Evaluating a Solar Dryer for In-Shell Drying of Split Pistachio Nuts

Abstract

A thin-layer forced air solar dryer was designed to study the feasibility of drying pistachio nuts. The dryer was tested during the 2001 and 2002 drying seasons. The maximum temperature in the solar collector reached 56°C, which was 20°C above the ambient temperature. The required drying time was 36 h. During the first day of drying (0800 to 1700 h) the moisture content dropped to about 21% (wb). The final moisture content of the dried nuts was 6% wb, which was 1% below the recommended storage moisture. The drying constant of the pistachio nuts during solar drying was determined using two mathematical models, a one-term series solution of Fick's diffusion equation and an exponential decaying model. There was no significant difference between the two models (α = 0.05). In general, the quality of solar dried nuts was better than the conventional heated air due to slower drying rates.     

Drying Kinetics of Tomato Slices in Vacuum Assisted Solar and Open Sun Drying Methods

A lab model vacuum-assisted solar dryer was developed to study the drying kinetics of tomato slices (4, 6, and 8 mm thicknesses) compared with open sun drying under the weather conditions of Montreal, Canada. The drying study showed that the time taken for drying of tomato slices of 4, 6, and 8 mm thicknesses from the initial moisture content of 94.0% to the final moisture content of around 11.5 ± 0.5% (w.b.) was 360, 480, and 600 min in vacuum-assisted solar dryer and 450, 600, and 750 min in open sun drying, respectively. During drying, it was observed that the temperature inside the vacuum chamber was increased to 48°C when the maximum ambient temperature was only 30°C. The quality of tomato slices dried under vacuum-assisted solar dryer was of superior quality in terms of color retention and rehydration ratio. The drying kinetics using thin-layer drying models and the influence of weather parameters such as ambient air temperature, relative humidity, solar insolation, and wind velocity on drying of tomato slices were evaluated.     

Design and Performance Evaluation of a Solar-Assisted Biomass Drying System with Thermal Storage

A solar biomass hybrid air heating system that does not require a conventional auxiliary heater but can still provide a daily load fraction exceeding 90% and supply hot air at a steady temperature and flow rate continuously for 24 h a day has been developed. The system, which combines an unglazed transpired solar collector, rock bed, and a biomass gasifier stove with heat exchanger, was evaluated by drying chilli using air at 60°C and 90 m³/h. The chilli was dried from 76.7% moisture (w.b.) to 8.4% over 32.5 h of continuous drying. The dryer reduced the drying time by 66% compared to open sun drying and provided 91.6% load fraction during the 24-h operation. The temperature of hot air supplied was stable at 60±3°C for about 21 h during the entire drying duration.     

Analysis of Energy and Environmental Parameters during Solar Cabinet Drying of Apple and Carrot

A modular solar cabinet dryer equipped with an air collector including a drying chamber with different tray arrangements was developed to determine moisture changes in different sizes and forms (slices and cubes) of apple and carrot pieces and to carry out serial measurements of temperatures, solar radiation, and air humidity distributions during the drying process. The initial and final moisture contents (w.b.) of fresh products were 88 and 26% for apple and 71 and 13% for carrot with initial weights of 1.56 and 3 kg, respectively. The results revealed that the temperature inside the chamber was strongly negatively correlated with air humidity (R² = 0.91) and that the length of the drying period was influenced by the weather conditions, as the cloudy weather retarded drying of carrots. It was possible to reach an air drying temperature over 41°C with a daily total solar energy incident on the collector's surface of 857.2 kJ/(m² day) for apples and 753.20 kJ/(m² day) for carrots. The analysis of energy requirements to remove moisture from apples and carrots during the total drying period showed values of 3300.19 and 7428.28 kJ/kg, respectively. The amount of air to remove water from the samples was also determined as 126.93 m³ for apples and 928.56 m³ for carrots.     

Solar Drying of Peeled Longan Using a Side Loading Type Solar Tunnel Dryer: Experimental and Simulated Performance

This article presents experimental and simulated results of drying of peeled longan in a side-loading solar tunnel dryer. This new type of solar tunnel dryer consists of a flat-plate solar air heater and a drying unit with a provision for loading and unloading from windows at one side of the dryer. These are connected in series and covered with glass plates. A DC fan driven by a 15-W solar cell module supplies hot air in the drying system. To investigate the experimental performance, five full-scale experimental runs were conducted and 100 kg of peeled longan was dried in each experimental run. The drying air temperature varied from 32 to 76°C. The drying time in the solar tunnel dryer was 16 h to dry peeled longan from an initial moisture content of 84% (w.b.) to a final moisture content of 12% (w.b.), whereas it required 16 h of natural sun drying under similar conditions to reach a moisture content of 40% (w.b.). The quality of solar-dried product was also good in comparison to the high-quality product in markets in terms of color, taste, and flavor. A system of partial differential equations describing heat and moisture transfer during drying of peeled longan in this solar tunnel dryer was developed and this system of nonlinear partial differential equations was solved numerically by the finite difference method. The numerical solution was programmed in Compaq Visual FORTRAN version 6.5. The simulated results agreed well with the experimental data for solar drying. This model can be used to provide the design data and it is essential for optimal design of the dryer.     

Saffron Drying with a Heat Pump–Assisted Hybrid Photovoltaic–Thermal Solar Dryer

Saffron is the most expensive spice and Iran is the largest producer of this crop in the world. Saffron quality is profoundly affected by the drying method. Recent research has shown that hybrid photovoltaic–thermal solar power systems are more efficient in comparison with individual photovoltaic and thermal systems. In addition, heat pump dryers are highly energy efficient. Furthermore, they are suitable for heat-sensitive crops such as saffron. Therefore, in the present study, the performance of a hybrid photovoltaic–thermal solar dryer equipped with a heat pump system was considered for saffron drying, in order to obtain a high-quality product and reduce fossil fuel consumption. The effect of air mass flow rate at three levels (0.008, 0.012, and 0.016 kg/s), drying air temperature at three levels (40, 50, and 60°C), and two different dryer modes (with and without the heat pump unit) on the operating parameters of the dryer was investigated. The results of the investigation showed that total drying time and energy consumption decreased as air flow rate and drying air temperature increased. Applying a heat pump with the dryer led to a reduction in the drying time and energy consumption and an increase in electrical efficiency of the solar collector. The average total energy consumption was reduced by 33% when the dryer was equipped with a heat pump. Maximum values for electrical and thermal efficiency of the solar collector were found to be 10.8 and 28%, respectively. A maximum dryer efficiency of 72% and maximum specific moisture extraction rate (SMER) of 1.16 were obtained at an air flow rate of 0.016 kg/s and air temperature of 60°C when using the heat pump.     

CONVECTIVE DRYING OF AGRICULTURAL PRODUCTS. EFFECT OF CONTINUOUS AND STEPWISE CHANGE IN DRYING AIR TEMPERATURE

Samples of banana were dried in a two-stage heat pump dryer capable of producing stepwise control of the inlet drying air temperature while keeping absolute humidity constant. Two stepwise air temperature profiles were tested. The incremental temperature step change in temperature of the drying air about the mean air temperature of 30 °C was 5 °C. The total drying time for each temperature-time profile was about 300 minutes. The drying kinetics and color change of the products dried under these stepwise variation of the inlet air temperature were measured and compared with constant air temperature drying. The stepwise air temperature variation was found to yield better quality product in terms of color of the dried product. Further, it was found that by employing a step-down temperature profile, it was possible to reduce the drying time to reach the desired moisture content.     

DESIGN,EXPERIMENTAL AND ECONOMIC EVALUATION OF A COMMERCIAL-TYPE SOLAR DRYER FOR PRODUCTION OF HIGH-QUALITY HAY

Abstract

Design features, development, experimental functional performance and economic evaluation of an energy efficient solar energy dryer for commercial production of high-quality hay and processed forage products are presented. The solar hay dryer consists of an improved solar collector with selective coated aluminum absorber plate and spaced fins, and a drying shed connected to the collector by an insulated duct and having a perforated metal grate floor, swing-away plywood frames and polyethylene curtains for effectively sealing the hay stack, and a crawl space below the floor where a 3-hp in-line centrifugal fan is housed for air circulation by suction. In late August and in early September, 1996, 160 small rectangular bales of alfalfa hay with about 25% bromegrass were successfully dried from 33% initial moisture content to 13%, and from 25% to 11% moisture in 4 and 3 days, respectively, under average weather conditions in Saskatoon, Saskatchewan, Canada. With about 18 m³/min per tonne airflow, 10-15 °C temperature rise above ambit was obtained during peak bright sunshine hours. Relatively high daily average collector Effciency of 76%, high drying effectiveness, drying uniformity, uniform air distribution and tight sealing of the stack were achieved which resulted in an attractive green color of hay, no mold growth on hay, and an overall system drying efficiency of about 79%. Compared to a conventional natural gas drying system or field-drying method, the payback period on extra investment costs recovered through drying cost savings of $3/ t to $6/ t or through over two times higher prices for high-quality hay produced by the solar drying system may be just one or two years, respectively.     

The Development of Ginger Drying Using Tray Drying,Heat Pump–Dehumidified Drying,and Mixed-Mode Solar Drying

Mature ginger was pretreated by soaking in citric acid prior to drying in a single layer in a tray and heat pump dehumidified dryer at three temperatures of 40, 50, and 60°C and in a mixed-mode solar dryer at 62.82°C and a radiation intensity of 678 W/m². The drying data were applied to the modified Page model. Diffusivities were also determined using the drying data. Quality evaluation by color values, reabsorption, and 6-gingerol content showed best quality for ginger with no predrying treatment and dried at 40°C in a heat pump–dehumidified dryer. At drying temperature of 60 to 62.82°C, no pretreated dried ginger from mixed-mode solar dryer provided the shortest drying time and retained 6-gingerol as high as heat pump–dehumidified dryer.     

Rapid Drying of Parboiled Paddy Using Hot Air Impinging Stream Dryer

A method for rapid drying of parboiled paddy via the use of an impinging stream dryer was proposed and assessed. The effects of the drying air temperature, number of drying cycles, as well as time of tempering between each drying cycle on the moisture reduction, head rice yield, and whiteness index of the dried parboiled paddy were studied. The drying experiments were carried out at drying air temperatures of 130, 150, and 170°C; inlet air velocity of 20 m/s; impinging distance of 5 cm; and paddy feed rate of 40 kg_{dry_paddy}/h. Parboiled paddy was dried for up to seven cycles. Between each drying cycle the parboiled paddy was tempered for a period of either 0 (no tempering), 15, 30, 60, or 120 min. After impinging stream drying, paddy was ventilated by ambient air flow until its moisture content reached 16% (db). Moisture reduction of the paddy was noted to depend on both the impinging stream drying temperature and tempering time. Drying at a high temperature along with tempering for a suitable period of time could maintain the head rice yield of the paddy at a level similar to that of the reference parboiled paddy. To avoid discoloration and low head rice yield, parboiled paddy should not be dried at a temperature higher than 150°C and should be tempered for at least 30 min.     

EXPERIMENTAL INVESTIGATION ON SOLAR DRYING OF FISH USING SOLAR TUNNEL DRYER

This paper presents field level performance of the solar tunnel dryer for drying of fish. The dryer consists of a transparent plastic covered flat plate collector and a drying tunnel connected in series to supply hot air directly into the drying tunnel using four d.c. fans, operated by two 40 watt solar modules. This dryer can be used to dry upto 150 kg of fish and three sets of full scale field level drying runs for drying silver jew (Johnius argentatus) fish were conducted in February-March, 1999. The temperature of the drying air at the collector outlet varied from 35.1 ° C to 52.2 ° C during drying. The fish was initially treated with dry salt and stacked for about 16 hours before drying. The salt treated fish was dried to a moisture content of 16.78% (w.b.) from 67% (w.b.) in 5 days of drying in solar tunnel dryer as compared to 5 days of drying in the traditional method for comparable samples to a final moisture content of 32.84%. In addtion, the fish dried in the solar tunnel dryer was completely protected from rain, insects and dust, and the dried fish was a high quality product.     

Heat Pump Drying of Green Sweet Pepper

Thin-layer drying experiments under controlled conditions were conducted for green sweet pepper in heat pump dryer at 30, 35, and 40°C and hot air dryer at 45°C with relative humidities ranging from 19 to 55%. The moisture content of sweet pepper slices reduced exponentially with drying time. As the temperature increased, the drying curve exhibited a steeper slope, thus exhibiting an increase in drying rate. Drying of green sweet pepper took place mainly under the falling-rate period. The Page equation was found to be better than the Lewis equation to describe the thin-layer drying of green sweet pepper with higher coefficient of determination and lower root mean square error. Drying in heat pump dryer at 40°C took less time with higher drying rate and specific moisture extraction rate as compared to hot air drying at 45°C due to lower relative humidity of the drying air in a heat pump dryer though the drying air temperature was less. The retention of total chlorophyll content and ascorbic acid content was observed to be more in heat pump–dried samples with higher rehydration ratios and sensory scores. The quality parameters showed a declining trend with increase in drying air temperature from 30 to 45°C. Keeping in view the energy consumption and quality attributes of dehydrated products, it is proposed to dry green sweet pepper at 35°C in heat pump dryer.     

Coupled Heat and Mass Transfer in a Solar Grain Dryer

This paper presents the analysis of a coupled heat and mass transfer process in a fixed-bed solar grain dryer. Measurements of moisture concentration and air humidity along with temperature measurements were carried out in a solar grain dryer located in Port Harcourt, Nigeria, at the latitude of 4.858°N and longitude of 8.372°E. The process was also modelled, mathematically, by a set of partial differential equations that were coupled within the grain and through the grain boundary with the hot drying air. A finite difference scheme was used to obtain the moisture concentration and air humidity, and temperature fields within the grain and drying air. There was good agreement between the theoretical and experimental results at specified Biot and Posnov numbers, and varying Fourier number. The effects of time, space, and key model parameters such as the Biot and Posnov numbers and the initial conditions of the grains and drying air were simulated and discussed. The results from this study can be used to specify the design parameters for solar grain dryers.     

Corn,Rice, and Wheat Seed Drying by Two-Stage Concept

Corn, rice, and wheat seeds with an initial moisture content (IMC) of 20–25% wb were dried to moisture content below 18% wb at 40–80°C in a fluidized bed dryer (FBD) and spouted bed dryer (SBD) and the seeds with IMC 18% wb were dried to below 14% wb at air temperatures 18–30°C and relative humidity 60–70% by an in-store dryer (ISD). As a result, it appears that a two-stage drying concept is feasible in drying high-moisture-content seeds due to the high germination rate of dried seeds. Nonetheless, the drying temperature must be carefully selected. A drying temperature of 40°C was clearly safe for all samples, whereas more than 90% of wheat seeds still germinated after drying at 60°C in FBD. Furthermore, drying seeds with IMC 18% wb by ISD was safe under specified drying conditions.     

Energy Analysis of a New Design of a Photovoltaic Cell-Assisted Solar Dryer

In this study, a new type of solar dryer was designed and manufactured. This new solar dryer is composed of a heat pipe collector, a drying chamber, a load cell, an air circulation fan, photovoltaic cells (PvC), batteries, and halogen lamps. In this experimental study, tomatoes were used to test the drying process. The drying air was heated by the heat pipe collector and forced through the tomatoes by a blower fan during the daytime. The photovoltaic cells, which were used to run the fan, were also used to charge the batteries during the day. These charged batteries were used for running the halogen lamps during the night, when the halogen lamps were used to heat the drying-air-assisted photovoltaic cells. During the drying period, the drying air temperature, relative humidity, air flow rates, solar radiation, and loss of mass were measured in the solar dryer. Then, the measured data were used for energy analysis.     

DESIGN AND TESTING OF A NEW SOLAR TRAY DRYER

A novel low cost tray dryer equipped with a solar air collector, a heat storage cabinet and a solar chimney is designed and tested. The design is based on energy balances and on an hourly-averaged radiation data reduction procedure for tilted surfaces. Measurements of total solar radiation on an horizontal plane, ambient temperature and humidity, air speed, temperature and relative humidity inside the dryer as well as solids moisture loss-in-weight data are employed as a means to study the performance of the dryer. First, detailed diagnostic experiments are carried out with no drying material on the trays. Next, a number of experiments is conducted using a controlled reference material whose reproducible dehydration pattern allows comparisons among runs. Drying is also tested during night operation and under adverse weather conditions. For all the employed conditions, the material gets completely dehydrated at a satisfactory rate and with an encouraging system's efficiency.     

Drying Behavior of Carrots Dried in a Spout–Fluidized Bed Dryer

The effect of water blanching treatment and the inlet air temperature on drying kinetics as well as the quality attributes of carrot cubes dried in a spout–fluidized bed dryer at 60, 70, 80, and 90°C were analyzed. The material shrinkage and the rehydration potential were calculated to assess the changes in quality of dried carrots. It was found that the value of the air velocity during the drying of carrot cubes in a spout–fluidized bed dryer should be related to the moisture content of the carrot particles. A high value of air velocity at the beginning of the drying cycle and a lower value for the later stages were also required. The linear equation was correlated to the data of shrinkage of raw and blanched carrots. Blanching significantly influenced the coefficients in the shrinkage model derived for drying of carrot cubes in a spout–fluidized bed dryer, while drying temperature did not influence the shrinkage of carrot particles. The intensity of heat and mass transfer during spout–fluidized drying of carrot cubes was dependent on the drying temperature. A correlation was developed to calculate the values of effective moisture diffusivity of dried carrot cubes as a function of the moisture content and temperature of the material. It was observed that for any given time of rehydration, both the moisture content and the rehydration ratio calculated for samples dried at 60°C were higher than for samples dried at temperatures of 60, 70, 80, and 90°C.     

DESIGN, EXPERIMENTAL AND ECONOMIC EVALUATION OF A COMMERCIAL-TYPE SOLAR DRYER FOR PRODUCTION OF HIGH-QUALITY HAY

Design features, development, experimental functional performance and economic evaluation of an energy efficient solar energy dryer for commercial production of high-quality hay and processed forage products are presented. The solar hay dryer consists of an improved solar collector with selective coated aluminum absorber plate and spaced fins, and a drying shed connected to the collector by an insulated duct and having a perforated metal grate floor, swing-away plywood frames and polyethylene curtains for effectively sealing the hay stack, and a crawl space below the floor where a 3-hp in-line centrifugal fan is housed for air circulation by suction. In late August and in early September, 1996, 160 small rectangular bales of alfalfa hay with about 25% bromegrass were successfully dried from 33% initial moisture content to 13%, and from 25% to 11% moisture in 4 and 3 days, respectively, under average weather conditions in Saskatoon, Saskatchewan, Canada. With about 18 m³/min per tonne airflow, 10-15 °C temperature rise above ambit was obtained during peak bright sunshine hours. Relatively high daily average collector Effciency of 76%, high drying effectiveness, drying uniformity, uniform air distribution and tight sealing of the stack were achieved which resulted in an attractive green color of hay, no mold growth on hay, and an overall system drying efficiency of about 79%. Compared to a conventional natural gas drying system or field-drying method, the payback period on extra investment costs recovered through drying cost savings of $3/ t to $6/ t or through over two times higher prices for high-quality hay produced by the solar drying system may be just one or two years, respectively.     

Scientific Principles of Drying Technique (in Russian)B.S. Sazhin and V.B. Sazhin Nauka,Moscow, 1997, 448 pages

ABSTRACT

A novel low cost tray dryer equipped with a solar air collector, a heat storage cabinet and a solar chimney is designed and tested. The design is based on energy balances and on an hourly-averaged radiation data reduction procedure for tilted surfaces. Measurements of total solar radiation on an horizontal plane, ambient temperature and humidity, air speed, temperature and relative humidity inside the dryer as well as solids moisture loss-in-weight data are employed as a means to study the performance of the dryer. First, detailed diagnostic experiments are carried out with no drying material on the trays. Next, a number of experiments is conducted using a controlled reference material whose reproducible dehydration pattern allows comparisons among runs. Drying is also tested during night operation and under adverse weather conditions. For all the employed conditions, the material gets completely dehydrated at a satisfactory rate and with an encouraging system's efficiency.     

Effect of Fluidized Bed Drying Temperature on Various Quality Attributes of Paddy

Abstract

As reported by many researchers, it was found that fluidized bed paddy drying using high drying air temperatures of over 100°C affected the head rice yield and whiteness of dried rice. However, only a few studies on fluidized bed paddy drying with drying air temperatures below 100°C were so far reported. The main objective of this work was therefore to study the effect of fluidized bed drying air temperature on various quality parameters of Suphanburi 1 and Pathumthani 1 Indica rice. Paddy was dried from the initial moisture contents of 25.0, 28.8, and 32.5% dry basis to 22.5 ± 1.2% dry basis using inlet drying air temperatures between 40 and 150°C at 10°C/step. After fluidized bed drying, paddy was tempered and followed by ambient air aeration until its final moisture content was reduced to 16.3 ± 0.5% dry basis. The results showed that the head rice yield of Suphanburi 1 was significantly related to the inlet drying temperature and initial moisture content whilst there was no significant relationship between the head rice yield, drying temperature and initial moisture content for Pathumthani 1. The whiteness of the two rice varieties was slightly decreased with increase in drying air temperature and initial moisture content. It was also found that the hardness of both cooked rice varieties exhibited insignificant difference (p < 0.05) comparing to rewetted rice, which was gently dried by ambient air aeration in thin layer. The thermal analysis by DSC also showed that partial gelatinization occurred during drying at higher temperatures. Using inlet drying air temperatures in the range of 40–150°C therefore did not affected the quality of cooked rice and paddy. The milling quality of paddy was also well maintained.