Comparative Evaluation of the Effects of Electrohydrodynamic,Oven, and Ambient Air on Carrot Cylindrical Slices during Drying Process

Electrohydrodynamic (EHD) drying is a novel method of nonthermal drying. A corona discharge using multiple electrodes and a high-voltage electric field of 5.2 kV · cm^?1 was produced to investigate the drying enhancement of carrot slices and its effect on color and shrinkage. The EHD setup consisted of 13 stainless steel needle points connected to a DC power supply and a stainless steel plate. EHD⁺ drying, EHD^? drying, oven drying at 55°C, and ambient air drying control at 25°C for 5 h resulted in 79.5, 77.7, 77, and 22.5% total moisture removal from the fresh carrot slices, respectively. The final shrinkage of the EHD^± drying was less than that of oven drying but was higher than that of ambient air drying. It was estimated that the energy consumption of oven drying was several times greater than those of EHD^± drying. The conventional drying processes changed all color parameters, whereas the color for EHD^± dried samples remained almost the same. The carrot slices’ temperature during drying by EHD^± was significantly less than that of those dried by oven and ambient air drying.     

Effect of Different Drying Methods on Rheological and Textural Properties of Balangu Seed Gum

The purpose of the present study was to investigate the effect of different drying methods on the rheological and textural properties and color changes in Balangu seed gum. Three drying methods, including air drying (40–80°C), freeze drying, and vacuum drying, were used. The apparent viscosity decreased from 0.161 to 0.056 Pa s with increasing temperature from 40 to 80°C (shear rate = 60 s^?1) and freeze-dried gum exhibited the highest viscosity among all dried gums (0.203 Pa s). Different time-independent rheological models (power law, Bingham, Herschel-Bulkley, Casson, and Vocadlo) were used to fit the experimental data and the results revealed that the Herschel-Bulkley model was the most suitable to describe the flow behavior of Balangu seed gum over the whole experimental range (r > 0.98). The hardness values of air dried Balangu seed gum gels varied from 33.1 to 40.4 g and were significantly lower compared to the freeze-dried and vacuum-dried gums (46.9 and 46.6, respectively). The consistency of samples decreased from 386.27 to 245.33 g · s when the drying air temperature increased from 40 to 80°C. The results indicated that the freeze-dried gum exhibited the highest hardness and consistency. The color of air-dried gum was darker (lower L* value) compared to the freeze- and vacuum-dried samples.     

Combined hot air convective drying and microwave-vacuum drying of blueberries (Vaccinium corymbosum L.): Drying kinetics and quality characteristics

The aims of this study were to: (1) evaluate the effect of each stage of HACD + MWVD on the drying kinetics and quality parameters of blueberries, including color, overall appearance, mechanical and physical attributes, and rehydration potential; (2) select proper combination order and conversion point of HACD + MWVD to minimize physicochemical changes and maintain high quality of blueberries. The results were compared with HACD and MWVD alone. A linear equation produced a good fit to data describing the drying kinetics of the constant or first falling rate period, whereas the Henderson and Pabis model was a good fit for the dataset describing the second falling rate period. The color changes induced in berries by HACD + MWVD were limited (ΔE* ranged from 3.08 ± 2.25 to 3.65 ± 2.28) in comparison with HACD (ΔE* ranged from 7.90 ± 2.29 to 8.21 ± 1.77). HACD + MWVD contributed to the achievement of significantly lower values of hardness, chewiness, and gumminess in blueberries, compared to HACD. Multi-stage HACD + MWVD with hot air predrying at 80°C until the achievement of the moisture content of 1.95 ± 0.05 kg · kg^?1 db caused the lowest shrinkage of blueberries. Blueberries dried by multi-stage HACD +MWVD with hot air predrying at 80°C until the achievement of moisture content of 1.95 ± 0.05 kg · kg^?1 db were characterized by the highest rehydration potential, in terms of moisture content, rehydration ratio, and water gain; i.e., 4.15 ± 0.02 kg · kg^?1 db, 4.02 ± 0.05 g · g^?1 db, 4.07 ± 0.01 g · g^?1 db, respectively.     

Influence of Drying Techniques on the Characteristics of Chitosan and the Quality of Biopolymer Films

In this work, spouted bed and tray-drying techniques were employed at different drying air temperatures to produce dried chitosan, and the chitosan powder was used to produce biofilms. The products obtained from each drying technique were compared in relation to quality aspects (molecular weight, lightness, and hue angle). The results found for chitosan in spouted bed drying (90°C) showed lower alteration and best quality aspects in relation to the chitosan powder. However, in tray drying under the best condition (60°C) the chitosan molecular weight increased about 50% in relation to the initial value and browning was observed. The biofilms produced from chitosan dried in the spouted bed showed the best mechanical properties (tensile strength of 42 MPa and elongation of 29%) and lower water vapor permeability (3.95 g mm m^?2 kPa^?1 day^?1).     

Ascorbic Acid Thermal Degradation during Hot Air Drying of Camu-Camu (Myrciaria dubia [H.B.K.] McVaugh) Slices at Different Air Temperatures

Abstract

Air drying of camu-camu slices was performed in order to estimate the effect of air temperature on the kinetics of ascorbic acid thermal degradation. Moisture variation during the air drying process was monitored gravimetrically by weighing the trays at predetermined time intervals. The experimental points were adjusted by Fick's diffusion model and by the Page empirical model. The effective diffusion coefficient (D_eff) ranged from 8.48 × 10^?10 to 1.34 × 10^?9 m²/s.The ascorbic acid content was evaluated in samples taken during the drying process using Iodine titration, and the results modeled by the Weibull equation. Concerning ascorbic acid retention the best drying condition required air at 50°C. The ascorbic acid retention was 78%, when the moisture content of the product reached 10% (wet basis).     

Red pepper (Capsicum annuum L.) drying: Effects of different drying methods on drying kinetics,physicochemical properties,antioxidant capacity,and microstructure

Results of an experimental study are presented and discussed for pulsed vacuum drying (PVD), infrared-assisted hot air-drying (IR-HAD), and hot air-drying (HAD) on drying kinetics, physicochemical properties (surface color, nonenzyme browning index, red pigments, rehydration ratio, water holding capacity, and ascorbic acid), antioxidant capacity (ferric reducing antioxidant power and 2,2-diphenyl-1-picrylhydrazyl radical scavenging capacity), and microstructure of red pepper. As expected, the drying time decreased with an increase in drying air temperature, IR-HAD needed the shortest drying time, followed by HAD and PVD. The effective moisture diffusivity (D_eff) of red pepper under PVD, HAD, and IR-HAD was computed to be in the range 1.33–5.83?×?10^?10, 1.38–6.87?×?10^?10, and 1.75–8.97?×?10^?10 m²/s, respectively. PVD provided superior physicochemical properties of dried red pepper compared to samples dried by HAD and IR-HAD. In detail, PVD yielded higher rehydration ratio, water holding capacity, red pigment and ascorbic acid content, brighter color, lower nonenzyme browning index, and comparable antioxidant capacity compared to samples dried by HAD and IR-HAD at the same drying temperature. Furthermore, PVD promoted the formation of a more porous structure, while HAD and IR-HAD yielded less porous structure. The current findings indicate that PVD drying has the potential to produce high-quality dried red pepper on commercial scale.     

Microwave,Vacuum, and Air Drying Characteristics of Collard Leaves

Collard leaves (Brassica oleracea L. var. acephala) with an initial moisture content of 6.65 on percentage dry basis (%db) were dried by three different drying methods: microwave, air, and vacuum. Samples of fresh leaves, 25 g each, were dried until their moisture was down to 0.1 on a dry basis. The following drying levels were used in each of the drying processes: 350, 500, 650, 750, 850, and 1000 W for microwave drying; 50, 75, 100, 125, 150, and 175°C for air drying; and 0.4, 50, and 100 mmHg at 50 and 75°C for vacuum drying, respectively. Drying times ranged between 2.5 to 7.5 min, 8 to 210 min, and 35 to 195 min for microwave, air, and vacuum drying, respectively. The data obtained compared well with a thin-layer drying model. Microwave drying at 750 W provided optimal results with respect to drying time, color, and ascorbic acid content (vitamin C).     

Effect of Variety on Drying Characteristics and Selected Quality Attributes of Dried Carrots

The effects of variety on drying characteristics, color, and water absorption of carrots were investigated. Six different varieties of carrots, viz. Kazan, Maxima, Nandor, Nektarina, Simba, and Tito were evaluated. The hot air drying characteristics of carrot cubes dried under forced convection conditions were determined and drying data were analyzed to obtain parameters of Page and first-order kinetic models as well as moisture diffusivity. Color characteristics were determined for fresh, dried, and dehydrated samples by measuring lightness (L*), redness (a*), and yellowness (b*). Water absorption data were analyzed for ground samples. It was observed that drying characteristics, such as color and water absorption were significantly influenced by variety. The varieties of Kazan and Nektarina were found to be characterized by highest and lowest moisture diffusivity of 7.52 × 10^?9 and 3.31 × 10^?9m²/s respectively. Kazan variety was also characterized by shortest drying time. The lowest changes in color caused by drying were observed for Tito variety. The variety of Kazan was characterized by the highest resistances to color changes affected by drying followed by rehydration. Nandor and Tito varieties displayed the highest water absorption near to 560 g/100 g. The best drying characteristics and good water absorption accompanied by the high color attributes of dried and rehydrated samples implies that Kazan variety is expected to be the most useful to drying industry.     

Study on quality attributes and drying kinetics of instant parboiled rice fortified with turmeric using hot air and microwave-assisted hot air drying

Abstract

This study investigated the quality and drying kinetics of instant parboiled rice fortified with turmeric (IPRFT) by using hot air (HA) and microwave-assisted hot air (MWHA) drying. The cooked long grain parboiled rice (LGPR) fortified with turmeric was dried with HA at temperatures of 65, 80, 95, and 110?°C. The microwave power density of 0.588 Wg^?1 was incorporated for drying with MWHA. Drying was performed until the dried IPRFT reached 16% (d.b.) of moisture content. The quality of the dried IPRFT was evaluated in terms of color, total phenolics content (TPC), total antioxidant capacity (TAC), rehydration ratio, volume expansion ratio, texture and microstructure. The results showed that the incorporation of microwave power with HA drying helped to reduce the drying time by 50% compared to conventional HA drying. A prediction of the moisture ratio by using the Page model provided the best R² and RMSE in drying kinetics. The drying conditions had small effects on the color, TPC, TAC, and microstructure of the dried IPFRT. The rehydration ratio, volume expansion ratio and texture of the rehydrated IPFRT showed minimal variations from changes in the drying conditions. The TPC and TAC of the dried IPRFT clearly increased compared to the TPC and TAC of the initial LGPR.     

Quality Changes of Superheated Steam–Dried Fibers from Oil Palm Empty Fruit Bunches

Conventional drying of the fibers from oil palm empty fruit bunches (EFB) using flue gas from diesel burners frequently causes browning and dust explosion. Replacing the drying medium with superheated steam is expected to improve the quality of EFB fibers as well as improve the safety of the dryer operation. In this study, the effects of steam temperature and steam velocity on the quality of steam–dried EFB fibers was investigated. The drying experiment was carried out at atmospheric pressure with steam superficial velocity in the range of 0.3 to 0.49 m s^?1 and temperature in the range of 135 to 200°C. Three quality parameters of the EFB fibers, the color, strength, and microstructure, were used to assess the changes in EFB fiber quality as a result of superheated steam drying. The color of the EFB fiber was either improved or not significantly degraded. The strength of the superheated steam–dried EFB fibers was higher than that of undried and hot air–dried EFB fibers. The microstructure of fresh undried EFB fibers as seen by scanning electron microscopy (SEM) showed the presence of round silica particles of 10–20 µm in diameter all over the EFB fiber strand, which complicates pulping and bleaching. Superheated steam drying successfully removed the silica particles from the EFB fibers at temperatures of at least 200°C and a velocity of steam of at most 0.49 m s^?1, which is better than hammering, which can only remove 88% of the silica particles. The high temperature of the superheated steam loosened the silica particles from their craters. The EFB fibers cracked and split at steam velocities at or above 0.49 m s^?1 and high superheated steam temperatures at or above 200°C and as a consequence became weaker at these conditions. The removal of silica particles by superheated steam drying makes the EFB fiber amenable to pulping and bleaching. Superheated steam drying is therefore found to improve the overall quality of EFB fibers compared to hot air drying.     

Effect of Pulsed Electric Field and Osmotic Dehydration Pretreatment on the Convective Drying of Carrot Tissue

The influence of pulsed electric field (PEF) and subsequent centrifugal osmotic dehydration (OD) on the convective drying behavior of carrot is investigated. The PEF was carried out at an intensity of E = 0.60 kV/cm and a treatment duration of t _PEF  = 50 ms. The following centrifugal OD was performed in a sucrose solution of 65% (w/w) at 40°C for 0, 1, 2, or 4 h under 2400 × g. The drying was performed after the centrifugal OD for temperatures 40–60°C and at constant air rate (6 m³/h).

With the increase of OD duration the air drying time is reduced spectacularly. The dimensionless moisture ratio Xr = 0.1 is reached for PEF-untreated carrots after 370 min of air drying at 60°C in absence of centrifugal OD against 90 min of air drying after the 240 min of centrifugal OD. The PEF treatment reduces additionally the air drying time. The total time of dehydration operations can be shortened when OD time is optimized. For instance, the minimal time required to dehydrate untreated carrots until Xr = 0.1 is 260 min (120 min of OD at 40°C and 140 min of drying at 60°C). It is reduced to 230 min with PEF-treated carrots.

The moisture effective diffusivity D _eff is calculated for the convective air drying based on Fick's law. The centrifugal OD pretreatment increases drastically the value of D _eff . For instance, 4 h of centrifugal OD permitted increasing the value of D _eff from 0.93 · 10^?9 to 3.85 · 10^?9 m²/s for untreated carrots and from 1.17 · 10^?9 to 5.10 · 10^?9 m²/s for PEF-treated carrots.     

Thin-Layer Drying of Green Peas and Selection of a Suitable Thin-Layer Drying Model

The thin-layer drying of three varieties of green peas was carried out in hot air-drying chamber using an automatic weighing system at five temperatures (55–75°C) and air velocity of 100 m/min. The green peas were blanched and sulphited before drying. The variety Pb-87 dried at 60°C was judged to be best for quality on the basis of sensory evaluation and rehydration ratio. The Thomson model was found to represent thin-layer drying kinetics within 99.9% accuracy. The effective diffusivity was determined to be 3.95 × 10^?10 to 6.23 × 10^?10 m²/s in the temperature range of 55 to 75°C. The activation energy for diffusion was calculated to be 22.48 kJ/mol. The variation in shrinkage exhibited a linear relationship with moisture content of the product during drying. The Dincer number at drying air temperature 60°C and drying air velocity 100 m/min was determined to be 2,838,087. The difference between temperatures of drying air and that of green pea kernels was found to decrease with drying time for all the drying temperatures taken for investigation.     

Drying Characteristics of Barley Grain Dried in a Spouted-Bed and Combined IR-Convection Dryers

A study was performed to determine the drying characteristics and quality of barley grain dried in a laboratory scale spouted-bed dryer at 30, 35, 40, and 45°C and an inlet air velocity of 23 m/s^?1, and in an IR-convection dryer under an infrared radiation intensity of 0.048, 0.061, 0.073, and 0.107 W cm^?2 at an air velocity of 0.5 m/s^?1. The results show that the first, relatively short, phase of a sharp decrease in the drying rate was followed by the phase of a slow decrease. The time of barley drying depended on temperature of inlet air in a spouted-bed dryer and on radiation intensities in an IR-convection dryer. Barley drying at 45°C in a spouted-bed dryer was accompanied by the lowest total energy consumption. The average specific energy consumption was lower and the average efficiency of drying was higher for drying in a spouted-bed dryer. The effective diffusivities were in the range 2.20–4.52 × 10^?11 m² s^?1 and 3.04–4.79 × 10^?11 m²/s^?1 for barley dried in a spouted-bed and in an IR-convection dryer, respectively. There were no significant differences in kernel germination energy and capacity between the two drying methods tested.     

Thin-Layer Drying Characteristics and Quality Evaluation of Air-Dried Ganoderma Tsugae Murrill

Ganoderma is normally dried to extend its shelf life without using chemical preservative and to concentrate the medicinal value in the fruiting body. Convective hot air drying characteristics of Ganoderma tsugae Murrill were evaluated in hot air circulated oven at different drying temperatures, sizes, and air flow rates. The drying kinetics of Ganoderma tsugae in kidney shape and slices were investigated and compared at different drying conditions. The variation of effective moisture diffusivity values at decreasing moisture contents during drying was determined from the drying data. Four well-known thin-layer drying models were fitted to the experimental data and the Midilli model was found to satisfactory describe the drying characteristics of kidney-shaped Ganoderma tsugae. Ganoderma tsugae dried at 50°C with air velocity of 1.401 ms^?1 showed the highest retention of crude ganoderic acid content compared to other drying conditions.     

Drying Kinetics of Apple Tissue Treated by Pulsed Electric Field

The aim of this work was to study the influence of pulsed electric field (PEF) on the drying kinetics of apple tissue. Therefore, mathematical models that are commonly used in the literature were applied to describe the process. PEF treatment of the samples was carried out at an intensity of E = 5–10 kV/cm and 10–50 pulse numbers. Subsequently, the apples were convectively dried at 70°C and air velocity of 2 m/s. Based on electrical conductivity measurement, the cell disintegration index Z _p was computed. Midilli et al.'s(Drying Technology, Vol. 20, pp. 1503–1513, 2001) model was evaluated as the most adequate to describe the moisture transfer in PEF-treated and intact samples. PEF pretreatment induced a reduction in drying time of up to 12% when 10 kV/cm and 50 pulses were applied. For instance, after 60 min of drying, the dimensionless moisture ratio for PEF-treated (10 kV/cm, 50 pulses) samples was 0.18 compared to 0.26 for the untreated apples. The effective moisture diffusivity, calculated on the basis of the Fick's second law, was 1.04 × 10^?9 m/s for intact samples and from 1.09 × 10^?9 to 1.25 × 10^?9 m²/s for PEF-treated samples at 10 pulses at 5 kV/cm and 50 pulses at 10 kV/cm, respectively.     

A Study of the Limitations to Spray Dryer Outlet Performance

Abstract

The concept of the product moisture locus was tested in this work using a pilot-scale modified Niro spray dryer (diameter 0.8 m, height 2 m), where the residence time of the particles inside this spray dryer is lower compared with larger industrial spray dryers. The moisture contents of skim milk powder produced from spray drying skim milk (solids content 8.8% w/v) at different operating conditions, namely different swirl vane angles (0°, 25°, 30°), inlet air temperatures (170°C, 200°C, 230°C) and process fluid flowrates (1.4 kg h^?1, 1.6 kg h^?1, 1.8 kg h^?1), were compared with the predicted equilibrium moisture contents. In addition, the residence time of the particles was also increased in the spray dryer by decreasing the inlet air mass flowrate from 0.016 to 0.013 kg s^?1. The outlet moisture contents of the skim milk powder for all the 23 runs carried out in this work were within 0.4% of the equilibrium values. Thus, the skim milk powder particles were in close equilibrium with the gas inside the drying chamber. These equilibrium limitations are confirmed by other literature data (Boonyai, P. Comparative Evaluation of Soymilk Drying in a Spray Dryer and Spouted Bed of Inert Particles. M.Sc. Thesis. Asian Institute of Technology: Bangkok, Thailand, 2000; 90 pp; Harvie, D.J.E.; Langrish, T.A.G.; Fletcher, D.F. A computational fluid dynamics study of a tall-form spray dryer. Trans IChemE 2002, in press). The use of this finding to predict spray dryer performance is demonstrated by mass and energy balance calculations.     

Combined Infrared-Convective Drying of Murta (Ugni molinae Turcz) Berries: Kinetic Modeling and Quality Assessment

Murta (Ugni molinae Turcz) berries were dried under convective and combined convective-infrared conditions at 40, 50 and 60°C and 400–800 W in order to determine the drying characteristics and to compare the dried product's quality. To model the drying kinetics, seven mathematical equations were fitted to experimental data. According to statistical tests performed, the Midilli-Kuçuk model best fitted experimental data and was closely followed by the logarithmic model. Effective moisture diffusivity also showed dependency on drying conditions and varied between 7.59 × 10^?10 to 44.18 × 10^?10 m²/s and 11.34 × 10^?10 to 85.41 × 10^?10 m²/s for air-convective drying and combined infrared-convective drying. As to quality attributes of the berries, total surface color difference (ΔE) and total phenolic content (TPC) were determined. It was found that chromaticity coefficients a* and b* changed significantly, showing ΔE to be dependent on the mode of heat supply. TPC under all drying conditions decreased and was significantly different from the initial value in fresh samples. However, at a constant drying temperature, an increase in infrared power enhanced retention of TPC in samples. In particular, working at 40°C/800 W resulted in dried samples with the highest TPC.     

Effect of Convective Air Attributes with Microwave Drying of Soybean: Model Prediction and Experimental Validation

The heat and mass transfer that occurred during drying of soybeans by a combined process using microwave (MW) and convective hot air was studied. A coupled mathematical model was developed to simulate this phenomenon. The soybean samples were re-wetted to 20% wet basis, the selected level of initial moisture content (IMC), and then dried in a domestic microwave oven under various MW power levels from 300 to 390 W, using inlet air with relative humidity of 35, 55, 75, and 95%. The simulated moisture loss profiles obtained from the coupled model compared well with those obtained in the experiments. Results showed that the drying rate decreased from 6.235 × 10^?5 to 6.192 × 10^?5 kg water/(kg wb s) as the inlet air temperature increased from 30 to 60°C. Furthermore, the drying rate was observed to increase from 6.192 × 10^?5 to 6.211 × 10^?5 kg water/(kg wb s) as the relative humidity (RH) increased from 35 to 95%.     

Mathematical Model of Fixed-Bed Drying and Strategies for Crumb Rubber Producing STR20

The objectives of this research were to investigate empirical and diffusion models for thin-layer crumb rubber drying for producing STR20 rubber using hot air temperatures of 110–130°C and to study the effect of drying parameters such as inlet drying temperature, volumetric flow rate, and initial moisture content on the quality of dried rubber. Finally, a mathematical drying model for predicting the drying kinetics of crumb rubber was developed using inlet air flow rates of 300–600 m³/min-m³ of crumb rubber (equivalent to 1.8–5.0 m/s) with the crumb rubber thickness fixed at 0.25 m. The average initial moisture content of samples was in the ranges of 40 and 50% dry basis while the desired final moisture content was below 5% dry basis. The results showed that the drying equation of crumb rubber was highly related to the inlet air temperature, while the drying constant value was not proportional to the initial moisture content. Consequently, the experimental data were formulated using nine empirical models and the analytical solution of moisture ratio equation was developed by Fick's law of diffusion. The result showed that the simulated data best fitted the logarithmic model and was in reasonable agreement to the experimental data. The effective diffusion coefficient of crumb rubber was in the range of 1.0 × 10^?9 to 2.15 × 10^?5 m²/s corresponding to drying temperatures between 40 and 150°C, respectively. The effects of air recirculation, inlet drying temperature, initial moisture contents, air flow rate, and drying strategies on specific energy consumption and quality of samples were reported. The experiments were conducted using two different drying strategies as follows: one-stage and two-stage drying conditions. The results showed that initial moisture content and air flow rates significantly affected the specific energy consumption and quality of rubber, while the volumetric air flow rate acted as dominant effect to the specific energy consumption. The simulated results concluded that the percentage of recycled air between 90 and 95% provided the lowest specific energy consumption as compared to the others.     

A Method for Determination of Porosity Change from Shrinkage Curves of Deformable Materials

The novel low-cost band thermodynamic dryer equipped with a solar collector, a parabolic focusing collector, a heat exchanger, screw fan, and a drying cabinet with a band was designed and tested. The maximum temperature in the solar collector reached 85°C, which was 55°C above the ambient temperature. The required drying time was 4.5 h, much reduced from the traditional solar drying time of 48 h. The final moisture content of the Roselle calyx was 12% w.b., which is the recommended storage moisture content. Measurements of ambient temperature and humidity, air temperature, and relative humidity inside the dryer as well as solids moisture loss-in-weight data are employed as a means to study the performance of the dryer. Solar drying was compared with conventional sun drying and heated air drying, using the following evaluation criteria: drying time, dried Roselle color, texture, taste, and production cost. For evaluation, a model-based Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) methodology was used. After the evaluation, the proposed continuous solar dryer was found to be better than conventional drying and heated air drying due to slower drying rate and better quality of the dried Roselle.