Drying Kinetics and Antioxidant Phytochemicals Retention of Salak Fruit under Different Drying and Pretreatment Conditions

Kinetics of hot air drying and heat pump drying were studied by performing various drying trials on salak slices. Isothermal drying trials were conducted in hot air drying and heat pump drying at a temperature range of 40–90°C and 26–37°C, respectively. Intermittent drying trials were carried out in heat pump drying with two different modes: periodic heat air flow supply and step-up air temperature. It was observed that the effects of relative humidity and air velocity on drying rate were significant when moisture content in salak slices was high, whereas the effects of temperature prevailed when the moisture content was low. As such, it was proposed that drying conditions should be manipulated according to the moisture transport mechanisms at different stages of drying in order to optimize the intermittent drying and improve the product quality. Generally, loss of ascorbic acid during drying was attributed to thermal degradation and enzymatic oxidation, whereas the loss of phenolic compounds was mainly due to thermal degradation. Experimental results showed that heat pump drying with low-temperature dehumidified air not only enhanced the drying kinetics but produced a stable final product. Heat pump–dried samples retained a high concentration of ascorbic acid and total phenolic compounds when an appropriate drying mode was selected.     

Effect of Different Drying Methods on the Microwave Extraction of Phenolic Components and Antioxidant Activity of Highbush Blueberry Leaves

In the last few decades, researchers have found blueberry leaves to be an interesting source of different phenolic compounds, and drying is an important part of their postharvest and sample preparation processes. In the current study, blueberry leaves were dried using microwave-assisted hot air drying or hot air drying alone at 45, 60, and 75°C to 10–15% wet basis. Corresponding drying characteristics were determined by fitting the moisture ratio obtained in each case with eight theoretical and semitheoretical models for hot air and microwave drying stages. It was observed that best fitting drying models for blueberry leaves depended not only on the nature of the biomaterial but also on the method of drying and the temperature of drying. Phenolic content, monomeric anthocyanin content, and the corresponding antioxidant activity in terms of 2,2-diphenyl-1-picrylhydrazyl (DPPH) inhibition activity and ferric reducing ability of plasma (FRAP) activity were evaluated for the leaf extract obtained following microwave extraction of the dried samples obtained using the above-mentioned drying methods and were compared to the corresponding bioactive compositional characteristics of freeze-dried blueberry leaves. It was observed that the freeze-dried sample had the highest content of total phenolics and total monomeric anthocyanins along with high antioxidant activity. Furthermore, extracts obtained from the microwave-dried leaf samples obtained with a drying temperature of 60°C had highest total phenolic content and highest total monomeric anthocyanin content among all other drying methods and the extract had an antioxidant activity similar to the freeze-dried blueberry leaf samples, implying that microwave drying at 60°C is a potential alternative to freeze drying for preservation of the phenolic components and antioxidant activity of dried blueberry leaves.     

Enhancing the exergetic performance of a pilot-scale convective dryer by exhaust air recirculation

Abstract

In this study, an air recirculating pilot-scale convective dryer operating at various exhaust air recycle fractions was exergetically investigated in detail. Two drying air temperatures (55–70?°C), two air volume flow rates (360–450?m³/h), and six exhaust air recycle fractions (0–100%) were considered for drying of poplar wood chips. The effects of drying variables were studied on the exergetic efficiencies of drying system and drying chamber. The total exergy of air exhausting from drying chamber was also fractionated into thermophysical and wet exergies for further evaluating the effect of recycle fraction. The universal exergetic efficiency of drying chamber ranged from 41.84% to 98.07%, while the average overall functional exergetic efficiency of drying system varied from 1.32% to 4.01%. Exhaust air recirculation profoundly improved the overall functional exergetic efficiency of drying system as a decision-making parameter up to over two times. Although the recycle fraction of 100% showed the highest improvement in the overall functional exergetic efficiency of drying system, the drying time drastically increased at this condition as expected. Overall, a compromise should be made between drying time and exergetic improvement in order to select a proper recycle fraction for recovering exergy from outflow air.     

A Comparative Study on Exergetic Performance Assessment for Drying of Broccoli Florets in Three Different Drying Systems

This article deals with the exergy analysis and evaluation of broccoli in three different drying systems. The effects of drying air temperature on the exergy destruction, exergy efficiency, and exergetic improvement potential of the drying process were investigated. The exergy destruction rate for the drying chamber increased with the rise in the drying air temperature at 1.5 m/s, both in the tray and the heat pump dryer. The highest exergy efficiency value was obtained as 90.86% in the fluid bed dryer in comparison to the other two drying systems and the improvement potential rate was the highest in the heat pump dryer during drying of broccoli at the drying air temperature of 45°C and the drying air velocity of 1.0 m/s.     

Use of Novel Drying Technologies to Improve the Retention of Infused Olive Leaf Polyphenols

The infusion of phenolic extracts in dried fruits constitutes an interesting means of improving their nutritional content. However, drying can affect the further process of impregnation. In this work, different drying treatments (air temperature and ultrasound application) were applied to apple samples and impregnated with olive leaf extract. The application of ultrasound during drying did not significantly (p < 0.05) affect the infusion capacity of samples, but the ultrasonically assisted dried samples showed a greater antioxidant capacity than those conventionally dried. The highest content of oleuropein and verbascoside was found in samples dried at low temperature using ultrasound.     

Effect of drying using solar energy and phase change material on kiwifruit properties

Solar energy has great potential as an alternative energy source, but variations in solar radiation require the use of additional energy sources to maintain a continuous drying process. We developed a process for drying kiwifruit using a solar dryer and an energy accumulation system with paraffin wax as phase change material. The final moisture content, total polyphenols, and antioxidant capacity were evaluated and compared with freeze drying. The analyzed experimental factors were kiwi slice thickness and the use or nonuse of fuzzy logic control systems to regulate the air flow through the devices. Critical moisture content, shrinkage, solar panel, and solar energy accumulator efficiencies were calculated. In addition, five empirical models were fitted to the drying curves. The solar panel showed an efficiency between 56 and 76%. The use of the fuzzy logic control system extended the period of available energy, thus prolonging the use of the solar panel and solar energy accumulator and using only 10% of the stored energy; otherwise, without the control system, 43% of the stored energy was used. The highest drying rates were achieved for kiwifruit slices 4?mm thick, using the solar dryer with the control system. The loss of polyphenols and antioxidant capacity were minimal for kiwifruit slices of thickness 8?mm without the control system.     

Innovative Steam Drying of Empty Fruit Bunch with High Energy Efficiency

Empty fruit bunch (EFB) is one of the solid wastes from crude palm oil mills and has the lowest value for utilization compared to other solid wastes. To achieve an efficient utilization of EFB, drying is considered the first crucial process due to the high moisture content of EFB. In this study, EFB drying based on exergy recovery is proposed to achieve high energy efficiency. A fluidized bed is adopted as the main dryer. The proposed model is evaluated in terms of energy efficiency, especially regarding the influence of target moisture content and fluidization velocity. Up to 92% of the energy involved in the drying process can be recirculated. The total energy consumption for drying decreases as the target moisture content decreases, though there is no significant impact of fluidization velocity to total energy consumption. In addition, the required total length of the heat transfer tubes immersed inside the fluidized bed dryer is calculated because it relates to fluidization performance and economic issues. Lower target moisture content results in a longer heat transfer tube, and higher fluidization velocity leads to a shorter heat transfer tube.     

Optimization of Rubber Wood Drying by Response Surface Method and Multiple Contour Plots

By adopting the central-composite experiment design, the response surface methodology was used to optimize operating conditions of rubber wood drying. The independent variables are initial moisture content of rubber wood, and three drying environment parameters namely, temperature, relative humidity, and air velocity. The investigating responses are final moisture content, drying time, and energy consumption. The restriction of the optimization is the designated final moisture content, which is not greater than 16%. The third-order polynomial models with transformed responses were developed from experiment data to generate 3-D response surfaces and contour plots. The analysis of variance (ANOVA) was performed to identify the significant parameters affecting the rubber wood drying. Drying temperature and holding relative humidity are those two influential operating parameters that significantly control the final moisture of rubber wood and affect the drying time and energy. The multiple contour plots of drying responses show that the optimum operating regions are located mainly at high temperature drying zone. The high temperature drying practice can save energy and drying time by 44 and 25% respectively, in comparison to the conventional temperature drying.     

Optimization of Rubber Wood Drying by Response Surface Method and Multiple Contour Plots

Abstract

By adopting the central-composite experiment design, the response surface methodology was used to optimize operating conditions of rubber wood drying. The independent variables are initial moisture content of rubber wood, and three drying environment parameters namely, temperature, relative humidity, and air velocity. The investigating responses are final moisture content, drying time, and energy consumption. The restriction of the optimization is the designated final moisture content, which is not greater than 16%. The third-order polynomial models with transformed responses were developed from experiment data to generate 3-D response surfaces and contour plots. The analysis of variance (ANOVA) was performed to identify the significant parameters affecting the rubber wood drying. Drying temperature and holding relative humidity are those two influential operating parameters that significantly control the final moisture of rubber wood and affect the drying time and energy. The multiple contour plots of drying responses show that the optimum operating regions are located mainly at high temperature drying zone. The high temperature drying practice can save energy and drying time by 44 and 25% respectively, in comparison to the conventional temperature drying.     

Energy Efficiency and Drying Kinetics of Recycled Paper Pulp

In this work, the influences of the air temperature and velocity on the drying kinetics of recycled paper pulp were analyzed. The increase of both variables positively influences the process, concerning the final moisture content and the drying time. However, optical microscopy and visual observation showed worse quality of the paper for drying conditions of high air temperature and velocity, presenting less uniformity and overdried surfaces. The dryer energy efficiency was evaluated by performance parameters and the results were compared with the ones obtained for other types of industrial paper dryers, presenting good agreement.     

Energy Efficiency and Drying Kinetics of Recycled Paper Pulp

In this work, the influences of the air temperature and velocity on the drying kinetics of recycled paper pulp were analyzed. The increase of both variables positively influences the process, concerning the final moisture content and the drying time. However, optical microscopy and visual observation showed worse quality of the paper for drying conditions of high air temperature and velocity, presenting less uniformity and overdried surfaces. The dryer energy efficiency was evaluated by performance parameters and the results were compared with the ones obtained for other types of industrial paper dryers, presenting good agreement.     

OPTIMUM STRATEGY FOR FLUIDIZED BED PADDY DRYING

A feasibility study of paddy drying by fluidization technique was conducted. Operating parameters affecting product quality, drying capacity and energy consumption were investigated. Experimental results showed that drying rate of a paddy kernel was controlled by diffusion. However, drying capacity of a dryer increased with specific air flow rates and drying air temperatures. Energy consumption was reduced when specific air flow rate decreased or when fraction of recycled air increased. Maximum temperature should be limited to 115%C and final moisture content of paddy at 24-25% dry basis if product qualities were maintained. Simulated results obtained from a developed mathematical model indicated that the optimum operating parameters should be as follows : fraction of air recycled of 80%, air velocity of 4.4 m/s, bed thickness of 9.5 cm and specific air flow rate of 0.1 kg/s-kg dry matter. An economic analysis showed that total drying cost was US$ 0.08/kg water evaporated.     

Effects of operating parameters of impinging stream dryer on parboiled rice quality and energy consumption

Abstract

It is very important to know how operating condition of a coaxial impinging stream dryer affects the drying time, parboiled rice quality and energy consumption. The drying temperature, parboiled paddy feed rate, drying air velocity and impinging distance were experimentally investigated. Increases in drying temperature and air velocity and a decrease in paddy feed rate provided higher evaporation rate whilst impinging distance, ranging from 5 to 13?cm, did not affect the evaporation rate. Collision between kernels within the impinging zone caused the hull’s lemma splitting from the kernel and the percentage of the split kernel strongly depended on the air velocity and feed rate. The acceleration in the rate of drying by changing the above operating parameters did not affect the head rice yield. In addition, the collision of kernels also did not influence the head rice yield since the mechanical properties of rice are strengthened during steaming step in the parboiling process. However, the change of head rice quality was only governed by the moisture content after drying. The total energy consumption including electricity and heat was strongly depended on the air velocity and feed rate whilst it was slightly changed with the drying temperature. From the present study, it was recommended that the parboiled paddy should not be dried below 25% d.b. and the highest temperature that could possibly be used was 190?°C and the inlet air velocity should not be below 15?m/s.     

Modeling of heat pump tumble dryer energy consumption and drying time

The use of heat pump tumble dryers is nowadays more common because they offer huge energy savings compared to conventional tumble dryers. Earlier studies made on conventional tumble dryers have shown that parameters such as heater power, fan speed, drum speed, weight and initial moisture content of textiles and air leakage have a huge impact on the energy efficiency and drying time. In the present study, a modified commercial heat pump tumble dryer was evaluated for energy consumption and drying time by changing operating parameters including fan speed, drum speed, and mass load. The total energy consumption and drying time were measured and corrected for the initial and final moisture content in the textiles. The experimental results based on 27 drying tests were evaluated to develop linear regression models for energy consumption and drying time, which show a good agreement with the experimental data. The results show that a large mass load, a high drum speed, and a low fan speed give the highest energy efficiency, i.e. the lowest energy consumption per kg of drying load. Larger loads extend the length of the drying cycle while higher fan and drum speeds result in shorter drying time.     

Influence of hot air fluidized bed drying on quality changes of purple rice

The influence of drying using a fluidization technique on the quality of purple rice was investigated in this study. The results demonstrated that the initial moisture of rice was 28.3% dry basis (db). Compared to the sun-dried or reference purple rice samples, the influence of drying at temperatures ranging from 100 to 150°C did not affect the quality of color, anthocyanin content, total phenolic content, or antioxidant activity. At this initial moisture level, samples should be dried at 150°C air because such temperatures yield the highest drying rate. Drying at this temperature also causes an increase in the head purple rice yield because of the gelatinization of starch. In the case of an initial moisture content of 33.3% (db), the drying temperature should not exceed 130°C.     

MEASURED GAS VELOCITY AND MOISTURE CONTENT DISTRIBUTION IN A CONVECTIVE VACUUM KILN

Transferring the necessary heat of evaporation to the stack is the bottleneck in convective vacuum drying of wood. Higher gas velocities are applied to compensate for the lower gas density and to obtain similar heat and mass transfer characteristics as under normal pressure. Like in conventional kiln drying the region with the most unfavorable drying conditions determines drying time and product quality. To use the full potential of the meanwhile established superheated steam vacuum drying technology, it is therefore necessary to work on an improved uniformity of process conditions in the kiln.

To evaluate the fluid dynamics and its influence on the final moisture content, experimenls in a laboratory convective vacuum kiln were carried out. For different total pressures the profiles of dynamic pressure in the stack entry section were measured in a dry atmosphere. At normal pressure the profiles were determined between the board layers throughout the whole stack. For the same slack configuration vacuum drying tests were used to assess the impact of the velocity distribution in the slack on the final moisture content distribution-Regions of low gas velocities coincided well with regions of high final moisture content.     

Model Predicted Effect of Process Variables on Kiln Drying of Pinus radiata Boards

The effects of kiln-drying process variables on drying time and final moisture content (MC) variability were assessed using a mathematical drying model (a kiln-wide model) developed earlier. Drying time was predicted to decrease by using higher air velocities and temperatures and, to a less extent, by increasing fan reversal frequencies. The drying time extended as board thickness or stack width increased. Increase in air velocity from 5 to 8 m/s tended to minimize the final MC variability. At least three reversals in the early stages of drying were required to reduce final moisture contents variation. The final MC variability increased with increasing stack width and with increasing temperature.     

OPTIMUM STRATEGY FOR FLUIDIZED BED PADDY DRYING

Abstract

A feasibility study of paddy drying by fluidization technique was conducted. Operating parameters affecting product quality, drying capacity and energy consumption were investigated. Experimental results showed that drying rate of a paddy kernel was controlled by diffusion. However, drying capacity of a dryer increased with specific air flow rates and drying air temperatures. Energy consumption was reduced when specific air flow rate decreased or when fraction of recycled air increased. Maximum temperature should be limited to 115%C and final moisture content of paddy at 24-25% dry basis if product qualities were maintained. Simulated results obtained from a developed mathematical model indicated that the optimum operating parameters should be as follows : fraction of air recycled of 80%, air velocity of 4.4 m/s, bed thickness of 9.5 cm and specific air flow rate of 0.1 kg/s-kg dry matter. An economic analysis showed that total drying cost was US$ 0.08/kg water evaporated.     

Model Predicted Effect of Process Variables on Kiln Drying of Pinus radiata Boards

The effects of kiln-drying process variables on drying time and final moisture content (MC) variability were assessed using a mathematical drying model (a kiln-wide model) developed earlier. Drying time was predicted to decrease by using higher air velocities and temperatures and, to a less extent, by increasing fan reversal frequencies. The drying time extended as board thickness or stack width increased. Increase in air velocity from 5 to 8 m/s tended to minimize the final MC variability. At least three reversals in the early stages of drying were required to reduce final moisture contents variation. The final MC variability increased with increasing stack width and with increasing temperature.     

Drying of Seabuckthorn (Hippophae rhamnoides L.) Berry: Impact of Dehydration Methods on Kinetics and Quality

Convective hot air drying and freeze drying were investigated as potential dehydration processes to obtain powders of seabuckthorn fruit pulp. Halved seabuckthorn fruits were placed in a hot air dryer and dried at 1 m/s and at 50 or 60°C or freeze dried at less than 30 mTorr and at 20 or 50°C shelf plate temperature. An initial characterization of the seabuckthorn pulp (moisture, pH, soluble solid content, vitamins C and E, total phenolics, and carotenoids) was performed. Water loss, total phenolic compounds, total carotenoids, and vitamin C were determined at different processing times. Vitamin E was determined before and at the end of drying.

Freeze-drying kinetics were faster than air drying, probably due to lower moisture diffusion in the compact, sugary, and oily structure of the air-dried tissue. The temperature had an important impact on hot air–drying and freeze-drying kinetics. Drying method and processing times affected the remaining phenolic, carotenoid, and vitamin contents of seabuckthorn berries. Freeze drying was revealed as a superior method to obtain seabuckthorn powders because of the lower residual moisture content, the ease of grinding, as well as the better nutritional retention.