INDIRECT THERMAL DRYING OF LIGNITE: DESIGN ASPECTS OF A ROTARY DRYER

An investigation of the thermal drying of lignite has been carried out, by using an indirect heat pilot rotary drum. The process aims at the production of dry lignite and clean steam as part of a gasification procedure. Both flighted and bare drum modes have been employed. Temperature profiles along the dryer length, the amount of evaporation (moisture conversion) and the solids residence time distribution (RTD) were measured. A non-isothermal model was tested under three different regimes of solids flow. Model integration, by taking account of experimental amount of evaporation at dryer exit and temperature profiles along the dryer length, has been utilized in the validation of drying kinetics and heat transfer correlations. Model predictions compare satisfactorily with the operating data of an indirect heat industrial lignite dryer. Overall heat transfer coefficients of the pilot rotary dryer were found to agree well with those reported for direct heat dryers.     

AN RTD STUDY FOR THE FLOW OF LIGNITE PARTICLES THROUGH A PILOT ROTARY DRYER PART I; BARE DRUM CASE

ABSTRACT

In Part I of the present work a pilot rotating cylindrical drum, without an internal lifting flight system (bare) has been employed for the study of lignite motion through it, at ambient temperature. Tracer pulse stimulus - response experiments have been carried out io deduce residence time distribution ( RTD) data and relate them to the operating conditions ( slope, speed of revolution, etc.). Mean residence time, space-time and solids hold-up have been correlated with the drum operating conditions. Experimental data of mean axial velocity of solids have been compared with theoretical predictions and found to deviate within a ± 15% margin. A size segregation of particles during their motion through the kiln under a variety of operating conditions has been confirmed and quantified. An average maximum divergence of 20% between the residence time of the smallest and that of the largest nominal particle sizes has been assessed.     

AN RTD STUDY FOR THE FLOW OF LIGNITE PARTICLES THROUGH A PILOT ROTARY DRYER PART II: FLIGHTED DRUM CASE

ABSTRACT

In Part II of this work a flighted pilot rotating cylindrical drum, intended to be used as either a dryer or calciner ( kiln) has been used to investigate the flow, through it, of pulverized moist lignite. Tracer pulse input - response experiments have been performed. Residence Time Distribution ( RT) data have been deduced for three types of flight geometry, namely: Rectangular ( RA) Equal Angular Distribution ( E.A.D.) and Equal Horizontal Distribution ( E.H.D) For each flight shape, mean residence time t¯ has been correlated with drum operating conditions. The sequence ? t¯ _EAD t¯ _EAD has been validated. A comparison between the residence time predictions for the flighted and the bare drum has indicated that t for the former may be higher by up to 3.5 times than that for the latter. Exceptionally high solids hold-up values ( Z= 0.13? 0.42) have been observed and compared to theoretical predictions. Particle size segregation during lignite flow through the flighted drum was not confirmed.     

SIMULATION OF FORESTRY BIOMASS DRYING IN A ROTARY DRYER

ABSTRACT

Drying of forestry biomass in a rotary dryer has been performed. The raw material used was Erica Arborea belonging to the ever-green, broad leaves ecosystem which covers Central Greece and other Mediterranean countries. The study was part of a project concerning a Greek biomass pyrolysis demonstration plant where drying of biomass is very important in the contribution to the global energy balance and product yields of pyrolysis.

The study includes two parts. First, the experimental part concerns the influence of air flowrate, temperature, rotation speed and inclination of a laboratory rotary dryer to biomass residence time and biomass outlet moisture content. The second part concerns the development of a mathematical model for biomass drying in a rotary dryer. Experimental measurements in a rotary dryer were compared to the data from the model, in order to check the validity of the model.     

DESIGN AND TESTING OF A COMBINED CONDUCTION-CONVECTION ROTARY PADDY DRYER

ABSTRACT

A rotary drum dryer prototype was designed, fabricated and tested to combine convection drying with conduction heating of paddy to increase moisture reduction rates. Ambient air forced inside the drum counter-flow to the direction of the cascading grains brought about “dryeration” of the hot grains, resulting in cooler grain output and increased moisture reduction rates. Its partial drying capacity doubled that of the benchmark pre-dryer at 5?rpm drum speed and quadrupled at 7?rpm, requiring only a single-pass operation. Tests using freshly harvested and re-wetted paddy showed that partial drying capacity, final moisture content and moisture reduction rate were all significantly affected by counter-flow air velocity, Its overall thermal efficiency was also 50% higher.     

DRYING OF POWDERY MATERIALS IN A PULSED FLUID BED DRYER

ABSTRACT

Drying of recycled polypropylene powder was studied experimentally in a laboratory pulsed fluid bed dryer (PFB) with relocated air stream. It was proved that fluidization of fine particles having a large specific surface area and a broad size distribution is technically feasible when using the composite supporting grid. Drying and hydrodynamic characteristics for a pulsed fluid bed of fine particles are found to be similar to the ones for coarse particles. Equations for minimum pulsed fluidization velocity, pressure drop, and surface and volumetric heat transfer coefficients are given.     

MATHEMATICAL MODELLING OF INDIRECT CONTACT ROTARY DRTHRS

ABSTRACT

Two different approaches were used to predict the solid moisture content and solid temperature profiles along a continuous indirect contact rotary dryer heated with steam tubes. One of these uses heat and mass balances applied to the solid phase in a differential element of dryer length. Here the heat flux is computed through an overall heat transfer coefficient assumed constant. The other model is based on a previous work that calculates the heat transfer coefficient as a function of the time the solid particles are in contact with the heating surface. The advantage in using this second model lies in the fact that the calculated heat transfer coefficient can take into account the effects of the operational conditions. If this coefficient has a strong dependence on these conditions, then it would be inappropriate to use a fixed value. Although both approaches can predict the solid moisture content and temperature profiles along the dryer differences were detected.     

ADSORPTION DRYING OF CORN IN ZEOLITE GRANULES USING A ROTARY DRUM

ABSTRACT

This study was conducted to evaluate the potential of a natural zeolite (chabazite) as the particulate medium for grain drying. The granular zeolite was heated in an electric oven and mixed with grain corn. Drying experiments were conducted in a rotary batch dryer equipped with a computer and a data acquisition and control unit simulating an adiabatic process. Five initial medium temperatures (140, 160, 180, 200, and 220 °C) were used. Drying curves for grain corn and the values of effective diffusivity are reported. The amount of moisture removed and     

DRYING OF PULP AND PAPER SLUDGE IN A PULSED FLUID BED DRYER

ABSTRACT

Hydrodynamics and drying kinetics for the pulp and paper primary sludge dried in a pulsed fluid bed dryer with relocated air stream are presented. Batch experiments have indicated that drying of disintegrated sludge to the required 12% moisture content takes place during the first drying period at practically constant material temperature close to the wet bulb temperature with respect to the inlet air conditions. Equations were developed for pressure drop, minimum pulsed-fluidization velocity, dynamic bed height, and volumetric mass transfer coefficient. Continuous experiments under drying conditions determined from the average residence time concept have confirmed that transportation of disintegrated sludge along the dryer follows the plug flow model.

     

DRYING OF PULP AND PAPER SLUDGE IN A PULSED FLUID BED DRYER

Hydrodynamics and drying kinetics for the pulp and paper primary sludge dried in a pulsed fluid bed dryer with relocated air stream are presented. Batch experiments have indicated that drying of disintegrated sludge to the required 12% moisture content takes place during the first drying period at practically constant material temperature close to the wet bulb temperature with respect to the inlet air conditions. Equations were developed for pressure drop, minimum pulsed-fluidization velocity, dynamic bed height, and volumetric mass transfer coefficient. Continuous experiments under drying conditions determined from the average residence time concept have confirmed that transportation of disintegrated sludge along the dryer follows the plug flow model.     

HEAT,MOMENTUM, AND MASS TRANSFER MEASUREMENTS IN INDIRECT AGITATED SLUDGE DRYER

ABSTRACT

Whereas indirect agitated drying has been extensively studied for granular materials, little is known in the case of pasty products. We describe an experimental set up specially designed for the investigation of drying kinetics, of heat transfer coefficient evolution, and of the mechanical torque necessary for stirring. This device was applied to municipal sewage sludge. Preliminary experiments were performed to investigate the influence of ageing of sludge on the drying kinetics. It appears that ageing does have no effect except for the first two days. The influences of the wall temperature, the stirrer speed, the dryer load and the location of the stirrer against the heated wall were studied. Three different rheological behaviors were observed during sludge drying. In particular, the sludge goes through a “glue” phase, and high levels of mechanical strain are recorded when the compact mass begins to break up. A critical stirrer speed is found within the range 40–60 rpm. To shorten the drying time, it seems better to adjust the wall temperature in accordance with the moisture content of the sludge.     

HEAT, MOMENTUM, AND MASS TRANSFER MEASUREMENTS IN INDIRECT AGITATED SLUDGE DRYER

Whereas indirect agitated drying has been extensively studied for granular materials, little is known in the case of pasty products. We describe an experimental set up specially designed for the investigation of drying kinetics, of heat transfer coefficient evolution, and of the mechanical torque necessary for stirring. This device was applied to municipal sewage sludge. Preliminary experiments were performed to investigate the influence of ageing of sludge on the drying kinetics. It appears that ageing does have no effect except for the first two days. The influences of the wall temperature, the stirrer speed, the dryer load and the location of the stirrer against the heated wall were studied. Three different rheological behaviors were observed during sludge drying. In particular, the sludge goes through a “glue” phase, and high levels of mechanical strain are recorded when the compact mass begins to break up. A critical stirrer speed is found within the range 40-60 rpm. To shorten the drying time, it seems better to adjust the wall temperature in accordance with the moisture content of the sludge.     

DIMENSIONLESS CORRELATION FOR THE HEAT TRANSFER COEFFICIENT IN A BATCH-INDIRECT ROTARY DRIER

Abstract

A batch-indirect rotary drier heated with steam was experimentally operated to obtain data of moisture content and temperature versus time for soy meal and fish meal. Operation conditions were as follow: steam pressure (1 to 4 bar), rotation speed (3.7 to 11.6 r.p.m.) and rate of vapor extraction (0.059 to 0.256 m/s).

From experimental data the effective heat transfer coefficient between the hot surface and the bed of solids was determined. These data were correlated by means of dimensional analysis as a function of the drying process variables. The equation obtained for the effective Nusselt number predicts adequately the effective heat transfer coefficient, for both substrates, in the range of the operating variables studied.     

THERMAL ANALYSIS AND DRYING KINETICS OF OLIVE BAGASSE

ABSTRACT

The slow thermal decomposition of olive bagasse at temperatures ranging from 25 to 900° C, with particular stress on the moisture evaporation phenomena, is analyzed making use of thermogravimetry, derivative ihermogravimelry and differential scanning calorimetry. The results obtained demonstrate that Thermal Analysis techniques contribute for the characterization of iniernai moisture transfer processes. “ Drying curves” obtained from Thermal Analysis experiments were compared with thin-layer drying curves of olive bagasse at relatively high temperatures. The existence of a critical moisture content, which distinguishes two types of water liaisons, was demonstrated, and its value quantified at 17-18%.     

COMBINED CONVECTIVE AND INFRARED DRYING OF A CAPILLARP POROUS BODY

Abstract

This work investigates the effect of spray drying conditions on some properties of tomato powder prepared by spray drying of tomato pulp. A pilot scale spray dryer (Buchi, B-191) with cocurrent regime and a two-fluid nozzle atomizer was employed. Sixty-four different experiments were conducted keeping constant the feed rate, the feed temperature, and the atomizer pressure, and varying the compressed air flow rate, the flow rate of drying air, and the air inlet temperature. Tomato powders were analyzed for moisture, solubility, density (bulk and packed), and hygroscopicity. Analysis of experimental data yielded correlations between powder properties and the above-mentioned variable operating conditions. Regression analysis was used to fit a full second order polynomial, reduced second order polynomials and linear models to the data of each of the properties evaluated. F values for all reduced and linear models with an R ² ≥ 0.70 were calculated to determine if the models could be used in place of full second order polynomials.     

MODELING AND OPTIMIZATION OF A DRYER

This study deals with the modeling and the search for the optimum production capacity of a tunnel-dryer of the Californian type. The model is obtained from the heat and mass transfer balances at two levels, the product (fruits) level and inside the tunnel itself. The optimum condition is given by the maximum production capacity of a plum dryer satisfying the final product quality. This choice is determined by the fact that a large amount of fruit must be dried in a short time to have a minimum of loss. Recirculation of a proportion of the exhaust air improves the dryer efficiently in terms of energy.     

DRYING OF PARTICULATE SOLIDS: DETERMINATION OF THE CHARACTERISTIC CURVE OF BROWN COAL.

ABSTRACT

Variation on the rate of drying of brown coal powder as a function of environmental and intrinsic properties has been studied in a gravimetric laboratory-scale drier.

Raw data have been treated to correlate the constant rate of drying and the equilibrium moisture content as a function of flow rate and temperature of the gas phase, particle size and surface additives. The characteristic drying curve occurs when the reduced rate of drying is plotted as a function of a dimensionless moisture potetial.     

EFFECT OF A TEMPERING PERIOD ON DRYING OF CARROT IN A VffiRO-FLUlDIZED BED

ABSTRACT

Drying of diced carrot in a vibrofluidized bed was studied experimentally for various air temperatures, bed heights and size of the cubes. Effect of a tempering period that mav be implemented into ¦ drying cycle was examined with respect to drying kinetics and energy consumption. Although two stage drying with a tempering period increases the overall drying time, it shortens the drying time in a VFB dryer thus reduces energy consumption     

SCALE-UP OF CASCADING ROTARY DRYERS

Until now most of the design methods for cascading rotary dryers have been either empirical or purely theoretical. A theoretical model is presented which simulates the operation of both cocurrent and countercurrent rotary dryers. It relies on pilot plant and bench scale tests to determine the values of parameters which describe respectively the transport of solids through the dryer and the drying rate of the feedstock. A procedure is outlined for using the model to scale up from these pilot-plant and bench-scale tests to full-scale dryers.