The modification of the fuel injection rate in heavy-duty diesel engines. Part 1: Effects on engine performance and emissions

An experimental study has been performed on the effects of injection rate shaping on the combustion process and exhaust emissions of a direct-injection diesel engine. Boot-type injections were generated by means of a modified pump-line-nozzle system, which is able to modulate the instantaneous fuel injection rate. The interest of the study reported here was the evaluation of the effective changes produced in the injection rate at different engine operating conditions, when the engine rotating speed and the total fuel injected were changed. In addition, the influence of these new injection rates was quantified on the global engine performance and pollutant emissions. In particular, the focus was placed on producing “boot-like” injection rate shapes, with the main objective of reducing NO_x emissions.Results show how this system is capable of achieving boot-type injections at different boot pressures and boot durations. Also, even though the general trend of the system is to reduce NO_x and to increase soot and fuel consumption, emissions and performance trade-offs can be improved for some specific boot shapes. On the contrary, the modulation of the injection rate showed to be ineffective at medium engine load, since the increase in soot was greater than the relative decrease in NO_x.The analysis of the modifications produced by these strategies on the combustion process, and on the rate of heat release are the base of a second paper.     

Investigations on the performance and exhaust emissions of a diesel engine using preheated waste frying oil as fuel

In the present experimental investigation, waste frying oil a non-edible vegetable oil was used as an alternative fuel for diesel engine. The high viscosity of the waste frying oil was reduced by preheating. The properties of waste frying oil such as viscosity, density, calorific value and flash point were determined. The effect of temperature on the viscosity of waste frying oil was evaluated. It was determined that the waste frying oil requires a heating temperature of 135 °C to bring down its viscosity to that of diesel at 30 °C. The performance and exhaust emissions of a single cylinder diesel engine was evaluated using diesel, waste frying oil (without preheating) and waste frying oil preheated to two different inlet temperatures (75 and 135 °C). The engine performance was improved and the CO and smoke emissions were reduced using preheated waste frying oil. It was concluded from the results of the experimental investigation that the waste frying oil preheated to 135 °C could be used as a diesel fuel substitute for short-term engine operation.     

Experimental heat release analysis and emissions of a HSDI diesel engine fueled with ethanol–diesel fuel blends

An experimental study is conducted to evaluate the effects of using blends of ethanol with conventional diesel fuel, with 5%, 10% and 15% (by vol.) ethanol, on the combustion and emissions of a standard, fully instrumented, four-stroke, high-speed, direct injection (HSDI), ‘Hydra’ diesel engine located at the authors’ laboratory. The tests are conducted using each of the above fuel blends or neat diesel fuel, with the engine working at a speed of 2000 rpm and at four different loads. In each test, combustion chamber and fuel injection pressure diagrams are obtained using a specially developed, high-speed, data acquisition and processing system. A heat release analysis of the experimentally obtained cylinder pressure diagrams is developed and used, with the pertinent application of the energy and state equations. From the analysis results, plots of the history in the combustion chamber of the gross heat release rate and other related parameters reveal some very interesting features, which shed light on the combustion mechanism when using these blends. Moreover, for each test, volumetric fuel consumption, exhaust smokiness and exhaust regulated gas emissions are measured. The differences in the performance and exhaust emission parameters from the baseline operation of the diesel engine, i.e., when working with neat diesel fuel, are determined and compared. The heat release analysis results for the relevant combustion mechanism, combined with the widely differing physical and chemical properties of the ethanol against those for the diesel fuel, are used to aid the correct interpretation of the observed engine behavior.     

Experimental study of engine performance and emissions for hydrogen diesel dual fuel engine with exhaust gas recirculation

With an alarming enlargement in vehicular density, there is a threat to the environment due to toxic emissions and depleting fossil fuel reserves across the globe. This has led to the perpetual exploration of clean energy resources to establish sustainable transportation. Researchers are continuously looking for the fuels with clean emission without compromising much on vehicular performance characteristics which has already been set by efficient diesel engines. Hydrogen seems to be a promising alternative fuel for its clean combustion, recyclability and enhanced engine performance. However, problems like high NOx emissions is seen as an exclusive threat to hydrogen fuelled engines. Exhaust gas recirculation (EGR), on the other hand, is known to overcome the aforementioned problem. Therefore, this study is conducted to study the combined effect of hydrogen addition and EGR on the dual fuelled compression ignition engine on a single cylinder diesel engine modified to incorporate manifold hydrogen injection and controlled EGR. The experiments are conducted for 25%, 50%, 75% and 100% loads with the hydrogen energy share (HES) of 0%, 10% and 30%. The EGR rate is controlled between 0%, 5% and 10%. With no substantial decrement in engine's brake thermal efficiency, high gains in terms of emissions are observed due to synergy between hydrogen addition and EGR. The cumulative reduction of 38.4%, 27.4%, 33.4%, 32.3% and 20% with 30% HES and 10% EGR is observed for NOx, CO2, CO, THC and PM, respectively. Hence, the combination of hydrogen addition and EGR is observed to be advantageous for overall emission reduction.     

Combustion,performance and emissions of ULSD,PME and B50 fueled multi-cylinder diesel engine with naturally aspirated hydrogen

An experimental study was conducted on a diesel engine fueled with ultra-low sulfur diesel (ULSD), palm methyl ester (PME), a blended fuel containing 50% by volume each of the ULSD and PME, and naturally aspirated hydrogen, at an engine speed of 1800 rev min⁻¹ under five loads. Hydrogen was added to provide 10% and 20% of the total fuel energy. The following results are obtained with hydrogen addition. There is little change in peak in-cylinder pressure and peak heat release rate. The influence on fuel consumption and brake thermal efficiency is engine load and fuel dependent; being negative for the three liquid fuels at low engine loads but positive for ULSD and B50 and negligible for PME at medium-to-high loads. CO and CO₂ emissions decrease. HC decreases at medium-to-high loads, but increases at low loads. NO_x emission increases for PME only but NO₂ increases for the three liquid fuels. Smoke opacity, particle mass and number concentrations are all reduced for the three liquid fuels.     

Hydrogen effects on the diesel engine performance and emissions

In this research, effects of hydrogen addition on a diesel engine were investigated in terms of engine performance and emissions for four cylinders, water cooled diesel engine. Hydrogen was added through the intake port of the diesel engine. Hydrogen effects on the diesel engine were investigated with different amount (0.20, 0.40, 0.60 and 0.80 lpm) at different engine load (20%, 40%, 60%, 80% and 100% load) and the constant speed, 1800 rpm. When hydrogen amount is increased for all engine loads, it is observed an increase in brake specific fuel consumption and brake thermal efficiency due to mixture formation and higher flame speed of hydrogen gas according to the results. For the 0.80 lpm hydrogen addition, exhaust temperature and NOx increased at higher loads. CO, UHC and SOOT emissions significantly decreased for hydrogen gas as additional fuel at all loads. In this study, higher decrease on SOOT emissions (up to 0.80lpm) was obtained. In addition, for 0.80 lpm hydrogen addition, the dramatic increase in NOx emissions was observed.     

Analysis of combustion characteristics,engine performance and exhaust emissions of diesel engine fueled with upgraded waste source fuel

Utilization of the waste products as an alternative fuel could reduce the dependence on fossil fuel. The three types of upgraded waste source fuels discussed in this paper were tire derived fuel (TDF), waste plastic disposal fuel (WPD) and upgraded waste cooking oil (UWCO). The detailed combustion pressure showed that kinematic viscosity and cetane number played an important role in determining the combustion quality. TDF's high kinematic viscosity and low cetane number affected its fuel vaporization process; thus, lengthening its ignition delay. UWCO showed the 14% higher power and 13.8% higher torque compared to diesel fuel (DF). WPD produced the lowest NOx due to its low pressure curve during combustion. TDF had produced the highest exhaust emissions (CO, CO₂, NO and NOx). Particulate matter (PM) emissions by UWCO blends were lower than DF. UWCO's soot concentration was 40% lower than DF and increased to 62.5% from low to high engine speed operation.     

Influence of operating parameters on performance and emissions for a compression-ignition engine fueled by hydrogen/diesel mixtures

Hydrocarbon exhaust emissions are mainly recognized as a consequent of carbon-based fuel combustion in compression ignition (CI) engines. Alternative fuels can be coupled with hydrocarbon fuels to control the pollutant emissions and improve the engine performance. In this study, different parameters that influence the engine performance and emissions are illustrated with more details. This numerical work was carried out on a dual-fuel CI engine to study its performance and emission characteristics at different hydrogen energy ratios. The simulation model was run with diesel as injected fuel and hydrogen, along with air, as inducted fuel. Three-dimensional CFD software for numerical simulations was implemented to simulate the direct-injection CI engine. A reduced-reaction mechanism for n-heptane was considered in this work instead of diesel. The Hiroyasu-Nagel model was presented to examine the rate of soot formation inside the cylinder. This work investigates the effect of hydrogen variation on output efficiency, ignition delay, and emissions. More hydrogen present inside the engine cylinder led to lower soot emissions, higher thermal efficiency, and higher NO_x emissions. Ignition timing delayed as the hydrogen rate increased, due to a delay in OH radical formation. Strategies such as an exhaust gas recirculation (EGR) method and diesel injection timing were considered as well, due to their potential effects on the engine outputs. The relationship among the engine outputs and the operation conditions were also considered.     

Comparison between blended mode and fumigation mode on combustion,performance and emissions of a diesel engine fueled with ternary fuel (diesel-biodiesel-ethanol) based on engine speed

According to the literature, there is in lack of a comprehensive study to compare the combustion, performance and emissions of a diesel engine using diesel, biodiesel and ethanol fuels (DBE) in the blended mode and fumigation mode under various engine speeds. This study was conducted to fill this knowledge gap by comparing the effect of blended, fumigation and combined fumigation + blended (F + B) modes on the combustion, performance and emissions of a diesel engine under a constant engine load (50% of full torque) with five engine speeds ranging from 1400 rpm to 2200 rpm. A constant overall fuel composition of 80% diesel, 5% biodiesel and 15% ethanol, by volume % (D80B5E15), was utilized to provide the same fuel for comparing the three fueling modes.According to the average results of five engine speeds, the blended mode has higher peak heat release rate (HRR), ignition delay (ID), brake thermal efficiency (BTE), brake specific nitrogen monoxide (BSNO) and brake specific nitrogen oxides (BSNO_X), but lower duration of combustion (DOC), brake specific fuel consumption (BSFC), brake specific carbon dioxide (BSCO₂), brake specific carbon monoxide (BSCO), brake specific hydrocarbon (BSHC), brake specific nitrogen dioxide (BSNO₂), brake specific particulate matter (BSPM), total number concentration (TNC) and geometric mean diameter (GMD), and similar peak in-cylinder pressure compared to the fumigation mode. In addition, for almost all the parameters, results obtained in the F + B mode are in between those of the blended and fumigation modes. In regard to the effect of engine speed, the results reveal that the increase in engine speed causes reduction in peak in-cylinder pressure, BTE, BSHC, BSNO_X, BSNO and BSNO₂, but increase in peak HRR, ID, DOC, BSFC, BSCO₂, BSPM and TNC, and similar BSCO and GMD for almost all the tested fueling modes. It can be inferred that the blended mode is the suitable fueling mode, compared with the fumigation mode, under the operating conditions investigated in this study.     

A study of spray strategies on improvement of engine performance and emissions reduction characteristics in a DME fueled diesel engine

This paper investigated the impact of injection angle and advance injection timing on combustion, emission, and performance characteristics in a dimethyl ether (DME) fueled compression ignition engine through experimentation on spray behaviors and the use of numerical methods. To achieve this aim, a visualization system and two injectors with different injection angles were used to analyze spray characteristics. The combustion, emission, and performance characteristics were analyzed by numerical methods using a detailed chemical kinetic DME oxidation model. Each of five injection angles and timings were selected to examine the effect of injection angle and timing. It was revealed that the injected spray with narrow injection angles was impinged on the bottom wall after the SOI of BTDC 60°, and most of the fuel spray and evaporation with the wide injection angles had a distribution at the crevice region when the injection timing was advanced. In addition, NO_x emissions at the SOI of BTDC 20° and TDC had higher values, and the soot emission quantities were extremely small. The narrow injection angles had good performance at the advanced injection timing, and the injection timing over a range of BTDC 40-20° showed superiority in performance characteristics.     

Effect of exhaust gas recirculation (EGR) temperature for various EGR rates on heavy duty DI diesel engine performance and emissions

DI diesel engines are well established today as the main powertrain solution for trucks and other relevant heavy duty vehicles. At the same time emission legislation (mainly for NO_x and particulate matter) becomes stricter, reducing their limit to extremely low values. One efficient method to control NO_x in order to achieve future emissions limits is the use of rather high exhaust gas recirculation (EGR) rates accompanied by increased boost pressure to avoid the negative impact on soot emissions. The method is based on the reduction of gas temperature level and O₂ availability inside the combustion chamber, but unfortunately it has usually an adverse effect on soot emissions and brake specific fuel consumption (bsfc). The use of high EGR rates creates the need for EGR gas cooling in order to minimize its negative impact on soot emissions especially at high engine load were the EGR flow rate and exhaust temperature are high. For this reason in the present paper it is examined, using a multi-zone combustion model, the effect of cooled EGR gas temperature level for various EGR percentages on performance and emissions of a turbocharged DI heavy duty diesel engine operating at full load. Results reveal that the decrease of EGR gas temperature has a positive effect on bsfc, soot (lower values) while it has only a small positive effect on NO. As revealed, the effect of low EGR temperature is stronger at high EGR rates.     

Influence of injection timing on the exhaust emissions of a dual-fuel CI engine

Environmental concerns and limited amount of petroleum fuels have caused interests in the development of alternative fuels for internal combustion (IC) engines. As an alternative, biodegradable, and renewable fuel, ethanol is receiving increasing attention. Therefore, in this study, influence of injection timing on the exhaust emission of a single cylinder, four stroke, direct injection, naturally aspirated diesel engine has been experimentally investigated using ethanol blended diesel fuel from 0% to 15% with an increment of 5%. The engine has an original injection timing 27° CA BTDC. The tests were performed at five different injection timings (21°, 24°, 27°, 30°, and 33° CA BTDC) by changing the thickness of advance shim. The experimental test results showed that NO_x and CO₂ emissions increased as CO and HC emissions decreased with increasing amount of ethanol in the fuel mixture. When compared to the results of original injection timing, at the retarded injection timings (21° and 24° CA BTDC), NO_x and CO₂ emissions increased, and unburned HC and CO emissions decreased for all test conditions. On the other hand, with the advanced injection timings (30° and 33° CA BTDC), HC and CO emissions diminished, and NO_x and CO₂ emissions boosted for all test conditions.     

Experimental investigation of the effects of simultaneous hydrogen and nitrogen addition on the emissions and combustion of a diesel engine

Overcoming diesel engine emissions trade-off effects, especially NO_x and Bosch smoke number (BSN), requires investigation of novel systems which can potentially serve the automobile industry towards further emissions reduction. Enrichment of the intake charge with H₂ + N₂ containing gas mixture, obtained from diesel fuel reforming system, can lead to new generation low polluting diesel engines.     

The effect of biodiesel fuel obtained from waste frying oil on direct injection diesel engine performance and exhaust emissions

In this study, usage of methyl ester obtained from waste frying oil (WFO) is examined as an experimental material. A reactor was designed and installed for production of methyl ester from this kind of oil. Physical and chemical properties of methyl ester were determined in the laboratory. The methyl ester was tested in a diesel engine with turbocharged, four cylinders and direct injection. Gathered results were compared with No. 2 diesel fuel. Engine tests results obtained with the aim of comparison from the measures of torque, power; specific fuel consumptions are nearly the same. In addition, amount of emission such as CO, CO₂, NO_x, and smoke darkness of waste frying oils are less than No. 2 diesel fuel.     

Effect of reformed biogas as a low reactivity fuel on performance and emissions of a RCCI engine with reformed biogas/diesel dual-fuel combustion

Biogas can be used as a less expensive continuance renewable fuel in internal combustion engines. However, variety in raw materials and process of biogas production results in different components and percentages of various elements, including methane. These differences make it difficult to control the combustion, effectively, in internal combustion engines. In this research, under cleaning and reforming process, biogas components were fixed. Then the effect of reformed biogas (R.BG) was investigated, numerically, on the combustion behavior, performance and emissions characteristics of a RCCI engine. A 3D-computational modeling has been performed to validate a single-cylinder compression ignition engine in conventional diesel and dual-fuel operations at 9 bar IMEP, 1300 rpm. Then, the combustion model of the RCCI engine was simulated by replacing diesel fuel with 20%, 40% and 60% of R.BG as a low reactivity fuel while remaining constant input total fuel energy per cycle. The results demonstrated that when the R.BG substitution ratio increases with a constant equivalence ratio of 0.43, the mean combustion temperature decreases to 1354 K, 1312 K, 1292 K which are about 3.5%, 6.6%, 7.9% lower than the conventional diesel combustion, respectively. The maximum in-cylinder pressure increases up to 22.63%. Instead, it results in 2.3%, 7.9%, and 14.5% engine power output losses, respectively. Also, the NOx emission, against CO, is decreased by 50%. Soot and UHC emissions were found to be slightly decreased while was used R.BG more than 40%.     

Effect of biodiesel fuels on diesel engine emissions

The call for the use of biofuels which is being made by most governments following international energy policies is presently finding some resistance from car and components manufacturing companies, private users and local administrations. This opposition makes it more difficult to reach the targets of increased shares of use of biofuels in internal combustion engines. One of the reasons for this resistance is a certain lack of knowledge about the effect of biofuels on engine emissions. This paper collects and analyzes the body of work written mainly in scientific journals about diesel engine emissions when using biodiesel fuels as opposed to conventional diesel fuels. Since the basis for comparison is to maintain engine performance, the first section is dedicated to the effect of biodiesel fuel on engine power, fuel consumption and thermal efficiency. The highest consensus lies in an increase in fuel consumption in approximate proportion to the loss of heating value. In the subsequent sections, the engine emissions from biodiesel and diesel fuels are compared, paying special attention to the most concerning emissions: nitric oxides and particulate matter, the latter not only in mass and composition but also in size distributions. In this case the highest consensus was found in the sharp reduction in particulate emissions.     

Experimental investigation of the effects of separate hydrogen and nitrogen addition on the emissions and combustion of a diesel engine

An experimental investigation of the effects of separate hydrogen and nitrogen addition on the emissions and combustion of a diesel engine was performed and the results are presented in the current paper.     

The utilization of hydrogen in hydrogen/diesel dual fuel engine

A hydrogen fueled internal combustion engine has great advantages on exhaust emissions including carbon dioxide (CO₂) emission in comparison with a conventional engine fueling fossil fuel. In addition, if it is compared with a hydrogen fuel cell, the hydrogen engine has some advantages on price, power density, and required purity of hydrogen. Therefore, they expect that hydrogen will be utilized for several applications, especially for a combined heat and power (CHP) system which currently uses diesel or natural gas as a fuel.A final goal of this study is to develop combustion technologies of hydrogen in an internal combustion engine with high efficiency and clean emission. This study especially focuses on a diesel dual fuel (DDF) combustion technology. The DDF combustion technology uses two different fuels. One of them is diesel fuel, and the other one is hydrogen in this study. Because the DDF engine is not customized for hydrogen which has significant flammability, it is concerned that serious problems occur in the hydrogen DDF engine such as abnormal combustion, worse emission and thermal efficiency.In this study, a single cylinder diesel engine is used with gas injectors at an intake port to evaluate performance swung the hydrogen DDF engine with changing conditions of amount of hydrogen injected, engine speed, and engine loads. The engine experiments show that the hydrogen DDF operation could achieve higher thermal efficiency than a conventional diesel operation at relatively high engine load conditions. However, it is also shown that pre-ignition with relatively high input energy fraction of hydrogen occurred before diesel fuel injection and its ignition. Therefore, such abnormal combustion limited amount of hydrogen injected. Fire-deck temperature was measured to investigate causal relationship between fire-deck temperature and occurrence of pre-ignition with changing operative conditions of the hydrogen DDF engine.     

The effect of reformer gas mixture on the performance and emissions of an HSDI diesel engine

Exhaust gas assisted fuel reforming is an attractive on-board hydrogen production method, which can open new frontiers in diesel engines. Apart from hydrogen, and depending on the reactions promoted, the reformate typically contains a significant amount of carbon monoxide, which is produced as a by-product. Moreover, admission of reformed gas into the engine, through the inlet pipe, leads to an increase of intake air nitrogen to oxygen ratio. It is therefore necessary to study how a mixture of syngas and nitrogen affects the performance and emissions of a diesel engine, in order to gain a better understanding of the effects of supplying fuel reformer products into the engine.     

Effects of injection strategies and fuel injector configuration on combustion and emission characteristics of a D.I. diesel engine fueled by bio-diesel

A multi-dimensional computational fluid dynamics (CFD) modeling was conducted on a D.I. (Direct Injection) diesel engine fueled by bio-diesel based on KIVA4 code. Comprehensive chemistry prediction of bio-diesel fuel was taken into account by enhancing the combustion model of the default KIVA4 code. An advanced multi-component fuel combustion model was applied to accurately predict the oxidation of saturated and unsaturated agents of the bio-diesel fuel using a reduced chemical kinetics mechanism. In order to accurately model spray, atomization and evaporation of the bio-diesel fuel, detailed thermophysical properties of fuel components were predicted and tabulated in the fuel routine of the KIVA4 code. After the validation for cylinder pressure and heat release rate at engine mid load with experimental engine tests, further numerical studies were performed to investigate effects of injection strategies such as double and triple injection pulses and axial location of injector nozzle. It has been found that cylinder peak pressure was increased by applying double and triple injections and some enhancements on output power was also observed. Moreover, it was found that nozzle axial location has considerable effect on combustion of the bio-diesel fuel where wall impingement of the liquid bio-diesel fuel resulted in lower evaporation and higher unburnt hydro carbon (UHC) emission.