Variation in Drying Behavior and Final Moisture Content of Wood during Conventional Low Temperature Drying and Vacuum Drying of Betula pendula Timber

Conventional and vacuum drying experiments were conducted on Betula pendula timber, which was sawn from trees felled during three different seasons. The influence of the wood procurement season on drying behavior differed, on the one hand, between the drying phases above and below 30% moisture content in the conventional drying, and, on the other hand, between the conventional and vacuum drying methods. During the first steps of the conventional drying process, relative humidity in the kiln, as well as drying time and drying rate, varied according to the felling season. Variations in environmental conditions outside the kiln and the seasonal variation in the physical properties of the wood were presumed to be the reasons for differences in drying behavior. The difference in moisture content gradient, i.e., the difference in final moisture content between the inner wood and the surface layer of boards, was greater in conventionally dried timber than in vacuum-dried timber. In conventionally dried timber there was a clear seasonal variation in the gradient of final moisture content, which was greatest for winter-felled wood. The premature drying of the surface layer during the first steps of the conventional drying process of winter-felled wood was the reason for the higher gradient of moisture content. Storage of wood as logs decreased the standard deviation of the final moisture content.     

Variation in Drying Behavior and Final Moisture Content of Wood during Conventional Low Temperature Drying and Vacuum Drying of Betula pendula Timber

Conventional and vacuum drying experiments were conducted on Betula pendula timber, which was sawn from trees felled during three different seasons. The influence of the wood procurement season on drying behavior differed, on the one hand, between the drying phases above and below 30% moisture content in the conventional drying, and, on the other hand, between the conventional and vacuum drying methods. During the first steps of the conventional drying process, relative humidity in the kiln, as well as drying time and drying rate, varied according to the felling season. Variations in environmental conditions outside the kiln and the seasonal variation in the physical properties of the wood were presumed to be the reasons for differences in drying behavior. The difference in moisture content gradient, i.e., the difference in final moisture content between the inner wood and the surface layer of boards, was greater in conventionally dried timber than in vacuum-dried timber. In conventionally dried timber there was a clear seasonal variation in the gradient of final moisture content, which was greatest for winter-felled wood. The premature drying of the surface layer during the first steps of the conventional drying process of winter-felled wood was the reason for the higher gradient of moisture content. Storage of wood as logs decreased the standard deviation of the final moisture content.     

NUMERICAL AND EXPERIMENTAL STUDIES ON INFLUENCE OF COMPRESSION WOOD TIMBER DISTORTION

ABSTRACT

In timber exposed to moisture variations, drying distortions is a serious problem that might result into sawn timber and other wood products unsuitable for construction purposes. Two characteristics of wood are that its behaviour is strongly orthotropic and that it is very sensitive to variations in moisture content. In addition, wood is characterised by variation in its properties from pith to bark. A further important property of wood, which affects its behaviour, is its spiral grain. For timber containing much compression wood the drying distortions are also highly dependent upon where the compression wood is located in the sawn boards. The present study concerns an experimental investigation of density, grain angles, shrinkage parameters and longitudinal elastic modulus in a number of spruce boards containing much compression wood. On the basis of the data obtained, numerical simulations have been carried out in order to determine the deformations that developed in the boards during changes in moisture content.     

MOISTURE MOVEMENT ON DRYING SOFTWOOD BOARDS AND KILN DESIGN

ABSTRACT

This paper provides an overview of present understanding of how moisture can move through softwood boards, as a basis for determining kiln-seasoning strategies. Moisture in green wood is held essentially unbound, whereas below fibre saturation it is bound to a variable extent to the fibre walls. Sapwood, which is that part of the timber used for the transport of liquid nutrients, contains more moisture than physiologically inactive heartwood. Sawing the felled log creates a moisture-denuded layer at the damaged exposed surfaces. These features have a profound influence on the way that moisture can be removed on drying. Superimposed are differences arising from seasonal variations in the growth of wood between earlywood and latewood, which have different moisture permeabilities. When the width of the annual growth ring is relatively large compared with the board dimensions, moisture movement and the development of drying stresses depend markedly upon the sawing orientation relative to the grain direction. Quarter-sawn boards dry more uniformly (in the direction normal to the drying surfaces), but more slowly than flat-sawn boards. Most timber boards are stacked and then dried in box-shaped kilns. The uniformity of drying depends on the goodness of this stacking and on a uniform airflow being presented to the inlet face of the stack. Some non-uniformities can be mitigated by periodic reversals of the airflow direction through the stack and by overdrying the majority of boards to reduce wet spots, but there are limits, while overdrying reduces kiln capacity. Attention to aspects of the kiln geometry can reduce the fan-energy requirements and shorten the drying time, with a more uniform moisture content through out the kiln load.     

NUMERICAL AND EXPERIMENTAL STUDIES ON INFLUENCE OF COMPRESSION WOOD TIMBER DISTORTION

In timber exposed to moisture variations, drying distortions is a serious problem that might result into sawn timber and other wood products unsuitable for construction purposes. Two characteristics of wood are that its behaviour is strongly orthotropic and that it is very sensitive to variations in moisture content. In addition, wood is characterised by variation in its properties from pith to bark. A further important property of wood, which affects its behaviour, is its spiral grain. For timber containing much compression wood the drying distortions are also highly dependent upon where the compression wood is located in the sawn boards. The present study concerns an experimental investigation of density, grain angles, shrinkage parameters and longitudinal elastic modulus in a number of spruce boards containing much compression wood. On the basis of the data obtained, numerical simulations have been carried out in order to determine the deformations that developed in the boards during changes in moisture content.     

MOISTURE MOVEMENT ON DRYING SOFTWOOD BOARDS AND KILN DESIGN

This paper provides an overview of present understanding of how moisture can move through softwood boards, as a basis for determining kiln-seasoning strategies. Moisture in green wood is held essentially unbound, whereas below fibre saturation it is bound to a variable extent to the fibre walls. Sapwood, which is that part of the timber used for the transport of liquid nutrients, contains more moisture than physiologically inactive heartwood. Sawing the felled log creates a moisture-denuded layer at the damaged exposed surfaces. These features have a profound influence on the way that moisture can be removed on drying. Superimposed are differences arising from seasonal variations in the growth of wood between earlywood and latewood, which have different moisture permeabilities. When the width of the annual growth ring is relatively large compared with the board dimensions, moisture movement and the development of drying stresses depend markedly upon the sawing orientation relative to the grain direction. Quarter-sawn boards dry more uniformly (in the direction normal to the drying surfaces), but more slowly than flat-sawn boards. Most timber boards are stacked and then dried in box-shaped kilns. The uniformity of drying depends on the goodness of this stacking and on a uniform airflow being presented to the inlet face of the stack. Some non-uniformities can be mitigated by periodic reversals of the airflow direction through the stack and by overdrying the majority of boards to reduce wet spots, but there are limits, while overdrying reduces kiln capacity. Attention to aspects of the kiln geometry can reduce the fan-energy requirements and shorten the drying time, with a more uniform moisture content through out the kiln load.     

The impact of drying and steaming processes on surface color changes of tension and normal beech wood

Abstract

Beech wood has a high frequency of defects such as red heartwood, reaction wood (tension wood). For the experimental measurements four logs without visible defects like red heartwood, which can noticeably affects the measurements' results were qualified. The drying medium temperature in the first phase of the process before the moisture content of the specimens fell below the FSP was maintained at 45?°C. Then, the temperature was gradually increased to the maximum value 65?°C. The results showed that different initial wood moisture content does not affect to final value of tension and normal wood. The colorimetric parameter L* was much higher for tension wood. After steaming, there were greater differences in the colorimetric parameters, respectively, a* and b*. After drying the difference of all colorimetric parameters between tension and normal wood was significantly less. The color changes were only noticed in the surface layers of specimens. Differences were small, and thus, the impact of the tension wood on the color changes was not confirmed. However, since the lightness of tension wood plays a key role for its visual detection, it may be adequate to only measure the lightness parameter (L*).     

Comparing two intermittent drying schedules for timber drying quality

Intermittent drying techniques for drying timber may provide various benefits by improving timber quality and addressing energy efficiency through saving in energy consumption. The purpose of this study was to compare two intermittent drying schedules applied in the treatment of Eucalyptus delegatensis boards, through assessing surface and internal check development, moisture content (MC) profiles during drying, and timber distortions at the end of drying. The study used identical conditions during the heating phase at 45°C/60% relative humidity (RH), except for RH during the nonheating phase (80 and 90%). The results, discussed in this paper, analyzed the timber quality during and at the end of drying. The different RH during the nonheating phase did not generate a significant difference in MC at the case boards between the two drying schedules. The assessed quality of timber at the end of drying was based on AS/NZS 4787:2001. MC gradient, drying stress residual, internal checking and collapse were graded as class “A” (class A is the highest grade and D is the lowest). Bow, cupping, and spring were under the permissible levels based on grading standard AS 2082–2007. Measured data were validated using Drytek® simulation software showing MC movement in case boards.     

Mathematical model of heat and moisture transfer in alder birch wood during the thermo-vacuum treatment and its application in the quantitative control of the wood color

High-temperature heat treatment (HTHT) is an effective method for improving the wood dimensional stability and biological durability at present. However, the quantitative control of the wood color during the HTHT has been a more difficult problem for a long time. To solve the problem of quantitative control of wood color under the thermo-vacuum treatment (TVT) process, the mathematical model of heat and moisture transfer in alder birch wood (Betula alnoides) during the TVT process was built, and its application in the quantitative control of the wood color was also studied. (1) The experimental values and the model values of heat and moisture transfer in wood were found to be in good agreement. (2) The changes of wood temperature and moisture content (MC) were influenced obviously by the heat treatment temperature, the initial MC, and the thickness of specimen as well. The higher the heat treatment temperature was, the more rapid was the rise in the wood temperature and the drop in MC. The higher the initial MC of the wood was and the thicker the wood got, the slower the rise in wood temperature and the drop in MC. (3) Based on the mathematical model of heat and moisture transfer during the TVT process and the wood color index difference regression equations in the function of the temperature and time, the quantitative control of alder birch wood color during the TVT process was achieved. Therefore, it is feasible that heat and mass transfer principle applied during the TVT process guided the wood color quantitative control.     

Using the Concept of Thin Dry Layer to Explain the Evolution of Thickness,Temperature, and Moisture Content during Convective Drying of Norway Spruce Boards

Abstract:

This article presents an experimental device able to follow the wood temperature, moisture content, board thickness, and surface checking during convective drying. Tests have been carried out on Norway spruce (Picea abies) boards, with different sawing patterns and subjected to a more or less severe drying schedules. For some boards, we observed a first drying phase followed by a transient phase lasting several hours, during which the thickness reduces very slightly and the board temperatures depart from the wet bulb temperature. This period, which is not exactly a true constant drying rate period, can be analyzed using the concept of “thin dry shell.” In order to confirm our hypothesis, an analytical model was used and its results are compared with the experiment. This model takes into account external heat, mass transfer, and diffusion of heat and vapor between the exchange surface and the drying front. Very good agreement is obtained between calculated and experimental temperatures, which validates our equipment and brings physical explanations to different observed behavior; in particular, the existence of a transient first drying period with a thin dry layer is confirmed.     

Effects of Wood Drying Schedules on Fluid Flow in Paulownia Wood

Effects of three drying schedules on fluid flow were studied in the sapwood and heartwood of Paulownia wood (Paulownia fortunei). Boards with a commercial thickness of 5 cm were randomly dried to a final moisture content of 8 ± 2% using a mild (T₆E₃), a moderate (T₆E₄), and a severe (T₇E₄) drying schedule. Permeability measurement was carried out when specimens reached the final moisture content. Results showed a significant difference in the specific gas permeability as well as liquid permeability of the boards dried under the three drying schedules. Furthermore, a significant difference was observed in the gas permeability of sapwood and heartwood, dried under the different schedules, but not much significant difference was seen in the liquid permeability between sapwood and heartwood. T₆E₃ had the highest liquid permeability; furthermore, it was reported to have resulted in the lowest warping and most homogeneous moisture profile. This mild schedule is therefore recommended for commercial drying of Paulownia wood when further preservation and impregnation processes are planned for the dried boards. In the meantime, it is concluded that the age and drying schedule have significant effects on the formation of tyloses, significantly affecting gas and liquid permeability in Paulownia wood.     

Effect of Outer Surface Sealing Treatment on the Reduction of Surface Check Occurrence During the Drying of Center-Bored Round Timber

A significant amount of time and energy is required to dry green timber with a large cross-section. Due to long-lasting internal moisture gradients, internal stress is high during the drying of large cross-sectional timber, and the potential for check occurrence is significant. Although many researchers have aimed to develop a method for drying large pieces of wood without the occurrence of drying defects, a procedure for rapidly drying wood without cracks has not yet been developed. In the present study, an outer surface sealing method and center-boring process (i.e., drilling a hole along the central longitudinal axis) was developed to dry timber with a large cross-section without the occurrence of checks. The proposed center-boring procedure reduces the movement of heat and moisture inside the wood and expedites the drying process by sustaining a small MC gradient. Moreover, the outer surface sealing treatment changes the drying stress direction and controls check occurrence. By kiln drying center-bored (80-mm diameter) and outer-surface-sealed round timber pitch pine (Pinus rigida) with an initial MC of 30% and an outer diameter of 140 mm, a final MC of 6% was obtained within 40 hours without the occurrence of any drying defects.     

Optimization of Solar Kiln for Drying Wood

Theoretical investigation of the physical process of solar drying of timber based on conventional heat and mass transfer equations is presented. The governing equations and boundary conditions of the mass diffusion through the wood timbers are derived; also the governing equations of the components of the solar kiln are presented. The finite difference technique is used to solve the set of these equations by means of a simulation program that is based on object-oriented approach. The simulation program is used to investigate the effect of several design parameters on the drying rate and duration of the wood timbers in order to accomplish the drying process with minimal drying defects. These parameters include the ventilation conditions that control the drying schedule inside the solar kiln, wood volume as a ratio to the solar kiln absorber area, wood timber thickness, season of drying, the drying air velocity, and the stresses that formed on the timber boards due to drying with these several parameters, leading to derive the limit of damage for a selected local wood type. The selected local wood type is Casuarina, which is common in Egypt, and it is commonly used in many simple industries.     

Optimization of Solar Kiln for Drying Wood

Abstract

Theoretical investigation of the physical process of solar drying of timber based on conventional heat and mass transfer equations is presented. The governing equations and boundary conditions of the mass diffusion through the wood timbers are derived; also the governing equations of the components of the solar kiln are presented. The finite difference technique is used to solve the set of these equations by means of a simulation program that is based on object-oriented approach. The simulation program is used to investigate the effect of several design parameters on the drying rate and duration of the wood timbers in order to accomplish the drying process with minimal drying defects. These parameters include the ventilation conditions that control the drying schedule inside the solar kiln, wood volume as a ratio to the solar kiln absorber area, wood timber thickness, season of drying, the drying air velocity, and the stresses that formed on the timber boards due to drying with these several parameters, leading to derive the limit of damage for a selected local wood type. The selected local wood type is Casuarina, which is common in Egypt, and it is commonly used in many simple industries.     

Variability in Transport Properties Regarding Drying Behavior for Blackbutt Timber in New South Wales

ABSTRACT

Variability is a key issue in the processing of many biological materials, in this case the drying of hardwood timber. This article reports the measurements of variability of the diffusion coefficient (a transport property), the initial moisture content, and the basic density that are relevant to the drying of blackbutt, Eucalyptus pilularis Sm, from northern New South Wales in Australia. The diffusion coefficient was quantified using a mathematical model solving Fick's second law of diffusion for mass transfer, and Fourier's law for heat transfer. The initial moisture content and the basic density were measured using experimental procedures. Specifically, within-tree and between-tree variations are reported. The coefficients of variation of the initial moisture contents and final moisture contents are 0.24 and 0.19, respectively, for within-tree variability. A similar result was found for the amount of between-tree variability. Compensating differences in the diffusion coefficients of the timber boards were a significant reason for the small dispersion of final moisture contents, despite the large variation in initial moisture contents.

An analysis of variance showed that some timber properties were affected by the board positions within trees and between trees. Circumferential and radial effects were significant for the within-tree variability of most transport properties. Moreover, principal components analysis suggested that timber boards with low densities have high initial moisture contents and high diffusion coefficients. A potential reason is that if there is less wood material per unit volume (lower density), then there is more space to be occupied by water (higher initial moisture content), and there is also less resistance to the diffusive transport of moisture (higher diffusion coefficients).     

A Simulation Tool for the Optimization of Lumber Drying Schedules

Abstract

A two-dimensional wood drying model based on the water potential concept is used to simulate the convection batch drying of lumber at conventional temperature. The model computes the average drying curve, the internal temperature and moisture content profiles, and the maximum effective moisture content gradient through board thickness. Various scenarios of conventional kiln-drying schedules are tested and their effects on drying time, maximum effective moisture content gradient, final moisture content distribution within and between boards, and energy consumption are analyzed. Simulations are performed for two softwood species, black spruce (Picea mariana (Mill.) B.S.P.) and balsam fir (Abies balsamea (L.) Mill.). The simulation results indicate that the predictive model can be a very useful tool to optimize kiln schedules in terms of drying time, energy consumption, and wood quality. Such a model could be readily combined with intelligent adaptive kiln controllers for on-line optimization of the drying schedules.     

Drying behavior and decay resistance of rubberwood from steamed log and presteamed lumber

The objective of this study was to evaluate the effect of log steaming and steaming prior to drying singly and both treatments together on the drying behavior and decay resistance of Hevea brasiliensis wood (rubberwood). Logs with a diameter of 34.6?±?4.4?cm were used. Half of the logs were kept in their original condition, and the other half were steamed at 90°C for 36?h. Later, the logs were cut into flat sawn boards. Half of the boards were kept in their original condition, and the other half were presteamed at 90°C for 3?h after 1?h of heating-up. These boards were dried in a drying kiln. The drying defects, drying time, drying rate, and decay resistance of wood to the Pycnoporus sanguineus fungus were determined. The results showed that the steaming is not suitable for decreases in the time and the drying rates of this kind of wood, and it neither reduces the drying defects of boards. Furthermore, these treatments adversely affected the decay resistance of rubberwood to P. sanguineus fungi.     

MODELLING OF STRESS DEVELOPMENT DURING DRYING AND RELIEF DURING STEAMING IN PINUS RADIATA LUMBER

ABSTRACT

A one-dimensional stress model was proposed for drying of radiata pine lumber, which has considered wood moisture shrinkage, instantaneous stress-strain relationships, mechano-sorptive creep, time-induced creep and temperature effects. In addition, wood hardening behaviour in the plastic region and differences between stress increase and decrease have been taken into account. The proposed Stress model can predict stress development and relief in a drying cycle once the required wood mechanical and Theological properties have been quantified.

Drying experiments were performed to dry Pinus radiata sap wood boards of 100×40×590 mm in a tunnel dryer. In the experiment, wood temperature, moisture content gradient and residual stress through board thickness were measured. The drying cycle included HT drying, cooling and final steam conditioning. The measured stress patterns were in agreement with the model predictions. However, more accurate calculations will be made once the detailed experimental data for radiata pine wood mechanical and rheological properties are available.     

Enhanced Weathering Resistance of Radiata Pine Wood by Treatment with an Aqueous Styrene/Acrylic Acid Copolymer Dispersion

Radiata pine (Pinus radiata Don.) sapwood was treated with an aqueous dispersion solution of styrene/acrylic acid (St/AA) copolymer (5, 15, or 25%) and the treatment effect on weathering of wood was determined. Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy suggested that the St/AA treatment delayed lignin degradation during artificial weathering; the protection effect increased with St/AA concentration. Decrease in water contact angle upon weathering for the treated wood was also slower than for the untreated control. Scanning electron microscopy revealed that the St/AA polymer filled some wood cell lumina, which facilitates to inhibit moisture and light (especially ultraviolet light) penetration into wood. During 12?months of outdoor exposure, the St/AA-treated wood boards had lower moisture content and less detachment of earlywood cells than the untreated controls. Treatments with St/AA stabilized the surface color by inhibiting photo-oxidation of cell wall polymers and propagation of staining fungi. The results suggest that treatment with St/AA can substantially improve wood’s resistance to weathering.     

STACK-WIDE EFFECTS IN THE MODELING OF SOLAR KILNS FOR DRYING TIMBER

This study examines the stack-wide effects due to the humidification and cooling of air as it passes through a 6 m wide stack of Australian ironbark timber for conditions that are representative of those for solar drying (dry and wet-bulb temperatures of 60 and 50°C, respectively). A solar kiln model for a greenhouse-type design has been modified to account for the drying of timber boards and the possibility of stack-wide effects, in terms of moisture-content differences in the streamwise direction of air flow through the stack. The maximum difference between the moisture contents of the leading and trailing boards is predicted to be 0.011 kg kg^-1 for these conditions, compared with timber moisture contents of 0.15-0.35 kg kg^-1. Hence, the stack-wide effect is insignificant for these conditions in this greenhouse kiln design and may be ignored, reducing the simulation time by over 50%. In addition, 14 elements within a finite-difference model for the drying of the timber boards (25 mm thick) gives predictions of the drying time that are acceptably accurate, while minimizing the computational time.