonperforated fruits and E_a = 40.1 kJ/mol (Peleg) and 45.5 kJ/mol (Weibull) for perforated fruits; thus, perforated fruits were influenced more by rehydration temperature than nonperforated fruits. Perforated fruits rehydrated 30% faster than nonperforated fruits.     

Numerical Investigation on Dielectric Material Assisted Microwave Freeze-Drying of Aqueous Mannitol Solution

Abstract

The dielectric material assisted microwave freeze-drying was investigated theoretically in this study. A coupled heat and mass transfer model was developed considering distributions of the temperature, ice saturation and vapor mass concentration inside the material being dried, as well as the vapor sublimation-desublimation in the frozen region. The effects of temperature and saturation on the effective conductivities were analyzed based on heat and mass flux equations. The model was solved numerically by the variable time-step finite-deference technique with two movable boundaries in an initially unsaturated porous sphere frozen from an aqueous solution of mannitol. The sintered silicon carbide (SiC) was selected as the dielectric material. The results show that dielectric material can significantly enhance microwave freeze-drying process. For case of the dielectric field strength, E = 4000 V/m under typical operating conditions, the drying time is 2081 s, 30.1% shorter and 47.2% longer, respectively, than those for E = 2000V/m and E = 6000 V/m. The heat and mass transfer mechanisms during the drying process were discussed.     

Physicochemical and nutraceutical properties of barley grass powder microencapsulated by spray drying

ABSTRACT

Barley grass (Triticum aestivum L.) is popular, commonly known as a nutritional supplement in China. To obtain the highest chlorophyll and flavonoid content as well as other physicochemical characteristics, spray drying from barley grass juice was carried out for two different maltodextrin concentrations (10 and 20%, dried basis) and four different inlet air temperatures (140, 150, 160, and 170°C). After drying, color, water activity, odor, taste, density, particle size, glass transition temperature, and chlorophyll and flavonoid contents of the dried product were measured. Highest contents of flavonoid (5.66?mg/kg) and chlorophyll (7.29?mg/kg) were obtained under 150°C inlet air temperature, 10% maltodextrin concentration, at a feed flow rate of 1.8?L/h for the drying. Corresponding particle size was 19.58–13.33?µm. The glass transition temperature (T_g) increased with the increasing of maltodextrin concentration; and two max T_g of powder obtained from 10 and 20% maltodextrin concentration were 74.4 and 77.4°C, respectively. Retention of taste and flavor were highest with 20% maltodextrin. High inlet air temperature was contributed to the large discrepancy of odor and taste substances. The best color (lightness L*?=?64.44 and greenness b*?=??11.53) was obtained at 150°C inlet air temperature and 10% maltodextrin concentration. Both maltodextrin concentrations resulted in poor flowability of the dried product (C_I?≤?32.51).     

Experimental study on drying characteristics of wheat by low-field nuclear magnetic resonance

The characteristics of transverse relaxation time (T₂) of water in wheat were studied by measuring the relaxation time of low-field nuclear magnetic resonance. Analysis of the exponential distribution of T₂ revealed that wheat contains five water components. The T₂ relaxation time and distribution significantly changed during drying. The dynamic characteristics of five water components during wheat drying were determined using the signal quantity of their characteristic peaks, which showed different features. Weakly chemically bound water (T₂₂) and water ascribed to cell wall (T₂₃) were the main source of water loss. Moreover, most T₂₃ and extracellular water (T₂₄) were removed during drying. Water migration between strongly chemically bound water (T₂₁) and the other water components was bidirectional. This process was not only affected by temperature but also by wheat moisture content and proportion of the five water components. The start time of water migration advanced and growth rate of T₂₁ at the end of drying to that before drying increased at 60, 70, and 80°C. Drying at varied temperatures should be applied according to the characteristics of five water components during the drying process. In addition, high initial temperature was found to be necessary to achieve high drying rate of T₂₃, T₂₄, and free water (T₂₅). The use of drying temperature of 80°C at the early stage and then changing to 70°C reduced the heat consumption by 4.81% and increased the drying time by 9.61%.     

OPTIMIZATION OF CONVECTIVE DRYING PROCESS BASED ON ECONOMIC INDICATORS

ABSTRACT

Drying of lightly salted sardine (Sardinella aurita) was accomplished using three air temperatures (35°C, 40°C, 50°C) and three air velocities (0.5 m/s, 1.5 m/s, 2 m/s); the effects of drying conditions on drying kinetics were studied. As for all biological products, air temperature is the main factor influencing the drying kinetics. However, over a given temperature which seems to correspond to protein modification (50°C), and at a high air flow rate (2 m/s and 2.5 m/s) a crust formation on the surface of the fish, due to the combined effect of heat and salt was observed. This phenomenon inhibited the drying rate. From the drying curves, two falling rate periods were observed. The dimensionless drying rate versus a dimensionless moisture content data were regressed by the Marquardt Levenberg non-linear optimization method to obtain an empirical equation describing the salted sardine characteristic drying curve.     

Drying characteristics and modeling of yam slices under different relative humidity conditions

The drying characteristics of yam slices under different constant relative humidity (RH) and step-down RH levels were studied. A mass transfer model was developed based on Bi-Di correlations containing a drying coefficient and a lag factor to describe the drying process. It was validated using experimental data. Results showed that the drying air with constant RH levels of 20, 30, and 40%, temperature of 60°C, and air velocity of 1.5 m/s had an insignificant effect on drying time. This phenomenon was likely attributed to the fact that higher RH led to a rapid increase in sample’s temperature. The higher sample temperature could provide an additional driving force to water diffusion and thereby promote the moisture movement, which could minimize the negative effect of lower the drying rate in the initial drying stage. Applying air with 40% RH for 15 min in the initial stage achieved the desired color and reduced the drying time by 25% compared to the drying time under continuous dehumidification from an initial RH of 40%. Using the developed Bi-Di correlation, the estimated Biot number, effective moisture diffusivity, and mass transfer coefficient ranged from 0.1024 to 0.1182, 1.1133 × 10^?10 to 8.8144 × 10^?9 m²/s, and 1.8992 × 10^?9 to 1.7364 × 10^?7 m/s, respectively. A rather high correlation coefficient of determination (R² between 0.9871 and 0.9971) was determined between the experimental and predicted moisture contents. The present findings contribute to a better understanding of the effect of relative humidity on drying characteristics. The developed Bi-Di correlation provided a new method to determine the effective diffusivity of moisture in drying.     

Energy requirements and production cost of the spray drying process of cheese whey

The influence of spray drying conditions on the energy required, production cost, and physicochemical characteristics of cheese whey was researched. The factors investigated were the inlet air temperature (180–220°C), outlet air temperature (80–100°C), and silica and maltodextrin (DE-10) as additives at 2 and 5% (w/w), respectively. Analysis of variance revealed that the inlet and outlet air temperatures, and the addition of additives had significant effects (p?T_inlet of 180°C, T_outlet of 80°C, and the addition of 5% additive material. Under these conditions, 0.2165?kg/h of dried product was obtained, with a moisture content of 2.08% and water activity of 0.125, and the product cost was $17.06?kg with an energy consumption of 2.0490?kW?·?h/kg of dry product.     

Effect of Pulsed Electric Field and Osmotic Dehydration Pretreatment on the Convective Drying of Carrot Tissue

The influence of pulsed electric field (PEF) and subsequent centrifugal osmotic dehydration (OD) on the convective drying behavior of carrot is investigated. The PEF was carried out at an intensity of E = 0.60 kV/cm and a treatment duration of t _PEF  = 50 ms. The following centrifugal OD was performed in a sucrose solution of 65% (w/w) at 40°C for 0, 1, 2, or 4 h under 2400 × g. The drying was performed after the centrifugal OD for temperatures 40–60°C and at constant air rate (6 m³/h).

With the increase of OD duration the air drying time is reduced spectacularly. The dimensionless moisture ratio Xr = 0.1 is reached for PEF-untreated carrots after 370 min of air drying at 60°C in absence of centrifugal OD against 90 min of air drying after the 240 min of centrifugal OD. The PEF treatment reduces additionally the air drying time. The total time of dehydration operations can be shortened when OD time is optimized. For instance, the minimal time required to dehydrate untreated carrots until Xr = 0.1 is 260 min (120 min of OD at 40°C and 140 min of drying at 60°C). It is reduced to 230 min with PEF-treated carrots.

The moisture effective diffusivity D _eff is calculated for the convective air drying based on Fick's law. The centrifugal OD pretreatment increases drastically the value of D _eff . For instance, 4 h of centrifugal OD permitted increasing the value of D _eff from 0.93 · 10^?9 to 3.85 · 10^?9 m²/s for untreated carrots and from 1.17 · 10^?9 to 5.10 · 10^?9 m²/s for PEF-treated carrots.     

Effect of hot-air oven dehydration process on water dynamics and microstructure of apple (Fuji) cultivar slices assessed by LF-NMR and MRI

Abstract

Non-destructive analysis of water dynamics during drying is of importance for quality control of food products. In this study, different water dynamics and migration in Fuji apple slices dried at various hot-air oven temperatures, i.e. 50, 60, 70, and 80?°C and air velocity at 0.2 m/s were monitored using low-field nuclear magnetic resonance (LF-NMR) and magnetic resonance imaging (MRI). Multi-exponential fitting of the transverse relaxation T₂ parameter demonstrated four distinct water peaks in all samples corresponding to strongly bound, lightly bound, entrapped/immobilized, and free water as follows: T₂₁ in the range of 0.01–1?ms, T₂₂ in the range of 1–10?ms, T₂₃ in the range of 10–100?ms, and T₂₄ in the range of 100–1000?ms, respectively. The water content was measured and analyzed by the traditional technique using the oven drying method. The overall results were highly significant, depicting that the transverse relaxation times T₂₄, signal per mass of the free water A₂₄, and water content significantly decreased (p< 0.05), while the color (L*, a*, b*) and shear force (SF) curves increased with extended drying. Furthermore, good correlations were observed between the LF-NMR parameters and color, water content, and SF in differently processed samples during the dehydration process. Scanning electron microscopy (SEM) and MRI provided the structural changes and spatial water distributions during the drying process. LF-NMR exhibited great potential in evaluating the various water dynamics and quality of Fuji cultivar apples during the drying process.

Abbreviations: AA: ascorbic acid; ANOVA: analysis of variance; CPMG: Carr-Purcell-Meiboom-Gill; DW: distilled water; F: Fuji; LF-NMR: low-field nuclear magnetic resonance; MRI: magnetic resonance imaging; SE: spin-echo; SEM: scanning electron microscopy; SF: shear force; SIRT: simultaneous iterative reconstruction technique; TE: echo time; TR: repetition time.     

A Cross-Flow Model for Continuous Plug Flow Fluidized-Bed Cross-Flow Dryers

Plug flow fluidized bed cross-flow dryers have been used in drying of particulate solids such as paddy and other grains for many years. However, simulation of the performance of any particular design of the dryer has always been problematic due to the inadequate overall empirical models used that are too inflexible and too specific to the particular design. In addition, previous theoretical models of the plug flow fluidized bed cross-flow dryer did not model the gas cross flow properly and had difficulty in modeling the moving solid bed. A new steady-state cross-flow model of the dryer that models the gas cross-flow is proposed. The profiles for the solids and air moisture contents and temperatures were found to be dependent on the gas-solid flow ratio, G/F, the specific heat demand, C _PY (T _I  ? T _A )/(Y _E  ? Y _I ), the total number of a transfer units, N _T  = Gε/KφaSL and the specific drying load, (X _I  ? X _P )/ (Y _E  ? Y _I ). The model was validated by comparing the simulated data with experimental data that were obtained by drying paddy in a plug flow fluidized bed cross-flow dryer pilot plant. The model was found to estimate very well the solids moisture content and temperature, the gas moisture content and temperature profiles, and the driving force profile.     

The Effect of External Mass Transfer Resistance during Drying of Fermented Sausage

The drying mechanism of fermented sausages (sucuks) that were cylindrical rod shaped, 40 cm long and 4 cm diameter, during ripening under natural convection conditions at different temperatures (15 to 30°C) was examined. To simulate the experimental drying curves, three empirical models and a diffusional model assuming negligible external mass transfer resistance were evaluated. The drying rate curves of sucuk samples were also simulated taking into account the influence of the external mass transfer resistance. The equation was solved using the trial-and-error solution algorithm developed in this study and the mass transfer coefficient, k _c , and effective moisture diffusivity, D _eff , were simultaneously determined (1.44 × 10^?8 to 1.93 × 10^?8 m/s and 4.30 × 10^?10 to 6.85 × 10^?10 m²/s, respectively). The proposed model considering the effect of external resistance allowed the accurate simulation of the experimental drying data of sucuks at different temperatures.