Retention of Ascorbic Acid during Drying of Tomato Halves and Tomato Pulp

The objective of this study was to determine a mathematical model for the reaction kinetics of ascorbic acid degradation to describe the rate of vitamin C loss in a drying process of tomato halves or tomato pulp. Tomato samples with different moisture contents were heated at specified temperatures for different time periods. The kinetics of ascorbic acid degradation followed a first-order reaction with a reaction rate constant dependent on product moisture content, in addition to temperature. Furthermore, there was a maximum rate constant when the moisture content of tomato samples was between 65 and 70%. These effects were expressed by a linear relationship between temperature, moisture content, and natural logarithm of rate constant. The model was used to simulate the vitamin C loss during drying of tomato halves and two drying processes of tomato pulp—evaporative concentration and spray drying. It was concluded that there was a close agreement between the experimental and predicted values of ascorbic acid loss during the tomato pulp concentration, confirming the validity of the proposed model for this process. However, for the spray-drying process and the tomato halves drying a correction coefficient was introduced in the model due to more intense exposure of the product surface to air.     

Spray Drying of Tomato Pulp: Effect of Feed Concentration

The effect of feed concentration on spray drying of tomato pulp preconcentrated to 78, 82, and 86% wet basis is investigated in two spray drying systems: a pilot scale spray dryer (Buchi, B-191) with cocurrent regime and a two-fluid nozzle atomizer, and the same connected with an absorption air dryer (Ultrapac 2000). Data for the residue on the chamber and cyclone walls were gathered and two types of efficiencies were calculated as an indication of the spray dryer performance. Tomato powders were analyzed for moisture, particle size, and bulk density. In both spray drying systems, with increases in tomato pulp concentration overall thermal efficiency, evaporative efficiency, material loss in the cyclone, powder moisture content, and bulk density decreased, whereas powder particle size increased. On the contrary, the effect of feed solids content on residue formation and product recovery was dependent on the drying medium. In the standard dryer, the higher the feed concentration, the higher was the residue accumulation, and the lower the product recovery, whereas in the modified system increases in pulp concentration resulted in lower residue formations and higher product yields.     

Influence of Drying Conditions on Ascorbic Acid during Convective Drying of Whole Persimmons

Degradation kinetics of food constituents may be related to the matrix molecular mobility by glass transition temperature. Our objective was to test this approach to describe ascorbic acid degradation during drying of persimmons in an automatically controlled tray dryer with temperatures (40 to 70°C) and air velocities (0.8 to 2.0 m/s) varying according a second order central composite design. The Williams-Landel-Ferry model was satisfactorily adjusted to degradation curves for both control strategies adopted—constant air temperature and temperature fixed inside the fruit. Degradation rates were higher at higher drying temperatures, independent of the necessary time to attain the desired moisture content.     

Influence of Drying Conditions on Ascorbic Acid during Convective Drying of Whole Persimmons

Degradation kinetics of food constituents may be related to the matrix molecular mobility by glass transition temperature. Our objective was to test this approach to describe ascorbic acid degradation during drying of persimmons in an automatically controlled tray dryer with temperatures (40 to 70°C) and air velocities (0.8 to 2.0 m/s) varying according a second order central composite design. The Williams-Landel-Ferry model was satisfactorily adjusted to degradation curves for both control strategies adopted—constant air temperature and temperature fixed inside the fruit. Degradation rates were higher at higher drying temperatures, independent of the necessary time to attain the desired moisture content.     

Effect of Maltodextrin Addition during Spray Drying of Tomato Pulp in Dehumidified Air: II. Powder Properties

This work investigates the effect of maltodextrin addition on the main powder properties during spray drying of tomato pulp in dehumidified air. A pilot-scale spray dryer was employed for the spray-drying process. The modification made to the original design consisted in connecting the spray dryer inlet air intake to an absorption air dryer. 21 DE, 12 DE, and 6 DE maltodextrins were used as drying agents. Tomato pulp was spray dried at inlet air temperatures of 130, 140, and 150°C and (tomato pulp solids)/(maltodextrin solids) ratios of 4.00, 1.00, and 0.25. The tomato powders were analyzed for rheological properties, moisture content, bulk density, solubility, hygroscopicity, and degree of caking. It was found that maltodextrin addition improved powder hygroscopicity, caking, and solubility, whereas it deteriorated slightly its moisture content and density. In addition, analysis of experimental data yielded correlations between powder properties and the above-mentioned variable operating conditions. Regression analysis was used to fit a full second-order polynomial, reduced second-order polynomials, and linear models to the data of each of the properties evaluated. F values for all reduced and linear models with an R ² ≥ 0.70 were calculated to determine if the models could be used in place of full second-order polynomials.     

Characterization of Tomato Pulp Stickiness during Spray Drying using a Contact Probe Method

A contact probe test was developed to characterize the surface stickiness of a tomato pulp droplet at various moisture contents and temperatures. To provide tomato pulp samples with different moisture contents, tomato powder produced by a laboratory spray dryer was wetted to seven different moisture levels. The instantaneous tensile force curve was recorded during the probe withdrawal from which the maximum tensile force and other useful information were obtained and cross-examined against images of bonding, debonding, and failure of the material. Generally, at higher moisture contents tomato pulp exhibited cohesive failure followed by semi-adhesive failure, but when moisture content decreased to a certain level, a peak tensile pressure was observed and the failure was adhesive. In addition, higher temperatures shifted the points of adhesive failure toward lower moisture content.     

Characterization of Tomato Pulp Stickiness during Spray Drying using a Contact Probe Method

A contact probe test was developed to characterize the surface stickiness of a tomato pulp droplet at various moisture contents and temperatures. To provide tomato pulp samples with different moisture contents, tomato powder produced by a laboratory spray dryer was wetted to seven different moisture levels. The instantaneous tensile force curve was recorded during the probe withdrawal from which the maximum tensile force and other useful information were obtained and cross-examined against images of bonding, debonding, and failure of the material. Generally, at higher moisture contents tomato pulp exhibited cohesive failure followed by semi-adhesive failure, but when moisture content decreased to a certain level, a peak tensile pressure was observed and the failure was adhesive. In addition, higher temperatures shifted the points of adhesive failure toward lower moisture content.     

Surface Stickiness of Drops of Carbohydrate and Organic Acid Solutions During Convective Drying: Experiments and Modeling

Abstract

Drying kinetics of low molecular weight sugars such as fructose, glucose, sucrose and organic acid such as citric acid and high molecular weight carbohydrate such as maltodextrin (DE 6) were determined experimentally using single drop drying experiments as well as predicted numerically by solving the mass and heat transfer equations. The predicted moisture and temperature histories agreed with the experimental ones within 6% average relative (absolute) error and average difference of ± 1°C, respectively. The stickiness histories of these drops were determined experimentally and predicted numerically based on the glass transition temperature (T _g ) of surface layer. The model predicted the experimental observations with good accuracy. A nonsticky regime for these materials during spray drying is proposed by simulating a drop, initially 120 µm in diameter, in a spray drying environment.     

Surface Stickiness of Drops of Carbohydrate and Organic Acid Solutions During Convective Drying: Experiments and Modeling

Drying kinetics of low molecular weight sugars such as fructose, glucose, sucrose and organic acid such as citric acid and high molecular weight carbohydrate such as maltodextrin (DE 6) were determined experimentally using single drop drying experiments as well as predicted numerically by solving the mass and heat transfer equations. The predicted moisture and temperature histories agreed with the experimental ones within 6% average relative (absolute) error and average difference of ± 1°C, respectively. The stickiness histories of these drops were determined experimentally and predicted numerically based on the glass transition temperature (T_g) of surface layer. The model predicted the experimental observations with good accuracy. A nonsticky regime for these materials during spray drying is proposed by simulating a drop, initially 120 µm in diameter, in a spray drying environment.     

Process-Based Drying Temperature and Humidity Integration Control Enhances Drying Kinetics of Apricot Halves

The effects of drying temperature (50, 60, and 70°C) and absolute humidity (65, 90, 115, 140 g/kg at the initial stage) on drying kinetics and color attributes of apricot halves under process-based drying temperature and humidity integration control (PDTHIC) were investigated. Results indicated that appropriate PDTHIC could reduce the drying time by 18.75% compared to the control group. The absolute humidity parameter should be controlled well rather than continuously dehumidify for traditional practices. The moisture effective diffusivity (D_eff) at 70°C presented drastic fluctuations with increasing absolute humidity parameters, calculated using the Weibull distribution model. The activation energy (E_a) of samples treated by continuous dehumidification and PDTHIC were 31.40 and 74.18 kJ/mol, respectively. The variation trend of color parameters was different from the conventional hot air drying probably due to the dehydration mechanism. Observation of the microstructure of the dried samples indicated that the PDTHIC process can enhance the drying rate of apricot through generating a larger pore network compared to continuous dehumidification at the same temperature. The findings of the current work clearly indicated that process-based drying temperature and humidity integration control enhances the drying kinetics of apricot halves, leading to a promising technology for energy savings.     

Effect of Maltodextrin Addition during Spray Drying of Tomato Pulp in Dehumidified Air: I. Drying Kinetics and Product Recovery

This work investigates the effect of maltodextrin addition on the drying kinetics and the stickiness during spray drying of tomato pulp in dehumidified air. A pilot-scale spray dryer was employed for the spray-drying process. The modification made to the original design consisted in connecting the spray dryer inlet air intake to an absorption air dryer. Twenty-seven different experiments were conducted varying the dextrose equivalent (DE) of the maltodextrin, the ratio (tomato pulp solids)/(maltodextrin solids), and the inlet air temperature. Data for the residue remaining on the walls were gathered. Furthermore, the effect of maltodextrin addition on the drying kinetics and the stickiness of the product was investigated using a numerical simulation of the spray-drying process modeled with the computational fluid dynamics (CFD) code Fluent. The code was used to determine the droplet moisture content and temperature profiles during the spray-drying experiments conducted in this work. The stickiness was determined by comparing the droplet temperature with its surface layer glass transition temperature (T_g ). The T_g was determined using a weighted mean rule based on the moisture content profiles calculated by the CFD code and the experimental data of T_g , which were obtained for the different tomato pulp and maltodextrin samples and fitted to the Gordon and Taylor model.     

Drying of Foamed Biological Materials: Opportunities and Challenges

An overview is provided on hot air drying of foamed materials in a thin layer (foam-mat drying), foam-spray drying, microwave-assisted drying of liquid foams, as well as microwave drying of frozen foams with and without dielectric solid inserts, used as complementary heat sources. In particular, the mechanisms of heat and moisture transport during the drying of foams are identified. The effects of foam characteristics (e.g., foam density and stability) and drying conditions (temperature, air velocity) on drying kinetics and product quality are examined, and the differences between the drying of non-foamed and foamed materials are discussed.     

An Experimental Investigation of Lime Juice Drying in a Pilot Plant Spray Dryer

One of the major problems in spray drying of fruit juices such as lime juice is stickiness and thermoplasticity of their compositions. Lime juice consists of invert sugars and citric acid, which have low glass transition temperatures. Due to this characteristic, the particles stick on the dryer wall upon their collision with it. As a result, drying of these materials is very difficult. In order to solve this problem, various percent of silicon dioxide and maltodextrin (DE5), based on total soluble solid content of lime juice, have been used to reach a suitable drying condition. A cool chamber wall spray dryer was used in this investigation in order to decrease the probability of particles stickiness on the wall. Our investigation revealed that an addition of 10% silicon dioxide and 20% maltodextrin (DE5) to lime juice is the optimum amount for a complete and successful drying of lime juice. Sampling of particles from different longitudinal distances in the dryer tower is carried out to find the particle moisture contents as they fly downward in the dryer. The results show a very fast decrease in entrance moisture contents. Based on our experimental data, the variation of moisture contents are presented as a function of radial distance from central line and longitudinal distance from the entrance region.     

An Experimental Investigation of Lime Juice Drying in a Pilot Plant Spray Dryer

One of the major problems in spray drying of fruit juices such as lime juice is stickiness and thermoplasticity of their compositions. Lime juice consists of invert sugars and citric acid, which have low glass transition temperatures. Due to this characteristic, the particles stick on the dryer wall upon their collision with it. As a result, drying of these materials is very difficult. In order to solve this problem, various percent of silicon dioxide and maltodextrin (DE5), based on total soluble solid content of lime juice, have been used to reach a suitable drying condition. A cool chamber wall spray dryer was used in this investigation in order to decrease the probability of particles stickiness on the wall. Our investigation revealed that an addition of 10% silicon dioxide and 20% maltodextrin (DE5) to lime juice is the optimum amount for a complete and successful drying of lime juice. Sampling of particles from different longitudinal distances in the dryer tower is carried out to find the particle moisture contents as they fly downward in the dryer. The results show a very fast decrease in entrance moisture contents. Based on our experimental data, the variation of moisture contents are presented as a function of radial distance from central line and longitudinal distance from the entrance region.     

Drying of Foamed Biological Materials: Opportunities and Challenges

An overview is provided on hot air drying of foamed materials in a thin layer (foam-mat drying), foam-spray drying, microwave-assisted drying of liquid foams, as well as microwave drying of frozen foams with and without dielectric solid inserts, used as complementary heat sources. In particular, the mechanisms of heat and moisture transport during the drying of foams are identified. The effects of foam characteristics (e.g., foam density and stability) and drying conditions (temperature, air velocity) on drying kinetics and product quality are examined, and the differences between the drying of non-foamed and foamed materials are discussed.     

Kinetics of L-Ascorbic Acid Degradation in Pineapple Drying under Ethanolic Atmosphere

The kinetics of L-ascorbic acid degradation during drying of pineapple in normal and modified atmosphere was studied. Drying experiments were carried out in a tunnel dryer at two drying temperatures and air velocities. The drying atmosphere was modified by the addition of ethanol (0.5% v/v). The presence of ethanol in the drying atmosphere promoted a more intense water evaporation compared to the conventional process. Although the L-ascorbic acid degradation rate during the pineapple drying (final moisture content of 27% wet basis) under ethanolic atmosphere was higher, these samples retained higher amounts of L-ascorbic acid. Moreover, the Weibull model was applied to fit the kinetics data.     

Superheated Steam Drying of Single Wood Particles: Modeling and Comparative Study with Hot Air Drying

A deterministic model is developed to describe the superheated steam drying process of single wood particles. A comparison between calculated data and experimental observations infers that the moisture‐dependent effective diffusivity is suitable to be used for beechwood material drying. To reduce the computational cost of the deterministic drying model, a semi‐empirical model is proposed within the framework of a reaction engineering approach (REA). The validity of the proposed model is checked by comparing against experimental data from literature. The experimental drying behavior may fairly be reflected by the reduced model. Due to the simplicity and predictive ability of the REA model, this semi‐empirical model can be implemented to describe heat and mass transfer between a population of single particles and a drying agent in dryer models.     

Analysis of Drying Kinetics and Moisture Distribution in Convective Textile Fabric Drying

The drying process of crude cotton fabric is analyzed under two main aspects: analysis of moisture distribution inside the textile sheet, and analysis of certain operational convective drying process variables. Experimental apparatus consisted of a drying chamber in which samples of pure cotton textile were suspended inside the drying chamber and exposed to a convective hot air flow. The influence of the operational variables on the drying process behavior was studied by two different ways with generalized drying curves. The behavior of moisture distribution profiles was compared to average moisture content of the textile fabric verifying whether average values were able to represent the textile moisture content during the drying process.     

Comparison of the Efficiency of Five Different Drying Carriers on the Spray Drying of Persimmon Pulp Powders

The aim of this work was to compare the efficiency of different carrier agents (maltodextrin, gum arabic, starch sodium octenyl succinate, whey protein concentrate, and egg albumin) on the powder recovery and physicochemical properties of persimmon powders produced by spray drying. Moisture content, water activity, hygroscopicity, solubility index, total phenol retention, color parameters, particle size, morphology, crystalline state, and sorption isotherms of persimmon powders were determined. No powder was recovered when the persimmon pulp was spray dried alone. The amount of maltodextrin, gum arabic, starch sodium octenyl succinate, whey protein concentrate, and egg albumin needed to obtain a powder recovery of 70% was 45, 30, 30, 25, and 10%, respectively. The use of maltodextrin, gum arabic, and starch sodium octenyl succinate resulted in higher total polyphenol retention and better reconstitution properties, but the powders were paler than those with whey protein concentrate and egg albumin. All carriers could aid the formation of persimmon irregular spherical microcapsules. However, powders produced with maltodextrin and gum arabic had a smoother surface and a more spherical shape than powders produced with other carriers. In addition, powders produced with starch sodium octenyl succinate, whey protein concentrate, and egg albumin were more agglomerated and shriveled compared to those produced with maltodextrin and gum arabic. All experimental data of water adsorption were well fitted to the Guggenheim-Anderson-de Boer (GAB) model.     

Sensitivity Analysis of the Reaction Engineering Approach to Modeling Spray Drying of Whey Proteins Concentrate

Whey proteins concentrate (WPC) powder is an important protein source for humans and is commonly produced from whey using a spray-drying technique. Predicting several drying parameters as well as the parameters that govern the quality of the product is essential before manufacturing WPC in industries. Drying kinetics is an essential tool for predicting the drying rate and various parameters that are rate dependent. However, there have been only a few studies published previously on both modeling WPC drying and dryer-wide simulations using different computational tools. In this article we review the application of a reaction engineering approach (REA) to model the droplet drying process. Results based on dryer-wide simulations using the REA are presented. More importantly, a sensitivity analysis of the REA using drying of WPC and skim milk droplets is reported. This analysis will be helpful to select an appropriate drying kinetics model and forms a benchmark for the future WPC drying modeling work.