Study on a Combination Drying Technique of Sea Cucumber

To develop a highly efficient drying technique for sea cucumber, the effects of different drying methods on the drying procedure and product quality were investigated. FD could lead to the best quality but took the longest time, and AD product quality was too poor. VMD was introduced to combine with FD to get acceptable quality and reduce drying time. In order to get optimal technique parameters, an RSA experiment was carried out. The optimal technique parameters of combination drying of FD-VMD were 45% conversion point, 20-30 kPa chamber pressure, and 350-450 W microwave power. Compared with Freeze Drying (FD), Air Drying (AD)-Vacuum Microwave Drying (VMD) could reduce the drying time to half and maintain good product quality.     

Freeze Drying of Apple Slices with and without Application of Microwaves

In this study, Fuji apple slices were dehydrated using freeze drying (FD) combined with microwave assisted with vacuum drying (VMD). The optimal parameter for the diversion point of moisture content from FD to VMD process was at the moisture level of 21%, and for VMD the optimal parameter for vacuum pressure was at 9.15 kPa and microwave power density was at a level of 3.18 w/g. The results show that the two-step technique can significantly reduce total FD time required by up to 40%, while the nutritional value of the dried apple chips remained unchanged compared to FD used alone.     

Production of Crispy Granules of Fish: A Comparative Study of Alternate Drying Techniques

Three alternate dying methods—vacuum drying (VD), vacuum microwave drying (VMD), and pulse-spouted vacuum–microwave drying (PSVMD)—were examined experimentally for their potential as an industrial scale technology to produce granules of fish. Drying kinetics as well as key quality parameters such as expansion ratio, texture, color, sensory characteristics, and microstructure of crispy granules produced by these drying techniques were examined. Results showed that the drying time is reduced with an increase in microwave power level and with reduced pressure as expected. The quality of the granules is affected by the drying method and the operating parameters employed. Granules obtained using PSVMD at a microwave power density of 6.0 W/g displayed optimal quality required for the commercial product accepted by consumers.     

A Two-Stage Vacuum Freeze and Convective Air Drying Method for Strawberries

Strawberries were dehydrated in a two-stage combination drying consisting of vacuum freeze drying (FD) followed by hot air drying (AD), and in a two-stage hybrid method involving FD and finish AD(FAD) to obtain dehydrated strawberries of high quality at reduced cost. Energy consumption and physicochemical properties of the FAD product were compared with single-stage AD and single-stage FD. The quality parameters of the products were also analyzed. It was found that the quality of combined FAD-dried products approximated that of single-stage FD. Hence, the proposed two-stage combination drying method is recommended for dehydration of strawberries to obtain a high-quality product at lower cost when compared with vacuum freeze drying alone.     

A Two-Stage Vacuum Freeze and Convective Air Drying Method for Strawberries

Strawberries were dehydrated in a two-stage combination drying consisting of vacuum freeze drying (FD) followed by hot air drying (AD), and in a two-stage hybrid method involving FD and finish AD(FAD) to obtain dehydrated strawberries of high quality at reduced cost. Energy consumption and physicochemical properties of the FAD product were compared with single-stage AD and single-stage FD. The quality parameters of the products were also analyzed. It was found that the quality of combined FAD-dried products approximated that of single-stage FD. Hence, the proposed two-stage combination drying method is recommended for dehydration of strawberries to obtain a high-quality product at lower cost when compared with vacuum freeze drying alone.     

The Effect of Glass Transition Temperature on the Procedure of Microwave–Freeze Drying of Mushrooms (Agaricus bisporus)

Freeze drying (FD) yields the best quality of dried mushroom but at the cost of a long drying time and high overall cost. Air drying (AD) gives an unacceptably poor quality product. To achieve faster drying along with a high-quality product, a microwave–freeze drying (MFD) technique was developed to dry mushrooms. The relationship between dried mushroom quality and the glass transition temperature during the MFD process was studied to optimize the MFD process. According to the change tendency of the glass transition temperature of mushroom during MFD, a step-down microwave loading scheme for the MFD process was developed to obtain good product quality.     

草莓冻干-真空微波联合干燥节能保质研究

微波真空干燥与冷冻干燥串联联合以减少草莓单纯冻干中的高能耗,同时使产品的质量得到很好的保持。从工艺角度出发,选取最佳水分转换点和后续微波真空干燥的最佳微波功率。另外,将冻干和真空微波干燥过程中的能耗分为有效能耗和无效能耗并进行计算,得出了FD11.5h+VMD的联合干燥能够得到外观最好的草莓,且无效能耗节约率为28.19%;而FD7h+VMD的联合干燥可使无效能耗节约50.28%,虽然没有最好的外观,但其产品仍然可被消费者接受。     

Effects of Four Different Drying Methods on the Quality Characteristics of Peeled Litchis (Litchi chinensis Sonn.)

Four different drying methods, namely, air drying (AD), microwave-assisted vacuum drying (MWVD), coupled microwave–hot air drying (MWAD), and freeze drying (FD), were studied, in terms of drying time, color, reducing sugar content, shrinkage, microstructure, and sensory evaluation. The drying rate of MWVD and MWAD were notably faster than that of AD and FD. The highest reducing sugar content was observed in MWAD, followed by MWVD. No significant differences were observed in reducing sugar between air-dried and freeze-dried products. FD had the best color and shrinkage among the other drying methods. The color and shrinkage of MWVD drying is close to the fresh litchis and much better than hot air and MWAD. Scanning electron microscopy (SEM) images showed that the MWVD and FD litchis have a porous structure, whereas AD and MWAD litchis have a compact structure. The sensory evaluation suggests that peeled litchis dried by the four studied drying methods are of a quality that is accepted by consumers.     

A Combination of Freeze Drying and Microwave Vacuum Drying of Duck Egg White Protein Powders

High energy consumption during freeze drying (FD) is a major concern that limits its application on common food product manufacturing. In this research, fresh duck egg white protein (FDEWP) powder and desalted duck egg white protein (DDEWP) powder were obtained by a combined two-stage tandem drying technologies (FD and microwave–vacuum drying [MVD]) in order to reduce energy consumption while maintaining good product quality. The results showed that the drying time for the FDEWP and DDEWP powders was significantly decreased by FD + MVD compared to those obtained by the FD-only process. The FDEWP powders dried by FD + MVD had a better color (higher L* and lower b*), lower apparent density, and lower foaming stability but higher emulsifying index than those dried by FD only. The DDEWP powder dried by FD + MVD had a product quality similar to that of FDEWP powder, suggesting that the DDEWP powder could be widely used as a food ingredient.     

The drying strategy of atmospheric freeze drying apple cubes based on glass transition

Freeze drying (FD) yields the best quality of dried apple cubes but at the cost of long drying time and also the overall cost. To achieve economical freeze drying along with a high quality product an atmospheric freeze drying (AFD) technique was developed to dry apple cubes. The effect of different air temperature loading scheme on product quality and drying process was studied during AFD. According to the glass transition temperature of apple, a step-up temperature loading strategy for AFD process was developed to reduce the drying time by almost half and provided a similar good product quality.     

Drying Characteristics and Quality of Restructured Wild Cabbage Chips Processed Using Different Drying Methods

The drying characteristics of restructured wild cabbage chips dried using microwave vacuum (MVD), hot air (AD), and microwave freeze drying (MFD) were compared. Some of the key quality parameters of restructured wild cabbage chips such as fracturability and color and sensory characteristics were measured. Results showed that the drying time was reduced with the increase of microwave power (MVD/MFD) and in the case of air drying by the temperature (AD). Drying time was the shortest in the MVD process. Optimal quality of dried chips was obtained with the MFD process at a microwave power level 2.0 W/g.     

How to Meet the Freeze Drying Standard in Combined Drying Processes: Pre and Finish Drying of Carrot Dice

Freeze-drying (FD) processes are well known to produce high-quality consumer products. Major problems are long drying times, high investment costs, and resulting maintenance and operating costs that make FD a very costly process. In this study, the potential of air drying (AD) and microwave vacuum drying (MVD) is tested to reduce freeze-drying times and make better utilization of the investment by combining FD with alternative lower cost drying processes using a pre or finish drying step while preserving the qualwity of the final product. Using carrot dice as a sample product, predrying did not lead to the desired qualities and reduction in drying time, whereas finish drying produced promising results. FD/MVD was 40% faster than pure FD and achieved freeze-drying standards regarding volume retention, shape, color, and rehydration. The good performance of microwave vacuum finish drying can directly be traced back to a time effect that is possibly linked to a characteristic collapse time of the cellular matrix. In order to use this effect, a stable skeleton must have developed at the point of process changeover, changeover has to be immediate, and finish drying has to be quick.     

Improving Instant Rice Quality by Novel Combined Drying

The quality parameters of a new type of instant rice with higher moisture content and lower water activity (a _w) were investigated. The product was obtained after combining three types of drying processes as follows: air drying, microwave drying, and osmotic process. The new-type instant rice was evaluated by comparing it with freeze drying (FD), hot-air drying (AD), and freshly cooked rice. Several quality parameters were discussed, including color, texture, water molecule mobility, microstructure, flavor, and sensory. The comparison showed that the yellowness, hardness, and chewiness of the new-type instant rice had no significant difference with cooked rice, and it had better color and texture than FD and AD. Meanwhile, it showed much lower water molecule mobility and distinguished microstructure. In addition, the flavor and reconstituted sensory characteristic of the new instant rice were more similar to those of freshly cooked rice. In summary, the new instant rice ensured acceptable quality, and could be produced as a new form of instant rice.     

Microwave Freeze Drying of Apple Slices Based on the Dielectric Properties

Freeze drying (FD) yields the best quality of dried apple slices but requires a long drying time and is not cost-effective. To mitigate these problems, a microwave freeze drying (MFD) technique was developed to dry apple slices. The relationship between corona discharge and microwave power at various pressures and initial moisture content conditions was studied to avoid the possibility of corona discharge during MFD. It was found that with change of moisture content and temperature of samples during MFD, the dielectric property also changed, which resulted in dynamic microwave dissipation. Based on the dielectric property of samples, a changed microwave loading scheme can lead to perfect product quality and greatly reduce the drying time; thus, MFD can be used to replace the traditional FD technique.     

Drying of shiitake mushroom by combining freeze-drying and mid-infrared radiation

Mid-infrared drying (MIRD) was applied before or after freeze-drying (FD) of shiitake mushroom to shorten the drying time, to enhance the rehydration, and to better preserve the aroma compounds and color. The effect of application of MIRD before freeze drying (MIRD–FD) and after freeze drying (FD–MIRD) on drying time, color, rehydration ratio, apparent density, microstructure and aroma compounds was measured, explained and compared with the effect of FD on these parameters. The results showed that the combination of FD (for 4 h) followed by MIRD saves 48% time compared to FD while keeping the product quality at an acceptable level. The MIRD–FD combination was found to be inferior compared to the FD–MIRD as the former tended to produce products with a collapsed surface layer and poor rehydration capability. The combination of MIRD with FD had a significant effect on aroma retention and caused an increase of sulfur compounds such as dimethyl, trisulfide and 1,2,4-trithiolane.     

Effect of infrared pretreatment on low-humidity air drying of apple slices

The dried apple is used in the preparation of weaning foods and bakery products. The current drying processes, especially hot air (HA) drying, still face the problem of longer processing time and product quality degradation. The low-humidity air (LHA) drying can be an option to retain product quality in heat-sensitive food such as apple. The present work focuses on the effect of pretreatment of apple slices with potassium metabisulfite and infrared (IR) waves on drying characteristics when subjected to LHA drying and comparing the product quality with conventional hot air and freeze drying (FD). Pretreatment with IR waves reduced the drying time by nearly 23 and 17% in LHA and HA drying, respectively. The results indicated that IR-treated and LHA-dried slices retained nearly 82–90 and 72–74% of ascorbic acid and total phenolic content, respectively and was comparable to FD slices. The drying time for LHA was nearly 37% lesser than that for HA drying. LHA-dried apple slices had better color and rehydration ratio compared to FD- and HA-dried slices.     

Effect of Drying Methods on the Quality of the Essential Oil of Spearmint Leaves (Mentha spicata L.)

Drying is one of the primary processes involved in the manufacture of herbs, which themselves come in the form of stems, leaves, and roots. The quality of the final product depends on the procedure used and drying method. This article presents the results pertaining to the drying behavior of spearmint in both hot air drying and freeze drying conditions. Conventionally, herbs are dried at high temperatures (40–45°C), which results in a deterioration of product quality. The characteristics of vacuum freeze–dried herbs were studied, and the quality of the freeze-dried products was assessed. It was found that drying time and essential oil content were strongly influenced by chamber pressure. Higher chamber pressure tended to lengthen the drying time but preserved the major volatile compounds of spearmint in the final product. The quality of the freeze-dried product was assessed as being lower than that of the raw material but higher than that of a convectively dried product. Four different mathematical models were fitted to the drying data. A water absorption test confirmed that the rehydration ratios of vacuum freeze–dried mint leaves were higher than those that were convectively dried.     

Effect of combined infrared freeze drying and microwave vacuum drying on quality of kale yoghurt melts

Abstract

Kale yoghurt melts are proposed as a novel snack that can melt in the mouth. However, such melts with thin fresh pulp were difficult to shape when drying at elevated temperature. In order to obtain a desirable shape and high-quality snack, freeze drying (FD), infrared freeze drying (IRFD), and combination of infrared freeze drying and microwave vacuum drying (IRFD-MVD) were attempted. The effects of these drying techniques on the drying time, energy consumption, bulk density, rehydration time, texture, color, chlorophylls, carotenoids and total phenolics contents as well as antioxidant activity and sensory characteristics of the differently dried products were compared. Nuclear magnetic resonance and magnetic resonance image analyses were also conducted to illustrate the state and proportion of water during the IRFD process. Drying time of IRFD was noted to be significantly shorter than that of FD. IRFD-MVD could further save the time as well as energy consumption of drying and, when properly conducted, could maintain the quality of snacks.     

Studies on the Microwave Freeze Drying Technique and Sterilization Characteristics of Cabbage

The vacuum freeze-drying (FD) technique used in the food industry can yield a high-quality product, but it is very expensive and requires a long processing time. Besides, the quantity of microorganisms in FD products can often exceed the required standard. As a result, it will be important to develop a new freeze-drying technique. In this article, cabbage was used as a model material, and the microwave field was used as a heat source to supply sublimation heat so that the drying time was shortened greatly. The effect of the microwave sterilization during the drying process was evaluated. Effects of the pressure, thickness of material being dried, and the input microwave power on such indices as drying time and the microorganism number were studied. Compared with the method of ordinary freeze drying, microwave freeze drying (MFD) can greatly reduce the drying time and has a notable sterilization effect.     

Studies on the Microwave Freeze Drying Technique and Sterilization Characteristics of Cabbage

The vacuum freeze-drying (FD) technique used in the food industry can yield a high-quality product, but it is very expensive and requires a long processing time. Besides, the quantity of microorganisms in FD products can often exceed the required standard. As a result, it will be important to develop a new freeze-drying technique. In this article, cabbage was used as a model material, and the microwave field was used as a heat source to supply sublimation heat so that the drying time was shortened greatly. The effect of the microwave sterilization during the drying process was evaluated. Effects of the pressure, thickness of material being dried, and the input microwave power on such indices as drying time and the microorganism number were studied. Compared with the method of ordinary freeze drying, microwave freeze drying (MFD) can greatly reduce the drying time and has a notable sterilization effect.