Osmotic Dehydration of Apple Cylinders: III. Continuous Medium Flow Microwave Heating Conditions

Continuous flow osmotic drying permits a better exchange of moisture and solids between the food particle and osmotic solution than the batch process. Osmotic drying has been well studied by several researchers mostly in the batch mode. Microwave heating has been traditionally recognized to provide rapid heating conditions. Its role in the finish drying of food products has also been recognized. In this study, the effects of process temperature, solution concentration on moisture loss (ML), solids gain (SG), and mass transport coefficients (k _m and k _s ) were evaluated and compared under microwave, assisted osmotic dehydration (MWOD) versus continuous flow osmotic dehydration (CFOD). Apple cylinders (2 cm diameter, 2 cm height) were subjected to continuous flow osmotic solution at different concentrations (30, 40, 50, and 60°Brix sucrose) and temperatures (40, 50, and 60°C). Similar treatments were also given with samples subjected to microwave heating. Results obtained showed that solids gain by the samples was always lower when carried out under microwave heating, while the moisture loss was increased. The greater moisture loss strongly counteracted solids gain in MWOD and thus the overall ratio of ML/SG was higher in MWOD than in CFOD.     

Osmotic Dehydration of Apple Cylinders: III. Continuous Medium Flow Microwave Heating Conditions

Continuous flow osmotic drying permits a better exchange of moisture and solids between the food particle and osmotic solution than the batch process. Osmotic drying has been well studied by several researchers mostly in the batch mode. Microwave heating has been traditionally recognized to provide rapid heating conditions. Its role in the finish drying of food products has also been recognized. In this study, the effects of process temperature, solution concentration on moisture loss (ML), solids gain (SG), and mass transport coefficients (k_m and k_s) were evaluated and compared under microwave, assisted osmotic dehydration (MWOD) versus continuous flow osmotic dehydration (CFOD). Apple cylinders (2 cm diameter, 2 cm height) were subjected to continuous flow osmotic solution at different concentrations (30, 40, 50, and 60°Brix sucrose) and temperatures (40, 50, and 60°C). Similar treatments were also given with samples subjected to microwave heating. Results obtained showed that solids gain by the samples was always lower when carried out under microwave heating, while the moisture loss was increased. The greater moisture loss strongly counteracted solids gain in MWOD and thus the overall ratio of ML/SG was higher in MWOD than in CFOD.     

Osmotic Dehydration of Apple Cylinders: I. Conventional Batch Processing Conditions

Osmotic drying was carried out, with cylindrical samples of apple cut to a diameter-to-length ratio of 1:1, in a well-agitated large tank containing the osmotic solution at the desired temperature. The solution-to-fruit volume ratio was kept greater than 30. A modified central composite rotatable design (CCRD) was used with five levels of sucrose concentrations (34-63°Brix) and five temperatures (34-66°C). Kinetic parameters weight reduction (WR), moisture loss (ML), solids gain (SG) were considered. A polynomial regression model was developed to relate moisture loss and solids gain to process variables. A conventional diffusion model involving a finite cylinder was also used for moisture loss and solids gain, and the associated diffusion coefficients were computed. The calculated moisture diffusivity ranged from 8.20 × 10^-10 to 24.26 × 10^-10 m²/s and the solute diffusivity ranged from 7.82 × 10^-10 to 37.24 × 10^-10 m²/s. Suitable ranges of main parameters were identified for OD kinetics further study.     

Osmotic Dehydration of Apple Cylinders: I. Conventional Batch Processing Conditions

Osmotic drying was carried out, with cylindrical samples of apple cut to a diameter-to-length ratio of 1:1, in a well-agitated large tank containing the osmotic solution at the desired temperature. The solution-to-fruit volume ratio was kept greater than 30. A modified central composite rotatable design (CCRD) was used with five levels of sucrose concentrations (34–63°Brix) and five temperatures (34–66°C). Kinetic parameters weight reduction (WR), moisture loss (ML), solids gain (SG) were considered. A polynomial regression model was developed to relate moisture loss and solids gain to process variables. A conventional diffusion model involving a finite cylinder was also used for moisture loss and solids gain, and the associated diffusion coefficients were computed. The calculated moisture diffusivity ranged from 8.20 × 10^?10 to 24.26 × 10^?10 m²/s and the solute diffusivity ranged from 7.82 × 10^?10 to 37.24 × 10^?10 m²/s. Suitable ranges of main parameters were identified for OD kinetics further study.     

Effect of Blanching by Ohmic Heating on the Osmotic Dehydration Behavior of Apple Cubes

The effect of blanching by ohmic heating (OH) on the damage to apple tissues and subsequent osmotic dehydration kinetics was investigated. Apple cubes were heated ohmically to various blanching scales. Heating temperature and duration were, respectively, 60–95 ± 2°C and 0–6 min. After cooling, the treated samples were put into sucrose solutions (70 °B) for the osmotic dehydration (OD). The equilibrium state of osmotic dehydration was estimated using the Azuara model. Ohmic heating leads, even for short treatments, to significant changes in the cellular structure of apples and to the enhancement of mass transfer during osmotic dehydration.     

Assessment of Osmotic Process in Combination with Coating on Effective Diffusivities during Drying of Apple Slices

The effect of carboxymethyl cellulose (CMC) coating on the mass exchanges during the osmotic dehydration of apples and its effect on the quality of final product were studied. Coating semi-rings of apple with CMC solution (1%) was found to prevent solute uptake and to reduce salt diffusion coefficient from 4.35 × 10^-10 m²/s to 2.86 × 10^-10 m²/s. However, coating did not significantly affect the diffusivity of water. The effective diffusivity of salt and consequently solids gain were found to be depended on the concentration of CMC solution in the range of 0-1%. Increasing the concentration of CMC further from 1% had no effect on the mass exchanges during the osmotic process. Maximum performance ratio, defined as water loss/solids gain, and the lowest solids diffusion was observed for coated samples (with 1% CMC solution) treated with an osmotic solution containing glucose syrup (50%) and NaCl (2%).     

Assessment of Osmotic Process in Combination with Coating on Effective Diffusivities during Drying of Apple Slices

The effect of carboxymethyl cellulose (CMC) coating on the mass exchanges during the osmotic dehydration of apples and its effect on the quality of final product were studied. Coating semi-rings of apple with CMC solution (1%) was found to prevent solute uptake and to reduce salt diffusion coefficient from 4.35 × 10^?10 m²/s to 2.86 × 10^?10 m²/s. However, coating did not significantly affect the diffusivity of water. The effective diffusivity of salt and consequently solids gain were found to be depended on the concentration of CMC solution in the range of 0–1%. Increasing the concentration of CMC further from 1% had no effect on the mass exchanges during the osmotic process. Maximum performance ratio, defined as water loss/solids gain, and the lowest solids diffusion was observed for coated samples (with 1% CMC solution) treated with an osmotic solution containing glucose syrup (50%) and NaCl (2%).     

果蔬渗透脱水过程动力学研究

结合植物组织结构与流体传输过程机理建立了渗透脱水过程的一维质量传递数学模型。模型以植物细胞为传输过程的基本单元，考虑了各组分在细胞内、细胞外、通过细胞膜及胞间连丝的质量扩散，和由于体积收缩而导致的集流传输。以土豆为实验物料，在40℃恒温条件下，采用40％（质量百分比）的蔗糖溶液作为渗透液，进行渗透脱水实验，得到的实验结果与模拟结果十分接近，验证了模型的有效性。通过数值模拟可详细描述渗透脱水过程中土豆细胞内外水和蔗糖的质量浓度分布。并就能源与生产效率方面对“渗透-干燥”与“无预处理干燥”过程作了比较。     

Pulsed Electric Field Pretreatment for Osmotic Dehydration of Apple Tissue: Experimental and Mathematical Modeling Studies

The aim of this study was to analyze the influence of pulsed electric field pretreatment (PEF) on the osmotic dehydration of apple tissue. Osmotic dehydration was carried out in sucrose solution at 40°C and 100 rpm in a water-bath shaker. PEF pretreatment was performed using varying field strength of 5 and 10 kV/cm and 10 and 50 pulses. On the basis of electric conductivity measurement, the cell disintegration index was calculated. The course of osmotic dehydration was described by means of water loss, solid gain, weight reduction, and water content changes. Moreover, the course of the process was described by different mathematical models that are commonly used in the literature. PEF application before osmotic dehydration significantly increased water loss after 60 minutes of the process. In turn, no significant differences were found in the case of solid gain. The highest osmotic dehydration efficiency ratio (WL/SG) was noticed for samples treated by PEF at the electric field strength of 5 kV/cm and 10 pulses. The statistical analysis of mathematical modeling of the process showed the equations utilized generally exhibit a good fit to the experimental data.     

Mass Transfer during Osmotic Dehydration in a Multicomponent Solution Rich in Grape Phenolics with Antioxidant Activity

Osmotic dehydration has been assessed as an operation for obtaining solid foodstuffs supplemented with grape phenolics. However, mass transfer in multicomponent osmotic solutions during OD needs to be described appropriately if the infusion of target solutes, in this case phenolics with antioxidant activity, is to be better controlled. The effective diffusion coefficients of moisture, total phenolics, and the major individual phenolics of low-molecular-weight (caftaric acid, coutaric acid, caffeic acid, coumaric acid, ferulic acid, and rutin) were evaluated during the OD of a model food with a concentrated red grape must. An increase in the concentration of soluble solids above 50° Brix decreased the level of penetration of phenolics in the model food.     

Mass Transfer during Osmotic Dehydration in a Multicomponent Solution Rich in Grape Phenolics with Antioxidant Activity

Osmotic dehydration has been assessed as an operation for obtaining solid foodstuffs supplemented with grape phenolics. However, mass transfer in multicomponent osmotic solutions during OD needs to be described appropriately if the infusion of target solutes, in this case phenolics with antioxidant activity, is to be better controlled. The effective diffusion coefficients of moisture, total phenolics, and the major individual phenolics of low-molecular-weight (caftaric acid, coutaric acid, caffeic acid, coumaric acid, ferulic acid, and rutin) were evaluated during the OD of a model food with a concentrated red grape must. An increase in the concentration of soluble solids above 50° Brix decreased the level of penetration of phenolics in the model food.     

Optimization of Osmotic Dehydration of Kiwifruit

Mass transfer rates were quantitatively investigated during osmotic dehydration of kiwifruit slices using response surface methodology with the sucrose concentration (20-80%, w/w), temperature of sucrose solution (15-75°C), osmotic time (60-420 min), and slice thickness (2-10 mm) as the independent process variables. Quadratic regression equations are obtained to describe the effects of independent process variables on the water loss (WL), sucrose gain (SG), and ascorbic acid loss (AAL). It was found that all factors had significant effect on the WL during osmotic dehydration of kiwifruit. Effects of temperature, time, and slice thickness were more pronounced on SG than the effect of concentration of sucrose solution. The osmotic solution temperature was the most significant factor affecting the AAL, followed by slice thickness and duration of treatment. The optimal conditions for osmotic dehydration were: 60% sucrose concentration, 30-40°C osmotic temperature, 150 min osmotic time, and 8 mm slice thickness.     

Ultrasound-Assisted Osmotic Dehydration of Strawberries: Effect of Pretreatment Time and Ultrasonic Frequency

Pretreatment of fruits prior to drying has shown success in reducing drying time and costs. In this work, ultrasound-assisted osmotic dehydration has been implemented as a method to increase water diffusivity and reduce drying time in strawberries. Strawberry halves were immersed in distilled water and in two different concentrations of sucrose solutions while pretreatment time and ultrasonic frequency levels were varied to determine their effect on drying time, water loss, and soluble solids gain. A microscopic analysis was carried out to evaluate the formation of microchannels and other changes to the fruit tissue structure. Greater sucrose concentration used in ultrasound-assisted osmotic dehydration resulted in greater water loss with greatest loss observed for the strawberry halves pretreated for 45 min in a 50% w/w sucrose solution. The pretreatment carried out for 30 min employing an osmotic solution of 50% w/w of sucrose resulted in the highest drying rate among the pretreatments. Osmotic dehydration used alone during pretreatment increased total processing time, whereas osmotic dehydration combined with ultrasonic energy during pretreatment reduced total processing time and increased effective water diffusivity. Cell distortion and breakdown were observed not only in pretreatments employing ultrasound-assisted osmotic dehydration but in conventional osmotic dehydration. Formation of microchannels through ultrasonic application and effects of osmotic pressure differential were considered to be largely responsible for reducing drying time for strawberry halves.     

Simulation of Osmotic Dehydration of a Spherical Material Using Parabolic and Power-Law Approximation Methods

In this article, one-dimensional transient moisture and solute diffusions in the spherical geometry during osmotic dehydration were modeled by exact analytical method and two approximate models. Approximate models have been developed based on a parabolic and power-law profile approximation for moisture and solute concentrations in the spatial direction. The proposed models were validated by experimental water loss and solid gain data obtained from osmotic dehydration of spherical cherry tomatoes in NaCl salt solution. Experiments were conducted at six combinations of two temperatures (30°C and 40°C) and three solution concentrations (10%, 18%, and 25% w/w). A two-parameter model was used to predict moisture loss and solute gain at equilibrium condition, and moisture and solute diffusivities were estimated by fitting the experimental moisture loss and solute gain data to the Fick's second law of diffusion. The values of mean relative errors for exact analytical, parabolic, and power-law approximation methods respect to the experimental data were estimated between 6.58% and 9.20%, 13.28% and 16.57%, and 5.39% and 7.60%, respectively. Although the parabolic approximation leads to simpler relations, the power-law approximation method results in higher accuracy of average concentrations over the whole domain of dehydration time.     

Artificial Neural Network Modeling of Osmotic Dehydration Mass Transfer Kinetics of Fruits

Artificial neural network (ANN) models were developed for the prediction of transient moisture loss (ML) and solid gain (SG) in osmotic dehydration of fruits using process kinetics data from the literature. ANN models for ML and SG were developed based on data over a broad range of operating conditions and ten common processing variables: temperature and concentration of osmotic solution, immersion time, initial water and solid content of the fruit, porosity, surface area, characteristic length, solution-to–fruit mass ratio, and agitation level. The trained models were able to accurately predict the outputs with associated regression coefficients (r) of 0.96 and 0.93, respectively, for ML and SG. These ANN models performed much better than those obtained from linear multivariate regression analysis. The large number of process variables and their wide ranges considered along with their easy implementation in a spreadsheet make them very useful and practical for process design and control.     

Ultrasonic-Assisted Osmotic Dehydration of Carrot Followed by Convective Drying with Continuous and Intermittent Heating

The aim of the studies was to analyze the effect of ultrasound action on osmotic pretreatment and then on drying kinetics in continuous and intermittent drying conditions, and on the final product quality. This article presents the results of intermittent-convective drying of carrot preceded by ultrasonic assisted osmotic dehydration in fructose aqueous solutions. The theoretical drying kinetics developed from the numerical solution of mathematical model is validated using the experimental data. It has been shown that combination of ultrasonic assisted osmosis with intermittent-convective drying accelerates the drying process and improves the quality of dried biomaterial. A good adherence of the numerically determined kinetic curves confirms the usefulness of the presented model and its possible application to construction of controlled and optimized drying processes.     

Artificial Neural Network Modeling of Osmotic Dehydration Mass Transfer Kinetics of Fruits

Artificial neural network (ANN) models were developed for the prediction of transient moisture loss (ML) and solid gain (SG) in osmotic dehydration of fruits using process kinetics data from the literature. ANN models for ML and SG were developed based on data over a broad range of operating conditions and ten common processing variables: temperature and concentration of osmotic solution, immersion time, initial water and solid content of the fruit, porosity, surface area, characteristic length, solution-to-fruit mass ratio, and agitation level. The trained models were able to accurately predict the outputs with associated regression coefficients (r) of 0.96 and 0.93, respectively, for ML and SG. These ANN models performed much better than those obtained from linear multivariate regression analysis. The large number of process variables and their wide ranges considered along with their easy implementation in a spreadsheet make them very useful and practical for process design and control.     

Osmotic Dehydration of Mango Cubes: Effect of Novel Gluten-Based Coating

Edible coating before osmotic dehydration (OD) reduces solute uptake, which can deteriorate product quality. Polysaccharide-based coatings have been reported for this purpose with limited success. Gluten, due to its inherent film formation property, has the potential to be used for this purpose. In this study, mango cubes of different maturity were osmotically dehydrated with and without gluten-based coating. An edible coating was prepared through fractionation of gluten. Osmotic dehydration was performed at 50°C for 2 h with osmotic solutions (OSs) at various concentrations (45, 55, 65 °Brix). Coating improved the dehydration efficiency index (DEI) due to a substantial decrease in solute gain (SG) and slight increase in water loss (WL). The coating modified the physicochemical properties and this effect was significantly observed at 55 °Brix. Coated mango cubes were harder and shrank more than uncoated mango. The physicochemical properties after OD were also found to be influenced by the maturity of raw mangoes.     

A Comparison of Some Mathematical Models Used for the Prediction of Mass Transfer Kinetics in Osmotic Dehydration of Fruits

Mass transfer in osmotic dehydration of fruits at atmospheric pressure has been modeled either by a phenomenological approach using Crank's model (which is a Fick's law solution) or empirically, using models developed from polynomial equations, mass balances, or relations between process variables (i.e., Magee's, Azuara's, and Page's models). For all of these models, experimental data are required to determine the values of their adjustable parameters for specific processing conditions. From a wide variety of published data, the parameters for moisture loss (ML) and solid gain (SG) were calculated for the above-mentioned models, and a comparison of their correlation capability was made. Azuara's and Page's models yield better correlations (with mean absolute errors less than 1.26% for ML and 0.46% for SG) than Magee's and Crank's models (with mean absolute errors of up to 2.98 and 1.68% for ML and SG, respectively).     

Application of Ultrasound and Ultrasound-Assisted Osmotic Dehydration in Drying of Fruits

This work examines the influence of ultrasonic and ultrasonic assisted osmotic dehydration pretreatments on the dehydration of eight fruits (banana, genipap, jambo, melon, papaya, pineapple, pinha, and sapota). An overview of the effects of ultrasound application on water loss, sugar gain, and effective diffusivity of water during the dehydration process is presented. The results showed significant differences for water loss and sugar gain among the fruits that were studied, which were analyzed based on the changes observed on the tissue structure of the fruit. The results also showed that the effective diffusivity of water in the fruit increased after application of ultrasound reducing air-drying time.