OPTIMUM STRATEGY FOR FLUIDIZED BED PADDY DRYING

Abstract

A feasibility study of paddy drying by fluidization technique was conducted. Operating parameters affecting product quality, drying capacity and energy consumption were investigated. Experimental results showed that drying rate of a paddy kernel was controlled by diffusion. However, drying capacity of a dryer increased with specific air flow rates and drying air temperatures. Energy consumption was reduced when specific air flow rate decreased or when fraction of recycled air increased. Maximum temperature should be limited to 115%C and final moisture content of paddy at 24-25% dry basis if product qualities were maintained. Simulated results obtained from a developed mathematical model indicated that the optimum operating parameters should be as follows : fraction of air recycled of 80%, air velocity of 4.4 m/s, bed thickness of 9.5 cm and specific air flow rate of 0.1 kg/s-kg dry matter. An economic analysis showed that total drying cost was US$ 0.08/kg water evaporated.     

OPTIMUM STRATEGY FOR FLUIDIZED BED PADDY DRYING

A feasibility study of paddy drying by fluidization technique was conducted. Operating parameters affecting product quality, drying capacity and energy consumption were investigated. Experimental results showed that drying rate of a paddy kernel was controlled by diffusion. However, drying capacity of a dryer increased with specific air flow rates and drying air temperatures. Energy consumption was reduced when specific air flow rate decreased or when fraction of recycled air increased. Maximum temperature should be limited to 115%C and final moisture content of paddy at 24-25% dry basis if product qualities were maintained. Simulated results obtained from a developed mathematical model indicated that the optimum operating parameters should be as follows : fraction of air recycled of 80%, air velocity of 4.4 m/s, bed thickness of 9.5 cm and specific air flow rate of 0.1 kg/s-kg dry matter. An economic analysis showed that total drying cost was US$ 0.08/kg water evaporated.     

DRYING '80 VOLUME 1: DEVELOPMENTS IN DRYING

ABSTRACT

The purpose of this research was to investigate strategies for papaya glacé drying in tunnel. To evaluate the optimum conditions of drying, corresponding mathematical models were also considered. The criteria set for this study included low drying time, low specific energy consumption and acceptable qualities of papaya glace. The results obtained from the model of batch tunnel drying were in good agreement with the experimental ones. From the mathematical models, it was found that the optimum conditions of the first stage of drying of papaya glace (3.1×7.8×1.4 cm) were drying temperature of 70°C, specific air flow rate of 12 kg/h-kg dry papaya glace (velocity of 1.25 m/s) and air recycle ratio of 70%. In the second stage of drying papaya glace (0.98×0.98×0.98 cm), it was found that the optimum drying conditions were: drying air temperature of 55°C, specific air flow rate of 10 kg/h-kg dry papaya glace (velocity of 0.6 m/s) and air recycle ratio of 80%. Ambient air temperature and relative humidity were 30°C and 70% respectively.     

Mathematical Model of Fixed-Bed Drying and Strategies for Crumb Rubber Producing STR20

The objectives of this research were to investigate empirical and diffusion models for thin-layer crumb rubber drying for producing STR20 rubber using hot air temperatures of 110–130°C and to study the effect of drying parameters such as inlet drying temperature, volumetric flow rate, and initial moisture content on the quality of dried rubber. Finally, a mathematical drying model for predicting the drying kinetics of crumb rubber was developed using inlet air flow rates of 300–600 m³/min-m³ of crumb rubber (equivalent to 1.8–5.0 m/s) with the crumb rubber thickness fixed at 0.25 m. The average initial moisture content of samples was in the ranges of 40 and 50% dry basis while the desired final moisture content was below 5% dry basis. The results showed that the drying equation of crumb rubber was highly related to the inlet air temperature, while the drying constant value was not proportional to the initial moisture content. Consequently, the experimental data were formulated using nine empirical models and the analytical solution of moisture ratio equation was developed by Fick's law of diffusion. The result showed that the simulated data best fitted the logarithmic model and was in reasonable agreement to the experimental data. The effective diffusion coefficient of crumb rubber was in the range of 1.0 × 10^?9 to 2.15 × 10^?5 m²/s corresponding to drying temperatures between 40 and 150°C, respectively. The effects of air recirculation, inlet drying temperature, initial moisture contents, air flow rate, and drying strategies on specific energy consumption and quality of samples were reported. The experiments were conducted using two different drying strategies as follows: one-stage and two-stage drying conditions. The results showed that initial moisture content and air flow rates significantly affected the specific energy consumption and quality of rubber, while the volumetric air flow rate acted as dominant effect to the specific energy consumption. The simulated results concluded that the percentage of recycled air between 90 and 95% provided the lowest specific energy consumption as compared to the others.     

A New Model and Quality of Unfrozen and Frozen Cooked Rice Dried in a Microwave Vibro-Fluidized Bed Dryer

This study aimed to develop a suitable drying model for microwave vibro-fluidized bed drying in a single-mode applicator (MVFB-SMA drying) of cooked rice with and without prefreezing treatment and to investigate the effects of prefreezing treatment and drying temperature (110–185°C) on quality of dried cooked rice. During the process of drying cooked rice from 60 to 10% (wet basis), results indicated that drying rate increased, whereas drying time decreased with prefreezing treatment and increased drying temperature. The drying rate and drying time of unfrozen and frozen cooked rice ranged from 0.196 to 0.497 g water/g dry matter/min and 0.228 to 0.554 g water/g dry matter/min; and from 7 to 2.5 min and 5.5 to 2 min, respectively. A new model was proposed in this study (MR = exp(?k t ⁿ ) + bt + c) to compare with 11 commonly used drying models. The new model describes the MVFB-SMA drying data most satisfactorily. The values of effective diffusivity were between 1.70 × 10^?7 and 5.72 × 10^?7 m²/s for the unfrozen sample and between 1.99 × 10^?7 and 5.86 × 10^?7 m²/s for the frozen sample. Their activation energy values were 23.66 and 21.19 kJ/mol, respectively. Prefreezing treatment provided a whiter product with a less uniform porous structure and higher bulk density. Slower ability to rehydrate was also observed for the frozen cooked rice dried at 160 and 185°C. An increase in drying temperature resulted in changes in whiteness, microstructure, bulk density, and rehydration capability. No prefreezing treatment and drying at 160°C seemed to be the optimal process condition for cooked rice, ensuring whiteness, a porous structure, low bulk density, and high rehydration capability.     

DESIGN,TESTING, AND OPTIMIZATION OF VIBRO-FLUIDIZED BED PADDY DRYER

The objectives of this research were to design, construct and test a prototype of vibro-fluidized bed paddy dryer with a capacity of 2.5–5.0 t/h and develop a mathematical model that determines optimum operating parameters. Experimental drying conditions were: air flow rate, 1.7 m³/s; bed velocity, 1.4 m/s; average drying air temperature, 125–140°C; residence time of paddy approximately 1 minute; bed height, 11.5 cm; fraction of air recycled, 0.85 and vibration of intensity, 1 (frequency, 7.3 Hz and amplitude, 5 mm). Moisture content of paddy with a feed rate of 4821 kg/h was reduced from 28 to 23% d.b. Specific primary energy consumption (SPEC) was 6.15 MJ/kg-water evaporated. Electrical power of blower motor and vibration motor was 55% as compared to electrical power of blower motor used in fluidized bed drying without vibration. Comparison between the experimental and simulated results showed that the mathematical model could predict fairly well. To find out optimum operating parameters, the grid search method was employed with criteria based on acceptable moisture reduction and quality and minimum energy consumption.

     

An experimental study on the performance of a condensing tumbler dryer with an air-to-air heat exchanger

The performance of energy consumption in the closed-loop tumbler dryer with a condenser for clothes drying is evaluated as a function of the heater capacity, the drying air flow rate inside the dryer, and the cooling air flow rate. The clothes dryer in laundries used in this study consists of a tumbling drum, condenser for condensing the humid and hot air flowing out the rotating drums, and electric heater for heating the circulating drying air. Tests were performed at the heating capacity of 1.9 kW to 2.7 kW, the drying air flow rate of 60 m³/h to 140 m³/h, and the cooling air flow rate of 100 m³/h to 240 m³/h. The total energy consumption, the drying time, and the condensate water rate were also investigated. Parametric results showed that a larger heater power resulted in shorter drying time. With increasing heater power, the air temperature and the condensate rate increased due to the higher humidity ratio in the air. The drying air flow rate and the cooling air flow rate did not have a significant effect on drying performance.     

DRYING OF SOY PULP (OKARA) IN A BED OF INERT PARTICLES

ABSTRACT

Drying of okara, an insoluble pulp residue waste byproduct of tofu production, was investigated in a continuously moving bed of inert particles subjected to vortex-like motion. The experimental variables in their respective ranges included the mass of Teflon pellets used as inert particles (0.4–1.2 kg), feed rate (0.5–1.4 kg/h), inlet air temperature (100–145°C) and airflow rate (195–271 m³/h). The dryer showed good performance in general and produced dry okara with moisture content ranging from 5 to 33% wb depending upon the operating conditions. The product recovery ranged from 80 to 90% on dry basis in most experiments. The specific water evaporation rate in okara drying increased with increasing of the feed rate and mass of Teflon pellets. However, the specific heat consumption decreased with an increase in the okara feed rate. Results showed that specific heat consumption for okara drying in a bed of inert particles was about 3 to 4 times higher in comparison with that of free water.     

COFFEE CHERRY DRYING: A TWO-LAYER MODEL

Drying of Coffea arabica cherry was carried out in a thin layer dryer at air temperatures of 40, 50, 60 and 70°C at bed depths of 50, 62.5 and 75mm with air flow rates of 1.5 and 2m³/m²/ min. Since the coffee cherry consis ts of skin and bean, a two layer drying model was developed to characterize the overall drying process for relative humidity range of 46 to 83 per cent. The diffusion coeffcient was determined using drying and equilibrium data and expressed as an Arrhenius- type function. The study revealed that the qualityof the coffee was unaltered over the temperature range studied.     

Cross-Flow Fluidized Bed Paddy Dryer: Prototype and Commercialization

ABSTRACT

The objective of this paper is to design and test a prototype, 0.82 ton/h capacity, fluidzed bed paddy dryer for high moisture paddy. Exhausted air is paritially recycled. Experimental results showed that the unit operated efficiently and yielded high product quality in terms of head yield and whiteness. In reducing the moisture content from 45% to 24% dry-basis using air temperature of 100–120°C, fraction of air recycled of 0.66, specific air flow rate of 0.05, kg/s-kg dry matter, superficial air velocity of 3.2 m/s, bed depth of 0.1 m, total primary energy consumption was 2.32 MJ/kg water evaporated of which 0.35 was primary energy from electricity (electrical energy multiplied by 2.6) and 1.79 was primary energy in terms of heat.     

Drying of grape pomace with a double pass solar collector

This study aims to analyze the performance of a novel design of the double pass solar air collector (DPSAC)-assisted drying system and investigate the drying kinetics of grape pomace which is an agricultural by-product. The samples were dried to a moisture content of 0.01?g water/g dry matter between 100 and 250?min depending on the weather conditions. The average thermal efficiencies of DPSAC were calculated as 79.77, 79.85, and 69.46%. Average values of the coefficient of performance of DPSAC were determined as 5.32, 5.13, and 4.32. The highest specific moisture extraction rate value was achieved as 617.18?g water/kWh. Whereas the mass transfer coefficient (h_m) values ranged from 9.15E?11 to 1.04E?7?m/s, the effective moisture diffusivity (D_e) values were obtained between 3.04E?13 and 1.02E?10?m²/s. The qualitative analysis showed that the drying using DPSAC may be an alternative for drying applications in terms of short drying time and energy usage. Nevertheless, these results clearly suggest a complex and effective interplay between thermal performance and drying kinetics.     

Experimental Study on Optimization of the Agglomeration Process for Producing Instant Sugar by Conical Fluidized Bed Agglomerator

This study was conducted to determine the optimal processing conditions for manufacturing instant sugar. The instant sugar was produced with a batch fluid bed agglomerator under the following conditions: inlet air temperature 60–90°C; water flow rate 1–3 mL min^?1; and spraying time 1–10 min. The optimal conditions were estimated using response surface methodology as follows: inlet air temperature of 74.4°C, water flow rate of 2.85 mL min^?1, and spraying time of 10 min. Subsequently, particle density of 1,550 kg m^?3, poured density of 470.13 kg m^?3, tapped density of 599.8 kg m^?3, porosity of 62.1%, mean diameter of 324.66 µm, flowing time of 6.39 s, yield percentage of 78.96%, and desirability of 0.46 were obtained as optimal amounts. The results showed that the quadratic effects of water flow rate and spraying time on flowing time and particle density as well as the effects of spraying time and inlet air temperature on mean diameter and flowing time were significant. Within the temperature range of 60–90°C, the impact of spraying time and water flow rate on instant sugar properties had preference over inlet air temperature. Moreover, the optimal instant sugar required less dissolution time compare to various industrial sugar samples.     

Ultrasound-assisted fluidized bed drying of paddy: Energy consumption and rice quality aspects

Several studies have been conducted on equipping conventional fluidized bed with some technologies to increase drying efficiency and its performance. The objective of this study was to investigate the influence of high-power ultrasound (HPU) on fluidized bed drying of paddy in terms of drying kinetics, grain quality (percentage of cracked kernels and bending strength of grain kernels), and specific energy consumption (SEC). To decrease the initial moisture content of paddy from 26.5?±?0.5% (kg/kg, d.b) to the final moisture content of 13?±?0.5% (kg/kg, d.b), the experiments were conducted in a factorial design at three levels of ultrasound power densities (11.1, 14.6, and 18.7?kW/m³), four levels of frequencies (20, 25, 28, and 30?kHz), and three levels of drying air temperatures (30, 40, and 50°C). Application of HPU in conjunction with conventional fluidized bed drying led in 23% decrease in drying time as well as improvement in grain quality, in terms of percentage of cracked kernels and bending strengths. In addition, SEC reduced approximately by 22%, as HPU applied at selected drying condition.     

Straw combustion in a fixed bed combustor

Straw and herbaceous energy crops are key biomass materials for greenhouse gas neutral energy production. Combustion of straw and two herbaceous crops was investigated in a fixed-bed reactor for a range of air flow-rates (234–1170 kg/m² h). The fixed bed tests simulate the moving bed combustion where the distance along a grate corresponds to the time on the fixed bed. Measured temperatures, gas composition and mass loss were used to evaluate the combustion characteristics in terms of ignition front speed, burning rate, percentage of mass loss and the equivalence ratio. The average burning rates of herbaceous fuels reached a peak of 220–250 kg/m² h at air flow rates of 700–900 kg/m² h. An overlap of the two distinct periods of combustion was observed at high air flow rates, as the air supply was sufficient to simultaneously burn the char above the ignition front. When uncut straw was burned, less uniform packing of the long fibres increased the effect of air channelling and led to irregular propagation of the ignition front.     

Drying Suspensions in a Pulsed Fluidized Bed of Inert Particles

The drying of carbohydrate suspensions on polypropylene particles in a pulsed fluidized bed was studied by means of a 2⁵ experimental design, to determine the effect of the air flow and temperature, suspension flow rate, and free section and rotating speed of the rotary plate on the Nusselt number, the moisture content of the product, and the percentage of solids retained inside the bed (which were minimized to 4.9 and 14.4%, respectively) with an air flow of 600 m³/h at 90°C and 720 mmHg, a suspension flow rate of 6 L/h, and a plate with 6% free section, rotating at 50 rpm.

Additionally, the effects of temperature, air flow, and suspension flow rate on the residence time distribution (RTD) were determined, using the stimulus-response methodology. The RTD was represented by 1.1 to 2 tanks in series, according to this model. The mean residence time of the dried carbohydrate particles was between 5.4 and 8.2 min.

Finally, an egg suspension could be dried at 4 L/h, with air at 90°C, with a mean residence time about 50% longer that that found for drying carbohydrate suspensions.     

STEAM DRYLNG OF WOOD FUELS

ABSTRACT

The objective of this work is to investigate some of the important aspects in the design of a steam band dryer for wood fuels. For this purpose the drying of the material in a bench-scale fixed bed dryer has been studied.

Drying times and thermal efficiencies for experiments conducted under different conditions are compared. The investigated materials are soft-and hardwood chips and softwood bark.

The thermal efficiency, the part of the sensible heat which is used during one passage of the steam through the bed, increases with increasing mass load (mass of dry matter per unit area) and with decreasing steam mass flux. At a mass load of 30 kg/m the thermal efficiency is about 0.85 even at steam mass fluxes as high as 0.6 kg/m² s (1.2 m/s). The thermal efficiency proves to be almost independent of pressure and temperature of the steam.

Due to the very inhomogeneous materials the steam mass flow distribution was uneven. This causes a decreased thermal efficiency. When bark     

Influence of Dry Matter Content and Drying Conditions on Effective Diffusion Coefficient of Onion (Allium cepa,L.)

ABSTRACT

Demand for fresh and dehydrated onions has increased considerably over the last two decades. To meet this challenge new varieties possesing superior field characteristics have been developed whose dehydration characteristics differ markedly. In this work the influence of dry matter content in the raw onion and drying conditions on the effective diffusion coefficient is studied. In the falling rate period, the diffusion activation energy was found to be 33.9 kJ/mol, and the D_σ parameter (the effective diffusivity at high moisture contents) was found to be 5.0736×10^-5 m²/s. On the basis of measurements with seven different onion varieties (with raw dry matter content between 19.5 and 23.5 kg dry matter/kg fresh product) an exponential relationship was found between the effective diffusivity and dry matter content of the raw onion.     

DESIGN AND CONTINUOUS OPERATION OF A SOLAR CONVECTION DRIER WITH AN AUXILIARY HEATING SYSTEM

A solar drier of the through-draft type (4 trays at 0.5 m² surface area) with natural air convection and an auxiliary gas heating system was constructed. General relationships between the climatic conditions of the ambient air, product load and drying characteristics were established. Test runs with the drier as continuous equipment were carried out over a period of 24 h, using carrot dice as experimental material. Air flow rates through the dryer between 100 and 140 kg/h and overall drying rates between 1.5 and 2 kg/h were reached. The overall energy efficiency coefficient for the hybrid heating system amounted to 27 % as compared to 31 to 37 % for the solar energy heating alone and to 22 to 27 % for gas heating energy alone. A combination of continuous drying in the first stage with subsequent batch-wise finish drying in the same or a supplementary drier seems to be advantageous.     

Kinetics of ultrasound pretreated apple cubes dried in fluidized bed dryer

Abstract

This work evaluated the effect of ultrasonic pretreatment on the production of dehydrated apples (Malus domestica L. var Granny Smith) in a fluidized bed dryer. Cube-shaped apple samples were subjected to ultrasound in an ultrasonic bath and dried in a fluidized bed drier. The experimental design evaluated the effect of ultrasound pretreatment time (0 to 30?min) on the soluble solids loss during pretreatment and on the drying time. The ultrasonic pretreatment was carried out in a bath ultrasound operating at 25?kHz and outputting 55?W/m³ of power density. Distilled water was applied in the pretreatment to produce low-calorie apple cubes. Fluidized bed drying was carried out at 30, 40, and 50?°C. Fick’s law was used to model the drying process and to determine the apparent water diffusivity. The soluble solid loss ranged between 8.7 and 21.2% during the pretreatment, and the apparent water diffusivity during air drying ranged from 1.09?×?10^?6 to 2.81?×?10^?6 m²/min. Ultrasound pretreatment increased the apparent water diffusivity up to 58%. Apple cubes subjected to 20?min of ultrasound pretreatment and dried at 50?°C presented the highest apparent water diffusivity and dried to achieve a water activity of 0.4 in 100?min.