Optimizing Drying Conditions for Microwave-Vacuum (MIVAC®) Drying of Russet Potatoes (Solanum tuberosum)

MIVAC® combines microwave heating with vacuum drying. Microwave power is modulated based upon product temperature and can limit overheating compared to other microwave-vacuum methods. Blanched potatoes were dried at 50, 60, and 70°C for 0 to 150 min. Potatoes dried at 70°C had a lower moisture content in less time compared to potatoes dried at 50 and 60°C, but the color of the dehydrated potatoes was affected due to overheating. Drying at 60°C for 150 min resulted in dried potatoes with acceptable color. Drying at 50°C resulted in dehydrated potatoes of acceptable color; however, it required more time.     

Experimental Study on Microwave Vacuum Drying of Two-Porosity Level Media

Abstract

Microwave vacuum drying experiments were performed on a laboratory scale dryer with a two-level porosity material: a packed bed of porous alumina beads. The incident microwave power and the vacuum pressure level were fixed, the main varying parameters being the beads diameter and porosity, and the mean pore diameter. The drying kinetics and the evolution of the product temperature are presented. The drying kinetics can be divided into two main periods. The first one corresponds to the drying from the bed voids according to evaporation mechanism that we describe with a stagnant film law. The second one corresponds to the drying from the particle pores and we divide it into two parts: we suggest that the former is dominated by capillarity driven moisture transport, and the latter is limited by the desorption kinetics of the few water layers left.     

Experimental Study on Microwave Vacuum Drying of Two-Porosity Level Media

Microwave vacuum drying experiments were performed on a laboratory scale dryer with a two-level porosity material: a packed bed of porous alumina beads. The incident microwave power and the vacuum pressure level were fixed, the main varying parameters being the beads diameter and porosity, and the mean pore diameter. The drying kinetics and the evolution of the product temperature are presented. The drying kinetics can be divided into two main periods. The first one corresponds to the drying from the bed voids according to evaporation mechanism that we describe with a stagnant film law. The second one corresponds to the drying from the particle pores and we divide it into two parts: we suggest that the former is dominated by capillarity driven moisture transport, and the latter is limited by the desorption kinetics of the few water layers left.     

Investigating the Commercial Microwave Vacuum Drying Conditions on Physicochemical Properties and Radical Scavenging Ability of Thai Green Tea

The effects of drying conditions using a commercial microwave vacuum dryer on the physicochemical properties and antioxidant activity of Thai green tea were investigated. Nine different drying conditions (power 3200, 3600, and 4000 Watts vs. radiation time 20, 25, and 30 min) were applied in this study. The results showed that individual catechins, their total quantities, radical scavenging ability, and moisture content were significantly affected; however, total polyphenol content and color parameters were not significantly affected by these drying conditions. Based on this data, to obtain optimal physicochemical properties of green tea, drying conditions at 3600 Watts for 30 min were recommended.     

微波真空组合干燥果蔬的研究

本文论述了微波真空组合干燥的基本原理及干燥特点,剖析了国内外微波真空组合干燥果蔬的研究进展情况,探讨了影响微波真空干燥果蔬品质的主要因素及应用前景。     

Kinetic and Quality Study of Mushroom Drying under Microwave and Vacuum

Abstract

The aim of this work is to model the drying kinetics of mushrooms under several operational conditions, to evaluate the effective diffusivity coefficient of moisture removing by a drying model and inverse calculus method in finite differences and to study the effect on the final quality of dehydrated mushrooms. Different ways of microwave vacuum drying were compared to freeze-drying. Results show that a decrement of the applied pressure produces a certain increase in the drying rate together with a lower moisture in the dehydrated product at the end. Temperature control inside the sample helps to ensure a better quality in the dehydrated product, than when controlled at the surface. Diffusivity coefficients show a correspondence with product temperature during drying. The microwave dried samples obtained with moderate power and temperature control of product shown an important degree of quality similar to that obtained by freeze-drying.     

Effect of Microwave Energy on Vacuum Drying Kinetics of Alginate-Starch Gel

Microwave energy drying under vacuum was investigated for alginate-starch hydrogel. Drying was conducted using 2450 MHz microwave energy at 25 mm Hg absolute pressure and different power levels; e.g., 300, 500, 700, 900, and 1100 watts. Drying was continued until final moisture content of the sample reached less than 1% wet basis. Moisture loss during drying was measured at 3-min intervals. Drying kinetics were used to describe both macroscopic and microscopic mechanisms of heat and mass transfer. Experimental drying kinetic data were fitted to a mathematical model. Experimental drying data points were fitted to an empirical model equation.     

Effect of Microwave Energy on Vacuum Drying Kinetics of Alginate-Starch Gel

Microwave energy drying under vacuum was investigated for alginate-starch hydrogel. Drying was conducted using 2450 MHz microwave energy at 25 mm Hg absolute pressure and different power levels; e.g., 300, 500, 700, 900, and 1100 watts. Drying was continued until final moisture content of the sample reached less than 1% wet basis. Moisture loss during drying was measured at 3-min intervals. Drying kinetics were used to describe both macroscopic and microscopic mechanisms of heat and mass transfer. Experimental drying kinetic data were fitted to a mathematical model. Experimental drying data points were fitted to an empirical model equation.     

微波真空干燥技术的探讨

干燥是高能耗行业,我国干燥能耗约占全部工业能耗的12％。“节能减排”是保障我国能源安全、发展经济和保护环境的基本国策。根据不同的生产条件,科学选用烘干工艺和设备,对节约能源、减少原材料消耗、降低生产成本、提高经济效益、增强企业市场竞争力具有重要的意义。     

Microwave Drying Kinetics of Okra

In this work, the effects of power level and sample mass on moisture content, moisture ratio, drying rate, and drying time of Turkey okra (Hibiscus esculenta L.) were investigated using microwave drying technique. Various microwave power levels ranging from to 180 to 900 W were used for drying of 100 g of okra. To investigate the effect of sample mass on drying, the samples in the range of 25 to 100 g were dried at microwave power level of 360 W. To determine the kinetic parameters, the drying data were fitted to various models based on the ratios of the differences between the initial and final moisture contents and equilibrium moisture content. Among of the models proposed, Page's model gave a better fit for all drying conditions used. The activation energy for microwave drying of okra was calculated using an exponential expression based on Arrhenius equation and was found to be 5.54 W/g.     

Microwave-Assisted Thin Layer Drying of Wheat

Drying characteristics of Canada Western Red Spring (CWRS) wheat were studied using a domestic microwave convective oven. The effects of microwave power level, grain bed thickness, and initial grain moisture on the drying kinetics were investigated. Wheat samples with initial moisture levels of 0.18 to 0.29 kg water/kg of dry matter were dried for different drying periods of 180 to 360 s. The moisture loss data were recorded at regular short intervals. Then moisture loss data were fitted to various models (Page equation, modified drying equation, and Midilli equation) to study the drying kinetics of wheat. The results showed that wheat moisture loss increased with increasing microwave power level. A mathematical model was developed by coupling mass and energy balances, resulting in a system of non-linear equations. The predicted moisture loss data from the developed model were compared by fitting to experimental microwave data that were in good agreement.     

Moisture Diffusivity Analysis in a Microwave Drying Process under Different Operating Conditions

This article deals with the kinetic analysis of the drying of sliced mushrooms (Agaricus bisporous) and apples (Golden Delicious), as representatives of vegetables and fruits, by the application of microwave. The drying experiments were carried out in monomode or multimode cavities, depending on the purpose of the study. In the former, the location of the temperature control is analyzed, and in the latter, the effect of pressure, air humidity, and temperature control. In the experiments, the mass loss was monitored over time and the drying kinetics described by means of a model, assuming effective diffusivity to be constant. The changes in the diffusion coefficient could be explained in terms of possible texture modifications of the product derived from the different conditions experienced during drying.     

Moisture Diffusivity Analysis in a Microwave Drying Process under Different Operating Conditions

This article deals with the kinetic analysis of the drying of sliced mushrooms (Agaricus bisporous) and apples (Golden Delicious), as representatives of vegetables and fruits, by the application of microwave. The drying experiments were carried out in monomode or multimode cavities, depending on the purpose of the study. In the former, the location of the temperature control is analyzed, and in the latter, the effect of pressure, air humidity, and temperature control. In the experiments, the mass loss was monitored over time and the drying kinetics described by means of a model, assuming effective diffusivity to be constant. The changes in the diffusion coefficient could be explained in terms of possible texture modifications of the product derived from the different conditions experienced during drying.     

A Combination of Freeze Drying and Microwave Vacuum Drying of Duck Egg White Protein Powders

High energy consumption during freeze drying (FD) is a major concern that limits its application on common food product manufacturing. In this research, fresh duck egg white protein (FDEWP) powder and desalted duck egg white protein (DDEWP) powder were obtained by a combined two-stage tandem drying technologies (FD and microwave–vacuum drying [MVD]) in order to reduce energy consumption while maintaining good product quality. The results showed that the drying time for the FDEWP and DDEWP powders was significantly decreased by FD + MVD compared to those obtained by the FD-only process. The FDEWP powders dried by FD + MVD had a better color (higher L* and lower b*), lower apparent density, and lower foaming stability but higher emulsifying index than those dried by FD only. The DDEWP powder dried by FD + MVD had a product quality similar to that of FDEWP powder, suggesting that the DDEWP powder could be widely used as a food ingredient.     

Microwave,Vacuum, and Air Drying Characteristics of Collard Leaves

Collard leaves (Brassica oleracea L. var. acephala) with an initial moisture content of 6.65 on percentage dry basis (%db) were dried by three different drying methods: microwave, air, and vacuum. Samples of fresh leaves, 25 g each, were dried until their moisture was down to 0.1 on a dry basis. The following drying levels were used in each of the drying processes: 350, 500, 650, 750, 850, and 1000 W for microwave drying; 50, 75, 100, 125, 150, and 175°C for air drying; and 0.4, 50, and 100 mmHg at 50 and 75°C for vacuum drying, respectively. Drying times ranged between 2.5 to 7.5 min, 8 to 210 min, and 35 to 195 min for microwave, air, and vacuum drying, respectively. The data obtained compared well with a thin-layer drying model. Microwave drying at 750 W provided optimal results with respect to drying time, color, and ascorbic acid content (vitamin C).     

Simultaneous Drying and Modification of Properties of Starch Using Vacuum Microwave Treatment

The prospect of modifying starch properties while drying was investigated. Potato starch (18% moisture, dry basis) was vacuum microwave treated for different durations (60 to 600 s) with power ratings of 600, 1,000, and 1,500 W at a reduced pressure of 5,000 Pa (absolute). The drying rate was observed to be partially constant but was accompanied by a curious rise in sample temperature. Under a polarized light microscope, reduction in granule size was noticed, which was confirmed from the bulk density measurements, and this shrinkage may be explained by the loss of constituent water. Water absorption capacity of the treated starch samples was further studied at 55°C. The results showed a sudden increase in the capacity, indicating a reduction in gelatinization temperature of starch. This may be attributed to the change in nature of starch from crystalline to amorphous as shown by X-ray diffractograms and to the cracks developed on the granule surface during treatment seen in the scanning electron microscope images. This modified starch can serve well in the paper and food industry.     

Effect of Convective Air Attributes with Microwave Drying of Soybean: Model Prediction and Experimental Validation

The heat and mass transfer that occurred during drying of soybeans by a combined process using microwave (MW) and convective hot air was studied. A coupled mathematical model was developed to simulate this phenomenon. The soybean samples were re-wetted to 20% wet basis, the selected level of initial moisture content (IMC), and then dried in a domestic microwave oven under various MW power levels from 300 to 390 W, using inlet air with relative humidity of 35, 55, 75, and 95%. The simulated moisture loss profiles obtained from the coupled model compared well with those obtained in the experiments. Results showed that the drying rate decreased from 6.235 × 10^?5 to 6.192 × 10^?5 kg water/(kg wb s) as the inlet air temperature increased from 30 to 60°C. Furthermore, the drying rate was observed to increase from 6.192 × 10^?5 to 6.211 × 10^?5 kg water/(kg wb s) as the relative humidity (RH) increased from 35 to 95%.     

High-Frequency Energy-Assisted Vacuum Drying of Fresh Eucalyptus globulus

Worldwide, eucalyptus tree plantations have been established in appropriate climates because of fast growth and wood qualities suitable mainly for pulp. A potential exists of converting eucalyptus trees into lumber that may be of higher value than pulp. Conventional drying of lumber of Eucalyptus globulus is often difficult because of the occurrence of drying stresses, leading to collapse and checking. The special method of vacuum drying while heating the wood with high-frequency energy (75-77 mbar, 46-51°C) was used to obtain short drying times (5-13 days from green state to 10% final moisture content) and low crack amount.     

春笋微波干燥动力学模型研究

在不同微波功率下研究春笋（5mm厚度，200g）干燥过程中失水速率和颜色的变化规律。失水速率随微波功率增大而增大，用拟和性较好的Page方程建立了水分比变化模型。色泽变化参数用亮度L、红色度a和黄色度b表示。红色度a值和黄色度b值上升而亮度L下降，笋片微波干燥后总体色泽加深。色泽各参数变化用食品中零级和一级反应模型来拟和，其中L和b的变化适合一级反应模型，a的变化适合用零级反应模型表达。     

Microwave Drying of Wood Strands

Characteristics of microwave drying of wood strands with different initial moisture contents and geometries were investigated using a commercial small microwave oven under different power inputs. Temperature and moisture changes along with the drying efficiency were examined at different drying scenarios. Extractives were analyzed using gas chromatography/mass spectrometry (GC/MS). The results showed that the microwave drying process consisted of three distinct periods (warm-up period, evaporation period, and heating-up period) during which the temperature, moisture change, and drying efficiency could vary. Most of the extractives were remnant during microwave drying. It was observed that with proper selections of power input, weight of drying material, and drying time, microwave drying could increase the drying rate, save up to 50% of energy consumption, and decrease volatile organic compound (VOC) emissions when compared with the conventional drying method.