Impingement Drying of Paper

The complete drying history of paper dried under an array of multiple round jets of air was determined. The drying rate - paper moisture content relations, determined as a continuous function by on-line measurements for about 80 sheets, permitted examination of the following parameters: basis weight 20 to 50 g/m2, which covers the tissue to communication paper range; initial moisture content 1.5 to 3 kg water/kg fibre; nozzle to paper spacing of 5, 7.6 & 8.5 nozzle diameters: nozzle plate open area ratio from 1.4 to 3.1%; jet Reynolds number in the range of 450 to 11.100.

Three methods of quantifying the complete drying rate curves were tested. Use of the common assumption of drying rate linear with moisture content over the falling rate period gave inadequate representation. Secondly, the general method of Churchill for any transport process that has a transition between two asymptotic relations was applied for the fmt time to the drymg of paper. This approach gives     

THE INFLUENCE OF PRESSURE AND TEMPERATURE ON THE KINETICS OF VACUUM DRYING OF KETOPROFEN

ABSTRACT

This paper explores the influence of temperature and pressure on drying kinetics of 2-(3-benzoylphenil propionic acid) ketoprofen, in a vacuum dryer on laboratory scale, Experimentally determined relations between moisture content and drying rate vs time, were approximated with an exponential model. Model parameters were correlated with drying conditions (temperature, pressure) and defined by functions of their potentions.

From an energy balance of the process, a mathematical model for simulating dependence of sample temperature vs drying time, and moisture content of material, has been developed.

Simulation of the drying kinetics and sample temperature, by use of those functional dependencies shows good agreement with experimental results.     

AN EXPERIMENTAL STUDY OF THE FALLING RATE PERIOD OF SUPERHEATED STEAM IMPINGEMENT DRYING

ABSTRACT

The drying of paper under impinging jets of superheated steam and air during the falling rate period was investigated in the range of jet temperatures 150 < Tj < 450^oC and basis weights 30 < B < 150 g/m². The equilibrium moisture content of Kraft and TMP paper was measured. The adsorption energy of water on pulp fibers near the boiling point appears lower than the value extrapolated from Prahl s (1968) measurements made in air at lower temperatures. The critical moisture content was determined for superheated steam and air impingement drying. Complete drying rate - moisture content histories are presented for a series of typical conditions.     

QUANTIFICATION OF THROUGH DRYING RATE DATA

ABSTRACT

For through drying there are three distinct drying rate periods, increasing rate, constant rate and falling rate. The increasing rate period is so important that nearly half of the drying is completed in this period only. A drying rate - moisture content relationship for this period was obtained based on theoretical analysis. It was verified with experimental data. A quantitative representation of the complete drying rate curve was established using this relationship and a modified power law equation for the falling rate period drying rate - moisture content relation. It needs five parameters to quantify the through drying from wet to dry: moisture content at the end of the increasing rate period; exponent for the drying rate - moisture relationship during the increasing rate period; constant drying rate; critical moisture content and the power-law exponent for the falling rate period.     

DRYING CHARACTERISTICS OF SLOT JET REATTACHMENT NOZZLE AND COMPARISON WITH A SLOT JET NOZZLE

ABSTRACT

Slot Jet Reattachment (SJR) nozzle is an extension of the Radial Jet Reattachment (RJR) concept used to provide high heat and mass transfer while minimizing flow exerted forces on the reattachment surface. The SJR is a slot jet nozzle with a bottom plate attached to it, which is machined to direct impinging flow at different angles to the surface. The drying characteristics of the SJR nozzle with four exit angles on a paper sample were studied for three Reynolds numbers, three temperatures and two initial moisture contents. Dry air was used as the jet fluid. Correlations to predict drying rates and moisture content for the SJR nozzle as a function of exit angle, temperature, Reynolds number and drying time, for a given initial moisture content, were developed. A comparison of the drying characteristics and net forces of the slot jet and SJR nozzles was also performed under the same flow power and surface peak pressure.     

Moisture Nonuniformity in Drying Paper: Measurement and Relation to Process Parameters

Abstract

Local nonuniformity of moisture content during drying is doubly disadvantageous. Moisture nonuniformity reduces drying effectiveness, increasing drying cost or reducing drying capacity, and may decrease product quality for printing through effects such as cockling and curl. These problems can occur with the now dominant process of cylinder drying, but become much more acute with the various higher intensity drying techniques which are competing to become elements of the higher speed hybrid dryer sections of the future. For quantitative characterization of moisture nonuniformity a novel method applicable to paper being dried by various processes was developed, then demonstrated for one high intensity air convection process, through air drying. During drying, the local moisture content was determined for many 2.5 mm diameter sensing areas by very rapid scanning with a custom design 3-wavelength infrared paper moisture instrument. For local moisture nonuniformity thus determined, the coefficient of variation provides a standard basis for comparison between paper types and drying conditions. For kraft paper from 20 to 120 g/m², the effects on local moisture nonuniformity were evaluated for drying intensity and for several paper parameters—formation, grammage, and initial moisture content. The drying nonuniformity index was found to parallel both formation quality and drying intensity. An unexpected finding was that over the 20–120 g/m² range, local moisture nonuniformity passes through a maximum at 30 g/m². Sheet initial moisture content produces the largest effect, with moisture nonuniformity index being both high and very sensitive to this parameter for initial moisture content above the fibre saturation point. Another finding from these unique measurements is that, for the same 2.5 mm diameter sensing areas, there is a clear correlation between moisture nonuniformity index and local grammage.     

EFFECT OF INITIAL MOISTURE CONTENT ON THE THIN LAYER DRYING CHARACTERISTICS OF HAZELNUTS DURING ROASTING

ABSTRACT

Effect of initial moisture content on the thin layer drying characteristics of hazelnuts during roasting was described for a temperature range of 100-160°C, using several thin layer equations. The effective diffusivity varied from 2.8×10^?7 to 21.5×10^?7m²/s over the temperature and moisture range. Temperature dependence of the diffusivity coefficient was described by Arrhenius-type relationship. The activation energy for moisture diffusion was found to be 2703 kJ/kg, 2289 kJ/kg and 2030 kJ/kg for the initial moisture content of 12.3% db, 6.14% db, and 2.41% db, respectively. Two-term equation gave better predictions than Henderson and Pabis and Thompson equations, and satisfactorily described thin layer drying characteristics of hazelnut roasting. A generalised mathematical model with the linear temperature dependence for moistured, non-treated and pre-dried hazelnuts were also developed.     

Through Drying of Paper

Through drying of paper of basis weight 25 to 50 g/m² was studied through 89 experiments with 22 to 90°C air at mass flow rates from 0.125 to 1.45 kg/m²s. The complete drying rate curves are represented with five quantitative parameters:moisture contents at the end of the increasing and constant rate periods, the constant drying rate, and exponents for the increasing and falling rate period relations. The constant drying rate period disappears at higher drying intensities leaving the increasing rate period accounting for as much as 37% of the drying. The constant drying rate may be controlled by thermodynamics or by transport phenomena. The critical moisture content depends on effects from the intrinsic local nonuniformity of through drying as well as on sheet average conditions. A universal set of relations was obtained for representation of the complete drying rate curve and was verified for prediction of drying rate and drying time. Through drying rates cannot be increased significantly by providing the drying air as an impingement flow.     

Drying and Heat Transfer Characteristics for a Novel Fluidized Bed Dryer

Abstract

The use of a fluidized bed dryer with a lateral air flow and mechanical agitation to the drying of sludge from a wastewater treatment plant was investigated. Experimental curves of moisture content vs. drying time, as well as heat transfer coefficients and the size characteristics of the products, were determined at temperatures between 80°C and 110°C, a stirring rate of 55 rpm and air velocity of 0.9 m/s for 3 kg sludge batches with initial moisture contents of 0.55 and 0.65 (d.b.). Experimental drying kinetics were compared with values derived from three models based on Fick's second law, namely: the constant diffusivity model, the simplified variable diffusivity model, and the modified quasi-stationary model.     

Drying Events in Lódz,Poland

ABSTRACT

Printing and heavier grades paper are dried over steam heated cylinder dryers, a mature process which is characterized by low drying rates and lack of ability for control of moisture uniformity across the sheet. The present study examines factors relating to the applicability of through air drying for such grades of paper. This drying process yields much higher drying rates but now is restricted to high permeability, light weight products such as tissue and toweling as the cost of providing through flow across the sheet is the key economic factor in this technique. With over 400 through drying experiments the parameters characterizing the drying rate curves were determined for 10 quite different types of uncalendered paper produced on a variety of papermachines.

The relation between drying conditions and two characteristics, the moisture content at the end of increasing rate period and the constant drying rate, did not vary significantly between these types of paper. However, the extent of the constant rate and falling rate drying periods varied substantially as the critical moisture content is specific to the type of paper.     

CONTRIBUTIONS OF T. K. SHERWOOD AND ASSOCIATES TO THE FIELD OF DRYING (Part 3, Final)

ABSTRACT

Any nonuniformity in local moisture content of paper which develops during drying because of locally nonuniform drying rates provides a driving force for in-plane diffusion of moisture, which in turn acts to reduce this moisture nonuniformity. As no data have appeared for the in-plane diffusivity of moisture during desorption from paper over the range of conditions existing during papermachine drying, an investigation was undertaken to obtain this information.

Moisture diffusivity was determined to he a very strong function of the extent and state of water in the sheet, increasing exponentially with paper moisture content. The presence or absence of liquid water at the sheet boundary would effect moisture difiusivity when there is water in the pores but the direction of moisture transport in paper was found to be of overriding importance. In-plane moisture diffusivity is very much greater than that in the thickness direction, indicating that the non-isotropic nature of paper structure is a key factor. A microscale view of the mechanism of moisture transport in the thickness and in-plane directions was developed, consistent with the enormous difference in effect of moisture content on diffusivity in the two directions.     

PERFORMANCE STUDY OF A RE-CIRCULATING CABINET DRYER USING A HOUSEHOLD DEHUMIDIFIER

ABSTRACT

The performance and operating characteristics of a low temperature re-circulating cabinet dryer using a dehumidifier loop were studied using alfalfa. Chopped alfalfa, initially at 70% moisture content, was dried to 10% moisture content in the dryer. Two dryer setups were used. The dryers in each case had a partitioned cabinet with trays of material on one side and a stack of one or two small household dehumidifiers on the other side. Air was re-circulated through the material from bottom to the top and back through the dehumidifiers. Two drying configurations were tested. In one, the material was left on the trays until drying was complete (batch or fixed tray drying). In the other configuration, the trays were moved from top to bottom, introducing a new tray at the top while removing an old tray from bottom. Drying air temperature ranged from 25 to 45°C. The average air velocity through the material was 0.38 m/s. Alfalfa chops dried in 5 h in the fixed tray drying and in 4 h in the moving tray drying. The specific moisture extraction rate ranged from 0.35 to 1.02 kg/kWh for batch drying and stayed at an average value of 0.50 kg/kWh for continuous/moving tray drying.     

NONDESTRUCTIVE MEASUREMENT OF MOISTURE DIFFUSION COEFFICIENT IN WOOD DRYING

ABSTRACT

The computer tomography(CT image of wood was analyzed to estimate the moisture content from CT number. Comparing moisture contents, densities and CT numbers, moisture distributions were nondestructively determined by CT numbers detected with the scanner.

By periodically measuring CT images of the same cross section of specimens in drying, change of moisture distribution was computed. The coefficients of moisture movement at given positions inside the specimen were directly calculated from Fick's Law with known values of moisture content change, distance and drying time.

The diffiion coeficient was described as a function of various driving forces of moisture content, partial vapor pressure and chemical potential of moisture in wood. The results were comparable to data in the literature. Furthermore, it is shown that diffusion coefficients based on moisture content varies as a curve with the maximum value at about 15% m.c. during drying, and that the moisture content is actually adaptable to the driving force for moisture movement in wood because of capability over wide moisture content range.     

The Thin-Layer Drying Characterstics of White Onion Slices

ABSTRACT

A batch–type experimental dryer with a computer–aided data acquisition system was designed and built for the thin layer drying studies of onion (Allium cew L., cv. Southport White Globe) slices. Twenty seven single–layer drying curves were established for a temperature range of 42.5–90⁰C, an air velocity range of 0.6–1.4 m/s, an air humidity range of 0.0093–0.0442 kg of water/kg of dry air: and a slice thickness range of 0.002–0.005 m. The single–term exponential model adequately described the single–layer drying behaviour of the onion slices. l'he dependence of the drying rate constant on air temperature, absolute humidity, velocity and on slice thickness was best explained by an Arrhenius–type relationship. The drying rate constant in which moisture diffusion and shrinkage effects are lumped was greatly influenced by the sample thickness and drying air temperature, and to a lesser extent, by the air humidity and velocity.     

BATCH DRYING OF SHELLED CORN IN TWO-DIMENSIONAL SPOUTED BEDS WITH DRAFT PLATES

ABSTRACT

Geometrically similar spouted beds with draft plates were used to obtain the drying characteristics of freshly harvested shelled corn with 0.28 to 0.31 kg/kg initial moisture content at different air inlet temperatures and bed heights. Thermal equilibrium between air and grains was achieved at minimum spouting conditions. The drying kinetics of shelled corn in a drafted two-dimensional spouted bed was found to be of the "thin layer" type. Expressions for the model parameters in Page's equation accounting for the bed geometry, grain moisture content, and drying conditions were developed.     

DEVELOPMENT OF THE CHARACTERISTIC DRYING CURVE FOR CASSAVA CHIPS IN MONOLAYER

ABSTRACT

Drying kinetic curves and modelling for cassava chips were determined using a pilot-size air dryer. Operating conditions involved temperatures ranging from 35 to 90 ° C, air flow velocities from 0.5 to 2.0 m/ s, and air moisture content from 0.005 to 0.060 kg water/ kg dry air. Sorption isotherms at temperatures of 23, 45 and 60 ° C were obtained. Results for the drying experiments can be used to calculate the optimal drying conditions for dehydration of cassava roots in multilayers     

DRYING CHARACTERISTICS OF THE HAZELNUT

Abstract

Equilibrium moisture content isotherms for Spanish hazelnut (Corylus avellana L.) at different temperatures (30°C-80°C) were determined using static gravimetric method. Thin layer drying experiments were done with forced air circulation and were conducted with different operating conditions to determine the drying characteristics of hazelnuts. The effect of air temperature (30°C-70°C), air velocity (0.5 m/s - 2 m/s) and drying bed loading density (50 kg/m² - 150 kg/m²) on drying of unshelled and shelled hazelnuts was studied. Six mathematical models were used to fit the experimental equilibrium moisture content data, from which the G.A.B. model was found to give the best fit. Diffusion coefficients were determined by fitting experimental thin-layer drying curves to the Fick's diffusion model. Variation of the effective diffusion coefficient with temperature was of the Arrhenius type. The Page equation was found to describe adequately the thin layer drying of hazelnut. Page equation drying parameters k and n were correlated with air temperature and relative humidity.     

Modelling and Simulation of a Direct Contact Rotary Dryer

ABSTRACT

A mathematical model able to predict solid and drying gas temperature and moisture content axial profiles along a direct contact rotary dryer was developed. The study was focused on the drying kinetics based on phenomenological models. Two different drying mechanisms in the decreasing drying rate period were tested: proponional to the unbound moisture content and moisture diffusion inside the particle. Experimental data collected in a pilot-scale direct contact rotary dryer was used to validate the model. Soya and fish meals were used as drying material.     

SCALE-UP OF CONTACT DRYERS

ABSTRACT

The scale-up of contact dryers is still based on experimental drying curves. In order to keep the effort to a minimum the drying curve is determined using a small laboratory or pilot dryer of similar geometry to the production dryer.

This paper introduces a new scale -up method for contact dryers. The new scale-up method is based on the assumption that heat transfer is the controlling mechanism. The scale-up method is derived from the material balance, the energy balance, the kinetic equation of heat transfer and thermodynamic equilibrium. The scale up method can be used to convert the drying time required to achieve a certain residual moisture content from the laboratory or pilot dryer to the production dryer and/or different drying conditions.

The scale-up method was verified by drying test with four different products in conical mixer dryers of 1, 60, 250, 1000 I volume. Two products were free flowing and two products were non free flowing in the wet state. The products can be considered non-hygroscopic in the moisture range investigated.     

VISCOELASTIC BEHAVIOR OF DEHYDRATED CARROT AND POTATO

Abstract

Viscoelastic properties for carrot and potato were experimentally determined by stress relaxation tests using uniaxial compressive tests of cylindrical specimens at various deformation rates (5,10 and 20 cm/min). Stress relaxation tests were performed following conventional drying at 70°C and 15% humidity for various moisture contents ranging from 10 to 80%. The tests were performed using a Zwick testing machine and the stress relaxation data were modeled using a two-term Maxwell model. It was shown that the relaxation behavior of carrot and potato was not affected by deformation rate, but it was sensitive to moisture content. The remaining force and relaxation time of the elastic component were found to be depended on moisture content. Drying tends to decrease the remaining force and the elastic relaxation time of carrot and potato until a certain moisture content (1.7 and 1.9 kg/kg db). Further uptake of water tends to increase the remaining force and the elastic relaxation time for both materials. The viscous component of Maxwell model does not seem to be affected by moisture content.