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1.
《Drying Technology》2008,26(5):530-536
This article explores the potential of high-frequency heating combined with convective hot and moist air to dry softwood boards as fast as possible while maintaining a reasonable product quality. High-frequency drying experiments were performed in a multipurpose laboratory prototype. This device and the data logging equipment are briefly described in this article. The results obtained at different HF powers on Abies grandis board are presented and discussed. Our results prove that it is possible to dry a 50-mm-thick board from 150 to 5% in about 10 h while maintaining a good final quality by using air flow at 90°C for both dry-bulb and dew-point temperatures and an average HF power of 77 kW·m-3.  相似文献   

2.
The objectives of this research were to investigate empirical and diffusion models for thin-layer crumb rubber drying for producing STR20 rubber using hot air temperatures of 110–130°C and to study the effect of drying parameters such as inlet drying temperature, volumetric flow rate, and initial moisture content on the quality of dried rubber. Finally, a mathematical drying model for predicting the drying kinetics of crumb rubber was developed using inlet air flow rates of 300–600 m3/min-m3 of crumb rubber (equivalent to 1.8–5.0 m/s) with the crumb rubber thickness fixed at 0.25 m. The average initial moisture content of samples was in the ranges of 40 and 50% dry basis while the desired final moisture content was below 5% dry basis. The results showed that the drying equation of crumb rubber was highly related to the inlet air temperature, while the drying constant value was not proportional to the initial moisture content. Consequently, the experimental data were formulated using nine empirical models and the analytical solution of moisture ratio equation was developed by Fick's law of diffusion. The result showed that the simulated data best fitted the logarithmic model and was in reasonable agreement to the experimental data. The effective diffusion coefficient of crumb rubber was in the range of 1.0 × 10?9 to 2.15 × 10?5 m2/s corresponding to drying temperatures between 40 and 150°C, respectively. The effects of air recirculation, inlet drying temperature, initial moisture contents, air flow rate, and drying strategies on specific energy consumption and quality of samples were reported. The experiments were conducted using two different drying strategies as follows: one-stage and two-stage drying conditions. The results showed that initial moisture content and air flow rates significantly affected the specific energy consumption and quality of rubber, while the volumetric air flow rate acted as dominant effect to the specific energy consumption. The simulated results concluded that the percentage of recycled air between 90 and 95% provided the lowest specific energy consumption as compared to the others.  相似文献   

3.
This study aimed to develop a suitable drying model for microwave vibro-fluidized bed drying in a single-mode applicator (MVFB-SMA drying) of cooked rice with and without prefreezing treatment and to investigate the effects of prefreezing treatment and drying temperature (110–185°C) on quality of dried cooked rice. During the process of drying cooked rice from 60 to 10% (wet basis), results indicated that drying rate increased, whereas drying time decreased with prefreezing treatment and increased drying temperature. The drying rate and drying time of unfrozen and frozen cooked rice ranged from 0.196 to 0.497 g water/g dry matter/min and 0.228 to 0.554 g water/g dry matter/min; and from 7 to 2.5 min and 5.5 to 2 min, respectively. A new model was proposed in this study (MR = exp(?k t n ) + bt + c) to compare with 11 commonly used drying models. The new model describes the MVFB-SMA drying data most satisfactorily. The values of effective diffusivity were between 1.70 × 10?7 and 5.72 × 10?7 m2/s for the unfrozen sample and between 1.99 × 10?7 and 5.86 × 10?7 m2/s for the frozen sample. Their activation energy values were 23.66 and 21.19 kJ/mol, respectively. Prefreezing treatment provided a whiter product with a less uniform porous structure and higher bulk density. Slower ability to rehydrate was also observed for the frozen cooked rice dried at 160 and 185°C. An increase in drying temperature resulted in changes in whiteness, microstructure, bulk density, and rehydration capability. No prefreezing treatment and drying at 160°C seemed to be the optimal process condition for cooked rice, ensuring whiteness, a porous structure, low bulk density, and high rehydration capability.  相似文献   

4.
Ilknur Alibas 《Drying Technology》2013,31(11):1266-1273
Collard leaves (Brassica oleracea L. var. acephala) with an initial moisture content of 6.65 on percentage dry basis (%db) were dried by three different drying methods: microwave, air, and vacuum. Samples of fresh leaves, 25 g each, were dried until their moisture was down to 0.1 on a dry basis. The following drying levels were used in each of the drying processes: 350, 500, 650, 750, 850, and 1000 W for microwave drying; 50, 75, 100, 125, 150, and 175°C for air drying; and 0.4, 50, and 100 mmHg at 50 and 75°C for vacuum drying, respectively. Drying times ranged between 2.5 to 7.5 min, 8 to 210 min, and 35 to 195 min for microwave, air, and vacuum drying, respectively. The data obtained compared well with a thin-layer drying model. Microwave drying at 750 W provided optimal results with respect to drying time, color, and ascorbic acid content (vitamin C).  相似文献   

5.
《Drying Technology》2013,31(7):1731-1754
Abstract

As reported by many researchers, it was found that fluidized bed paddy drying using high drying air temperatures of over 100°C affected the head rice yield and whiteness of dried rice. However, only a few studies on fluidized bed paddy drying with drying air temperatures below 100°C were so far reported. The main objective of this work was therefore to study the effect of fluidized bed drying air temperature on various quality parameters of Suphanburi 1 and Pathumthani 1 Indica rice. Paddy was dried from the initial moisture contents of 25.0, 28.8, and 32.5% dry basis to 22.5 ± 1.2% dry basis using inlet drying air temperatures between 40 and 150°C at 10°C/step. After fluidized bed drying, paddy was tempered and followed by ambient air aeration until its final moisture content was reduced to 16.3 ± 0.5% dry basis. The results showed that the head rice yield of Suphanburi 1 was significantly related to the inlet drying temperature and initial moisture content whilst there was no significant relationship between the head rice yield, drying temperature and initial moisture content for Pathumthani 1. The whiteness of the two rice varieties was slightly decreased with increase in drying air temperature and initial moisture content. It was also found that the hardness of both cooked rice varieties exhibited insignificant difference (p < 0.05) comparing to rewetted rice, which was gently dried by ambient air aeration in thin layer. The thermal analysis by DSC also showed that partial gelatinization occurred during drying at higher temperatures. Using inlet drying air temperatures in the range of 40–150°C therefore did not affected the quality of cooked rice and paddy. The milling quality of paddy was also well maintained.  相似文献   

6.
The influence of pulsed electric field (PEF) and subsequent centrifugal osmotic dehydration (OD) on the convective drying behavior of carrot is investigated. The PEF was carried out at an intensity of E = 0.60 kV/cm and a treatment duration of t PEF  = 50 ms. The following centrifugal OD was performed in a sucrose solution of 65% (w/w) at 40°C for 0, 1, 2, or 4 h under 2400 × g. The drying was performed after the centrifugal OD for temperatures 40–60°C and at constant air rate (6 m3/h).

With the increase of OD duration the air drying time is reduced spectacularly. The dimensionless moisture ratio Xr = 0.1 is reached for PEF-untreated carrots after 370 min of air drying at 60°C in absence of centrifugal OD against 90 min of air drying after the 240 min of centrifugal OD. The PEF treatment reduces additionally the air drying time. The total time of dehydration operations can be shortened when OD time is optimized. For instance, the minimal time required to dehydrate untreated carrots until Xr = 0.1 is 260 min (120 min of OD at 40°C and 140 min of drying at 60°C). It is reduced to 230 min with PEF-treated carrots.

The moisture effective diffusivity D eff is calculated for the convective air drying based on Fick's law. The centrifugal OD pretreatment increases drastically the value of D eff . For instance, 4 h of centrifugal OD permitted increasing the value of D eff from 0.93 · 10?9 to 3.85 · 10?9 m2/s for untreated carrots and from 1.17 · 10?9 to 5.10 · 10?9 m2/s for PEF-treated carrots.  相似文献   

7.
Analyzing the attrition of Victorian brown coal during air and steam fluidized bed drying, the change in particle size distribution over a range of initial moisture contents (60% to 0%) and residence times (0 to 60 minutes) was determined. Dried at a temperature of 130°C with a fluidization velocity 0.55 m/s and an initial particle size of 0.5–1.2 mm, both fluidization mediums show a shift in the particle size distribution between three and four minutes of fluidization, with a decrease in mean particle size from 665 µm to around 560 µm. Using differential scanning calorimetry (DSC), the change in particle size has been attributed to the transition between bulk and non-freezable water (approximately 55% moisture loss) and can be linked to the removal of adhesion water, but not to fluidization effects. This is proved through the comparison of air fluidized bed drying, steam fluidized bed drying, and fixed bed drying—the fixed bed drying is being used to determine the particle size distribution as a function of drying. The results show the three drying methods produce similar particle size distributions, indicating that both fluidization and fluidization medium have no impact upon the particle size distribution at short residence times around ten minutes. The cumulative particle size distribution for air and steam fluidized bed dried coal has been modeled using the equation Pd = A2 + (A1 ? A2)/(1 + (d/x0)p), with the resultant equations predicting the effects of moisture content on the particle size distribution. Analyzing the effect of longer residence times of 30 and 60 minutes, the particle size distribution for steam fluidized bed dried coal remains the same, while air fluidized bed dried coal has a greater proportion of smaller particles.  相似文献   

8.
This article presents experimental results and analysis of four drying methods, viz. hot air drying (AD), hot air-assisted radio frequency drying (ARFD), infrared drying (IRD), and microwave-assisted hot air drying (MAD), on color, microstructure, density, rehydration capacity, and texture after rehydration of stem lettuce slices (Lactuca sativa L.). The drying time required for these drying protocols was also compared. These four drying tests were conducted at fixed air temperature (60°C) and velocity (1 m/s), as well as identical sample load (300 g), bed depth (20 mm), and the power level for ARFD, IRD, and MAD, which was fixed at 4 W/g. The results showed that the drying time required for stem lettuce slices using ARFD was the shortest (120 min), followed by MAD (140 min) and IRD (180 min); AD required the longest time (360 min). Notably, ARFD yielded uniform drying and the quality of the dried samples using ARFD was also the best among these four drying methods.  相似文献   

9.
S. Deepika 《Drying Technology》2018,36(14):1719-1737
The different pretreatments were given to lemon slices to inactivate pectinesterase and peroxidase enzymes and to dry the product rapidly using infrared–microwave hot air combination. Osmotic pretreatment followed by 1-min steam blanching was found to reduce moisture in the product, increase solid content, and inactivate enzymes in lemon slices while maintaining negligible dry matter and juice sac loss. The infrared hot air was found effective in partial drying of pretreated lemon slices up to 1 hour without entering in drastic falling-rate period. Therefore, after 1?h microwave hot air was used to complete the drying process. The optimum infrared drying condition was found at 3000?W/m2 radiation intensity, 90°C air temperature, 100?mm distance between lamp and product, and 1.5?m?s?1 air velocity. In microwave finish drying, the power density of 0.30?W?g?1, 89.9°C air temperature, and 0.5?m?s?1 air velocity were found to result in the best product. The hybridization of osmotic–steam blanching and the two drying methods overcame the problems of browning, extended falling-rate periods, improper power distribution, and quality deterioration. Also, the higher values of moisture diffusivities were observed during hybrid drying.  相似文献   

10.
Air jet impingement combined with infrared drying (IMIRD) was developed as an alternative processing method to produce health-friendly potato chips in place of conventional deep-fat frying. This article investigates the effects of IMIRD compared to air jet impingement drying alone (IMD) and conventional convective drying (CCVD) on potato being processed as potato chips in term of drying characteristics, quality attributes (shrinkage, color, and hardness), and specific energy consumption (SEC) of the dryer. The experiments were carried out at three different air velocities (5, 10, 15 m/s) and infrared intensities (0.16, 0.27, and 0.33 W/cm2) at a fixed air temperature of 85°C. The experimental results show that the drying air velocity and infrared intensity had a significant effect on the moisture removal from potato slices. IMIRD, compared to IMD and CCVD, provided a higher drying rate, less shrinkage, lower hardness, and less color deterioration. An increase in air velocity at each infrared intensity caused a decrease in the total SEC value.  相似文献   

11.
Pulsed electric field (PEF) pretreatment can increase the drying rate of produce, but preserving product quality while minimizing energy consumption and maintaining food quality is a significant challenge. The goal of this study was to determine optimal PEF parameters for pretreatment of Raphanus sativus (radish) prior to the drying process. The effects of pulse intensity, treatment time, and pulse number on the drying rate, vitamin C (Vc) content, and ascorbic acid oxidase activity of R. sativus were characterized. Optimal PEF pulse parameter values were determined through quadratic orthogonal regression tests followed by multi-objective nonlinear optimization. The optimal PEF pulse parameters for pretreatment of R. sativus were: pulse intensity, 1446 V · cm?1; reaction time, 28 μs; and pulse number, 87. This study provides reference values to guide application of PEF pretreatment in R. sativus processing.  相似文献   

12.
The effects of four operating parameters involved in the spray-drying process, including air inlet temperature (120–150°C), air flow rate (3.5–5.0 m3/h), feed flow rate (2–10 mL/min), and aspirator rate (50–70 m3/h), to produce black raspberry juice powders with the highest retention rate of healthy functional components were optimized using a response surface design. Second-order polynomial models with high R 2 (0.955–0.972) values were developed using multiple linear regression analysis. Results showed that the most significant (p < 0.05) process conditions that affected the antioxidant activity and cyanidin-3-O-glucoside content (C3GLU) of powders respectively were the quadratic effects of air inlet temperature and air flow rate and quadratic terms of air and feed flow rates. Laser diffraction particle size analysis and scanning electron microscopy were used to relate the microstructure and quality features. The lowest EC50 (0.0060 mL juice/g 1,1-diphenyl-2-picrylhydrazyl [DPPH]) and the highest C3GLU (4.721 mg/100 mL) values were achieved at an inlet temperature of 120.0°C, air flow rate of 4.20 m3/h, feed flow rate of 8.65 mL/min, and aspirator rate of 55.87 m3/h.  相似文献   

13.
M. Zielinska 《Drying Technology》2016,34(10):1147-1161
The objective of this study was to dry–wet distillers grains and centrifuged solubles and to examine the effect of two different drying media, superheated steam and hot air, at different drying temperatures (110, 130, and 160°C), moisture contents (5–30% wb), and percentages of solubles’ presence (0 or 100%) on some thermophysical properties of laboratory-prepared corn/wheat dried distillers co-products, including geometric mean diameter (dg), particle density (ρp), bulk density (ρb), bulk porosity (?b), specific heat (C), effective thermal diffusivity (αeff), and bulk thermal conductivity (λb). The values of dg of corn/wheat dried distillers co-products ranged from 0.358 ± 0.001 to 0.449 ± 0.001 mm. Experimental values of ρp, ρb, and ?b varied from 1171 ± 6 to 1269 ± 3 kg m?3, from 359 ± 7 to 605 ± 5 kg m?3, and from 0.54 ± 0.01 to 0.71 ± 0.01 kg m?3, respectively. The values of αeff were between 0.58 × 10?7 and 0.93 × 10?7 m2 s?1. The calculated values of C ranged from 1887 ± 11 to 2599 ± 19 J kg?1 K?1, and the values of λb of corn/wheat dried distillers co-products ranged from 0.06 ± 0.01 to 0.09 ± 0.01 W m?1 K?1. Multiple linear regression prediction models were developed to predict the changes in dg, ρp, ρb, ?b, C, αeff, and λb of laboratory-prepared corn/wheat dried distillers co-products with different operational factors.  相似文献   

14.
The aims of this study were to: (1) evaluate the effect of each stage of HACD + MWVD on the drying kinetics and quality parameters of blueberries, including color, overall appearance, mechanical and physical attributes, and rehydration potential; (2) select proper combination order and conversion point of HACD + MWVD to minimize physicochemical changes and maintain high quality of blueberries. The results were compared with HACD and MWVD alone. A linear equation produced a good fit to data describing the drying kinetics of the constant or first falling rate period, whereas the Henderson and Pabis model was a good fit for the dataset describing the second falling rate period. The color changes induced in berries by HACD + MWVD were limited (ΔE* ranged from 3.08 ± 2.25 to 3.65 ± 2.28) in comparison with HACD (ΔE* ranged from 7.90 ± 2.29 to 8.21 ± 1.77). HACD + MWVD contributed to the achievement of significantly lower values of hardness, chewiness, and gumminess in blueberries, compared to HACD. Multi-stage HACD + MWVD with hot air predrying at 80°C until the achievement of the moisture content of 1.95 ± 0.05 kg · kg?1 db caused the lowest shrinkage of blueberries. Blueberries dried by multi-stage HACD +MWVD with hot air predrying at 80°C until the achievement of moisture content of 1.95 ± 0.05 kg · kg?1 db were characterized by the highest rehydration potential, in terms of moisture content, rehydration ratio, and water gain; i.e., 4.15 ± 0.02 kg · kg?1 db, 4.02 ± 0.05 g · g?1 db, 4.07 ± 0.01 g · g?1 db, respectively.  相似文献   

15.
İlhan Ceylan 《Drying Technology》2013,31(12):1469-1476
In this research, poplar and pine timbers have been dried in heat pump dryer functioning on the basis of 24-h operation. The change in weight in all of the timbers was followed in the drying chamber and drying stopped when the desired weight was achieved. Initial moisture content of the poplar timbers was 1.28 kg water/kg dry matter, and the moisture content was reduced to 0.15 kg water/kg dry matter moisture content in 70 h; the moisture content of the pine timbers, which was 0.60 kg water/kg dry matter, was reduced to the same amount in 50 h. Drying air temperature, relative humidity, and stack weight were measured and collected during drying and saved on a computer and analyzed afterwards. The moisture ratios were analyzed with Statgraphic computer program by using semitheoretical models and empirical values. Correlation and standard error of estimation (SEE) and R 2 values were achieved.  相似文献   

16.
Eight trials were conducted for drying mackerel by a solar biomass hybrid cabinet dryer (S-BHCD) and open sun drying (OSD) at air temperatures of 32.39–57.69°C, relative humidity 23.9–85.8%, and air flow rate of 0.20–0.60 m/s. The solar radiation ranged between 287 and 898 W/m2 during the time of experimentation. At nighttime, drying was carried out by combusting biomass. The initial moisture content of the processed mackerel was 72.50±0.44% (w.b.) and was reduced to the final moisture content of 16.67±0.52% (w.b.) in S-BHCD and 16.92±0.54% (w.b.) in OSD. Eleven drying models were used and the coefficients of determination (R 2) and constants were evaluated by nonlinear regression to estimate the drying curves of dried mackerels. The Midilli model was found to more satisfactorily describe the drying process of mackerel in S-BHCD with R 2 of 0.9999, χ2 of 0.0000374, and RMSE of 0.0057. In the OSD, a two-term drying model satisfactorily described the drying process with R 2 of 0.9996, χ2 of 0.0000519, and RMSE of 0.0072. The variation of Free Fatty acid (FFA), Peroxide value (PV), Thiobarbituric acid (TBA), Total volatile bases nitrogen (TVB-N), Trimethylamine nitrogen (TMA-N), and histamine contents of dried mackerel by using S-BHCD showed very high corresponding coefficients of determination, where all R 2 were greater than 0.90, except TBA value. Bacterial count and mold growth were decreased significantly (P < 0.05). There was no discoloration of the product during 4 months of storage. Contour plots of S-BHCD and OSD dried mackerel also showed that for all sensory attributes examined, panelists preferred fish dried with S-BHCD. The organoleptic analysis showed that the S-BHCD drying methods have a highly significant effect (P < 0.01) on texture and overall acceptability. Biochemical, microbial analysis, and sensory evaluation showed that the product was in prime acceptable form for 4 months of storage at ambient temperature.  相似文献   

17.
Abstract

A conveyor-belt dryer for picrite has been modeled mathematically in this work. The necessary parameters for the system of equations were obtained from regression analysis of thin-layer drying data. The convective drying experiments were carried out at temperatures of 40, 60, 80, and 100°C and air velocities of 0.5 and 1.5 m/sec. To analyze the drying behavior, the drying curves were fitted to different semi-theoretical drying kinetics models such as those of Lewis, Page, Henderson and Pabis, Wang and Singh, and the decay models. The decay function (for second order reactions) gives better results and describes the thin layer drying curves quite well. The effective diffusivity was also determined from the integrated Fick's second law equation and correlated with temperature using an Arrhenius-type model. External heat and mass transfer coefficients were refitted to the empirical correlation using dimensionless numbers (J h , J D  = m · Re n ) and their new coefficients were optimized as a function of temperature. The internal mass transfer coefficient was also correlated as a function of moisture content, air temperature, and velocity.  相似文献   

18.
High energy consumption during freeze drying (FD) is a major concern that limits its application on common food product manufacturing. In this research, fresh duck egg white protein (FDEWP) powder and desalted duck egg white protein (DDEWP) powder were obtained by a combined two-stage tandem drying technologies (FD and microwave–vacuum drying [MVD]) in order to reduce energy consumption while maintaining good product quality. The results showed that the drying time for the FDEWP and DDEWP powders was significantly decreased by FD + MVD compared to those obtained by the FD-only process. The FDEWP powders dried by FD + MVD had a better color (higher L* and lower b*), lower apparent density, and lower foaming stability but higher emulsifying index than those dried by FD only. The DDEWP powder dried by FD + MVD had a product quality similar to that of FDEWP powder, suggesting that the DDEWP powder could be widely used as a food ingredient.  相似文献   

19.
This article is concerned with the energy and exergy analyses of the continuous-convection drying of potato slices. The first and second laws of thermodynamics were used to calculate the energy and exergy. A semi-industrial continuous-band dryer has been designed and used for drying experiments. The equipment has a drying chamber of 2 m length and the inlet air used for drying is heated by gas power. The experiments were conducted on potato slices with thickness of 5 mm at three different air temperatures of 50, 60 and 70°C, drying air mass flow rates of 0.61, 1.22, and 1.83 kg/s and feeding rates of 2.31 × 10?4, 2.78 × 10?4, and 3.48 × 10?4 kg/s. The energy utilization and energy utilization ratio were found to vary between 3.75 and 24.04 kJ/s and 0.1513 and 0.3700, respectively. These values show that only a small proportion of the supplied energy by the heater was used for drying. The exergy loss and exergy efficiency were found to be in the range of 0.5987 to 13.71 kJ/s and 0.5713 to 0.9405, respectively, indicating that the drying process was thermodynamically inefficient and much energy was vented in the exhaust air. In addition, the results showed that the feeding rate and the temperature and flow rate of the drying air had an important effect on energy and exergy use. This knowledge will provide insights into the optimization of a continuous dryer and the operating parameters that causes reduction of energy consumption and losses in continuous drying.  相似文献   

20.
The aim of the work was to develop an optimized routine for apple drying. The interaction of the drying parameters air temperature (35–85°C), dew point temperature (5–30°C), and air velocity (2.0–4.8 m/s) with drying time, color changes, and shrinkage was determined. Non-invasive online measurement techniques in the form of artificial vision systems in visible and infrared spectrum were developed and applied to guarantee an uninterrupted process. Quantification methods for the determination of color and shape changes of apple slices were established based on the images taken.

Results show that digital images are a feasible alternative for the monitoring of the relative changes in L* (R2 = 0.92, p < 0.001), a* (R2 = 0.96, p < 0.001), and b* (R2 = 0.96, p < 0.001) during the drying of apples. It was observed that the color parameters as a function of moisture content follow a third-order development while shrinkage was linear (p < 0.001). The developed models for drying time tdr (R2 = 0.99, p < 0.001), Total Color Difference ΔE (R2 = 0.95, p < 0.001), and shrinkage S (R2 = 0.68, p < 0.05) illustrate high interdependencies of the factors involved for the quality criteria studied. Throughout the parameter space investigated, increasing air velocity was shown to have a positive effect on the quality criteria investigated.  相似文献   

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