Spray Drying of Raisin Juice Concentrate

Raisin juice concentrate is a natural sweetener in syrup or paste form and it is produced from second-grade dry raisins by leaching them with water. Dried raisin juice, although is easier to handle and has more potential applications than the syrup, is not available in the market. In the present study, raisin juice powder was produced with a lab-scale spray dryer. The problem of stickiness in the drying chamber was overcome through the use of 21 DE, 12 DE, and 6 DE maltodextrins as drying aid agents. For each type of maltodextrin, the dryer operating conditions and the minimum concentration of maltodextrin in the feed, necessary for successful powder production, were determined. The maximum ratio of (raisin juice solids)/(maltodextrin solids) achieved was 67/33 and was made possible with the use of 6 DE maltodextrin. The inlet and outlet drying air temperatures were 110 and 77°C respectively, while the feed contained 40% w/w total solids. The physical and sensory properties of all powders produced were determined and found to be satisfactory, the only exception being their high hygroscopicity.     

Characterization of the Surface Stickiness of Fructose-Maltodextrin Solutions During Drying

A probe tack test has been used for the in situ characterization of the surface stickiness of hemispherical drops with an initial radius of 3.5 mm while drying. Surface stickiness of drops of fructose and maltodextrin solutions dried at 63°C and 95°C was determined. The effect of addition of maltodextrin on fructose solution was studied with fructose/maltodextrin solid mass ratios of 4:1, 1:1, and 1:4. Pure fructose solutions remained completely sticky and failed cohesively even when their moisture approached zero. Shortly after the start of drying, the surface of the maltodextrin drops formed a skin, which rapidly grew in thickness. Subsequently the drop surface became completely nonsticky probably due to transformation of outer layers into a glassy material. Addition of maltodextrin significantly altered the surface stickiness of drops of fructose solutions, demonstrating its use as an effective drying aid.     

Effect of Maltodextrin Addition during Spray Drying of Tomato Pulp in Dehumidified Air: I. Drying Kinetics and Product Recovery

This work investigates the effect of maltodextrin addition on the drying kinetics and the stickiness during spray drying of tomato pulp in dehumidified air. A pilot-scale spray dryer was employed for the spray-drying process. The modification made to the original design consisted in connecting the spray dryer inlet air intake to an absorption air dryer. Twenty-seven different experiments were conducted varying the dextrose equivalent (DE) of the maltodextrin, the ratio (tomato pulp solids)/(maltodextrin solids), and the inlet air temperature. Data for the residue remaining on the walls were gathered. Furthermore, the effect of maltodextrin addition on the drying kinetics and the stickiness of the product was investigated using a numerical simulation of the spray-drying process modeled with the computational fluid dynamics (CFD) code Fluent. The code was used to determine the droplet moisture content and temperature profiles during the spray-drying experiments conducted in this work. The stickiness was determined by comparing the droplet temperature with its surface layer glass transition temperature (T_g ). The T_g was determined using a weighted mean rule based on the moisture content profiles calculated by the CFD code and the experimental data of T_g , which were obtained for the different tomato pulp and maltodextrin samples and fitted to the Gordon and Taylor model.     

Surface Stickiness of Drops of Carbohydrate and Organic Acid Solutions During Convective Drying: Experiments and Modeling

Abstract

Drying kinetics of low molecular weight sugars such as fructose, glucose, sucrose and organic acid such as citric acid and high molecular weight carbohydrate such as maltodextrin (DE 6) were determined experimentally using single drop drying experiments as well as predicted numerically by solving the mass and heat transfer equations. The predicted moisture and temperature histories agreed with the experimental ones within 6% average relative (absolute) error and average difference of ± 1°C, respectively. The stickiness histories of these drops were determined experimentally and predicted numerically based on the glass transition temperature (T _g ) of surface layer. The model predicted the experimental observations with good accuracy. A nonsticky regime for these materials during spray drying is proposed by simulating a drop, initially 120 µm in diameter, in a spray drying environment.     

Surface Stickiness of Drops of Carbohydrate and Organic Acid Solutions During Convective Drying: Experiments and Modeling

Drying kinetics of low molecular weight sugars such as fructose, glucose, sucrose and organic acid such as citric acid and high molecular weight carbohydrate such as maltodextrin (DE 6) were determined experimentally using single drop drying experiments as well as predicted numerically by solving the mass and heat transfer equations. The predicted moisture and temperature histories agreed with the experimental ones within 6% average relative (absolute) error and average difference of ± 1°C, respectively. The stickiness histories of these drops were determined experimentally and predicted numerically based on the glass transition temperature (T_g) of surface layer. The model predicted the experimental observations with good accuracy. A nonsticky regime for these materials during spray drying is proposed by simulating a drop, initially 120 µm in diameter, in a spray drying environment.     

An Experimental Investigation of Lime Juice Drying in a Pilot Plant Spray Dryer

One of the major problems in spray drying of fruit juices such as lime juice is stickiness and thermoplasticity of their compositions. Lime juice consists of invert sugars and citric acid, which have low glass transition temperatures. Due to this characteristic, the particles stick on the dryer wall upon their collision with it. As a result, drying of these materials is very difficult. In order to solve this problem, various percent of silicon dioxide and maltodextrin (DE5), based on total soluble solid content of lime juice, have been used to reach a suitable drying condition. A cool chamber wall spray dryer was used in this investigation in order to decrease the probability of particles stickiness on the wall. Our investigation revealed that an addition of 10% silicon dioxide and 20% maltodextrin (DE5) to lime juice is the optimum amount for a complete and successful drying of lime juice. Sampling of particles from different longitudinal distances in the dryer tower is carried out to find the particle moisture contents as they fly downward in the dryer. The results show a very fast decrease in entrance moisture contents. Based on our experimental data, the variation of moisture contents are presented as a function of radial distance from central line and longitudinal distance from the entrance region.     

An Experimental Investigation of Lime Juice Drying in a Pilot Plant Spray Dryer

One of the major problems in spray drying of fruit juices such as lime juice is stickiness and thermoplasticity of their compositions. Lime juice consists of invert sugars and citric acid, which have low glass transition temperatures. Due to this characteristic, the particles stick on the dryer wall upon their collision with it. As a result, drying of these materials is very difficult. In order to solve this problem, various percent of silicon dioxide and maltodextrin (DE5), based on total soluble solid content of lime juice, have been used to reach a suitable drying condition. A cool chamber wall spray dryer was used in this investigation in order to decrease the probability of particles stickiness on the wall. Our investigation revealed that an addition of 10% silicon dioxide and 20% maltodextrin (DE5) to lime juice is the optimum amount for a complete and successful drying of lime juice. Sampling of particles from different longitudinal distances in the dryer tower is carried out to find the particle moisture contents as they fly downward in the dryer. The results show a very fast decrease in entrance moisture contents. Based on our experimental data, the variation of moisture contents are presented as a function of radial distance from central line and longitudinal distance from the entrance region.     

On the Influence of Glass Transition on Shrinkage in Convective Drying of Fruits: A Case Study of Banana Drying

The ideal shrinkage model assumes that the extent of shrinkage is equal to the volume of liquid water removed from the dried medium. Generally if a material undergoes glass transition during the drying process, shrinkage will no longer be ideal. The aim of this study was to observe how the glass transition temperature influences the shrinkage kinetics. Cylindrical banana samples were dried. Shrinkage extent was significant for all drying conditions (temperature: 30-50°C, relative humidity: 0-80%). Deviation from linearity was found to be affected not only by drying air temperature but also by its relative humidity.     

On the Influence of Glass Transition on Shrinkage in Convective Drying of Fruits: A Case Study of Banana Drying

The ideal shrinkage model assumes that the extent of shrinkage is equal to the volume of liquid water removed from the dried medium. Generally if a material undergoes glass transition during the drying process, shrinkage will no longer be ideal. The aim of this study was to observe how the glass transition temperature influences the shrinkage kinetics. Cylindrical banana samples were dried. Shrinkage extent was significant for all drying conditions (temperature: 30–50°C, relative humidity: 0–80%). Deviation from linearity was found to be affected not only by drying air temperature but also by its relative humidity.     

Spray Drying and Process Optimization of Unclarified Pomegranate (Punica granatum) Juice

In this study, production of pomegranate juice powder using a spray dryer was investigated. To prevent stickiness, maltodextrin dextrose equivalent 6 (DE6) was used as a drying agent. While feed flow rate, feed temperature, and air flow rate were kept constant, air inlet temperature (110–140°C), percentage maltodextrin (MD; maltodextrin dry solids/100 g feed mixture dry solids; 39.08–64.12%), and feed mixture concentration (19.61–44.11 °Brix) were chosen as the independent variables. Product properties investigated included moisture content, hygroscopicity, anthocyanin content, color change, solubility, bulk density, total phenolics content, antioxidant capacity, and sensory properties. The products were produced with high yield (86%) and high antioxidant activity (77%). MD and drying temperature were found to be the most important variables in production of pomegranate juice powders. Because total color change (ΔE), bulk density, antioxidant capacity, and powder yield were affected strongly by the independent variables, these parameters were used in optimization of the process. The optimum temperature, feed mixture concentration, and percentage maltodextrin were 100°C, 30.8 °Brix, and 53.5% MD, respectively. This study revealed that by applying these optimal conditions, pomegranate juice powder with a 55% dry solids yield, 9.78 total color change, 0.35 g/mL bulk density, and 57.8% antioxidant capacity were produced.     

An Advanced Centrifugal Technique to Characterize the Sticking Properties of Tomato Pulp during Drying

An advanced centrifugal technique was developed to characterize the stickiness of tomato pulp at various moisture contents and temperatures. To provide tomato pulp samples with different moisture contents, tomato powder produced by a laboratory spray dryer was wetted to six different moisture levels. By noting the rotational speed for a tomato pulp droplet detachment and weighing the mass of the droplet remaining on the surface it is possible to gauge the approximate attachment forces holding the droplet to the substrate. The effects of droplet mass and centrifugation time after reaching the desired rotor speed on the detachment rate were also studied. The detachment force was found to increase at the beginning and then started decreasing as the moisture content decreased presenting a maximum at moisture content of about 34%. In addition, the higher the droplet temperature, the higher the attachment force.     

An Advanced Centrifugal Technique to Characterize the Sticking Properties of Tomato Pulp during Drying

An advanced centrifugal technique was developed to characterize the stickiness of tomato pulp at various moisture contents and temperatures. To provide tomato pulp samples with different moisture contents, tomato powder produced by a laboratory spray dryer was wetted to six different moisture levels. By noting the rotational speed for a tomato pulp droplet detachment and weighing the mass of the droplet remaining on the surface it is possible to gauge the approximate attachment forces holding the droplet to the substrate. The effects of droplet mass and centrifugation time after reaching the desired rotor speed on the detachment rate were also studied. The detachment force was found to increase at the beginning and then started decreasing as the moisture content decreased presenting a maximum at moisture content of about 34%. In addition, the higher the droplet temperature, the higher the attachment force.     

Spray Drying Tower Experiments

The article presents a full set of spray drying experiments for selected products performed in a co-current spray drying tower developed at Lodz Technical University. The experiments enabled identification of process and atomization parameters (feed properties, feed rate and feed temperature, drying agent temperature, air flow rate, atomization ratio, etc.) on drying and degradation kinetics, spray structure, particle residence time, and final product properties. Drying agent temperature measurements showed, in all cases, the initial increase of gas temperature in the spray envelope caused by the spray expansion and then a decrease induced by liquid evaporation and heat losses to the environment. PDA analysis confirmed that the initial velocity of particles was a function of a diameter and also the function of the distance from the axis. Practically an identical particle size distribution was observed in each cross-sectional area of the dryer. Negative values of particle velocity in the vicinity of the axis and at the edge of the spray envelope were found which proved that recirculation of particles appeared in the column. Analysis of final product properties showed that for agglomerate-like materials a decrease of bulk density with an increase of air temperature was related to morphological changes that occurred during drying and affected the shape of particles, surface structure, etc. The experiments proved that air/liquid ratio for two-fluid atomization and gas temperature were the most decisive factors controlling drying and degradation process rate and final product properties.     

Spray Drying Tower Experiments

Abstract

The article presents a full set of spray drying experiments for selected products performed in a co-current spray drying tower developed at Lodz Technical University. The experiments enabled identification of process and atomization parameters (feed properties, feed rate and feed temperature, drying agent temperature, air flow rate, atomization ratio, etc.) on drying and degradation kinetics, spray structure, particle residence time, and final product properties. Drying agent temperature measurements showed, in all cases, the initial increase of gas temperature in the spray envelope caused by the spray expansion and then a decrease induced by liquid evaporation and heat losses to the environment. PDA analysis confirmed that the initial velocity of particles was a function of a diameter and also the function of the distance from the axis. Practically an identical particle size distribution was observed in each cross-sectional area of the dryer. Negative values of particle velocity in the vicinity of the axis and at the edge of the spray envelope were found which proved that recirculation of particles appeared in the column. Analysis of final product properties showed that for agglomerate-like materials a decrease of bulk density with an increase of air temperature was related to morphological changes that occurred during drying and affected the shape of particles, surface structure, etc. The experiments proved that air/liquid ratio for two-fluid atomization and gas temperature were the most decisive factors controlling drying and degradation process rate and final product properties.     

Physical and Thermal Stability of Spray-Dried Swiss Cheese Bioaroma Powder

The effect of water content on the glass transition temperature of Swiss cheese bioaroma microencapsulated with a spray dryer was determined using differential scanning calorimetry (DSC) while mass loss was determined by thermogravimetric analysis (TGA). The sorption isotherm behavior was assessed at 15–45°C. Data were fitted with different sorption models. The bioaroma microparticles were produced via spray drying in a matrix with a 1:1 ratio (w/w) of maltodextrin 20DE and modified corn starch (Capsul). The isotherms displayed Type II behavior, and the best fit was obtained by the Guggenheim–Anderson–de Boer (GAB) model (coefficient of determination R² ≥ 0.98). The DSC analysis showed that the increased equilibrium moisture content caused a significant reduction in the T_g of the microparticles. The samples stored at intermediate humidity showed thermal stability and the samples with equilibrium moisture content of 17.92% showed a lower mass loss.     

The Effect of Different Plasticizers on Lactose Crystallization During Spray Drying

Lactose crystallization may occur during spray drying, depending on the operating conditions for drying, and this work reviews previous and new evidence for the effects of different additives or plasticizers on retarding or accelerating the rate of crystallization. The effects of different operating conditions during spray drying are also considered in the experimental work reviewed and performed here, which was mainly carried out with Buchi B-290 laboratory-scale spray dryers (Buchi, Flawil, Switzerland), although some work on pilot-scale equipment is also discussed. The additives used and reviewed in this article include milk proteins, such as casein and whey protein isolate, polyethylene glycol, and ascorbic acid. The key physical properties, such as glass transition temperature and drying characteristics of the material, are discussed, allowing degrees of amorphicity in spray-dried lactose to be controlled over a wide range, from close to 0% to nearly 100%.     

Sensitivity Analysis of the Reaction Engineering Approach to Modeling Spray Drying of Whey Proteins Concentrate

Whey proteins concentrate (WPC) powder is an important protein source for humans and is commonly produced from whey using a spray-drying technique. Predicting several drying parameters as well as the parameters that govern the quality of the product is essential before manufacturing WPC in industries. Drying kinetics is an essential tool for predicting the drying rate and various parameters that are rate dependent. However, there have been only a few studies published previously on both modeling WPC drying and dryer-wide simulations using different computational tools. In this article we review the application of a reaction engineering approach (REA) to model the droplet drying process. Results based on dryer-wide simulations using the REA are presented. More importantly, a sensitivity analysis of the REA using drying of WPC and skim milk droplets is reported. This analysis will be helpful to select an appropriate drying kinetics model and forms a benchmark for the future WPC drying modeling work.     

Characterization of Tomato Pulp Stickiness during Spray Drying using a Contact Probe Method

A contact probe test was developed to characterize the surface stickiness of a tomato pulp droplet at various moisture contents and temperatures. To provide tomato pulp samples with different moisture contents, tomato powder produced by a laboratory spray dryer was wetted to seven different moisture levels. The instantaneous tensile force curve was recorded during the probe withdrawal from which the maximum tensile force and other useful information were obtained and cross-examined against images of bonding, debonding, and failure of the material. Generally, at higher moisture contents tomato pulp exhibited cohesive failure followed by semi-adhesive failure, but when moisture content decreased to a certain level, a peak tensile pressure was observed and the failure was adhesive. In addition, higher temperatures shifted the points of adhesive failure toward lower moisture content.     

Characterization of Tomato Pulp Stickiness during Spray Drying using a Contact Probe Method

A contact probe test was developed to characterize the surface stickiness of a tomato pulp droplet at various moisture contents and temperatures. To provide tomato pulp samples with different moisture contents, tomato powder produced by a laboratory spray dryer was wetted to seven different moisture levels. The instantaneous tensile force curve was recorded during the probe withdrawal from which the maximum tensile force and other useful information were obtained and cross-examined against images of bonding, debonding, and failure of the material. Generally, at higher moisture contents tomato pulp exhibited cohesive failure followed by semi-adhesive failure, but when moisture content decreased to a certain level, a peak tensile pressure was observed and the failure was adhesive. In addition, higher temperatures shifted the points of adhesive failure toward lower moisture content.     

Spray Drying Performance of a Laboratory Spray Dryer for Tomato Powder Preparation

This work investigates the performance of a spray dryer for tomato powder preparation by spray drying of tomato pulp. Samples of tomato pulp with a 14% constant total solids concentration were used, and a pilot scale spray dryer (Buchi, B-191) with cocurrent operation and a two-fluid nozzle atomizer was employed for the spray drying process. Twenty-four different experiments were conducted keeping constant the feed rate, the feed temperature, and the atomizer pressure, and varying the compressed air flow rate, the flow rate of drying rate, and the air inlet temperature. In each experiment the air outlet temperature was recorded. Data for the residue remaining in the chamber and cyclone walls was gathered and two types of efficiencies were calculated as an indication of the spray dryer performance. Analysis of experimental data yielded correlations between residue accumulation and the variable operating conditions. The same operating parameters had a great influence on the air outlet temperature whereas temperature deviations were observed comparing measured air outlet temperatures with corresponding outlet adiabatic saturation temperatures.