Influence of NH3 and NO oxidation on the SCR reaction mechanism on copper/nickel and vanadium oxide catalysts supported on alumina and titania

The influence of ammonia and nitric oxide oxidation on the selective catalytic reduction (SCR) of NO by ammonia with copper/nickel and vanadium oxide catalysts, supported on titania or alumina have been investigated, paying special attention to N₂O formation. In the SCR reaction, the VTi catalyst had a higher activity than VAl at low temperatures, while the CuNiAl catalyst had a higher activity than CuNiTi. A linear relationship between the reaction rate of ammonia oxidation and the initial reduction temperature of the catalysts obtained by H₂-TPR showed that the formation rate of NH species in copper/nickel catalysts would be higher than in vanadia catalysts. In situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) showed that copper/nickel catalysts presented ammonia coordinated on Lewis acid sites, whereas ammonium ion adsorbed on Brønsted acid sites dominated on vanadia catalysts. The NO oxidation experiments revealed that copper/nickel catalysts had an increase of the NO₂ and N₂O concentrations with the temperature. NO could be adsorbed on copper/nickel catalysts and the NO₂ intermediate species could play an important role in the reaction mechanism. It was suggested that the presence of adsorbed NO₂ species could be related to the N₂O formation.     

Mechanistic insights into the formation of N2O and N2 in NO reduction by NH3 over a polycrystalline platinum catalyst

The reaction pathways of N₂ and N₂O formation in the direct decomposition and reduction of NO by NH₃ were investigated over a polycrystalline Pt catalyst between 323 and 973 K by transient experiments using the temporal analysis of products (TAP-2) reactor. The interaction between nitric oxide and ammonia was studied in the sequential pulse mode applying ¹⁵NO. Differently labelled nitrogen and nitrous oxide molecules were detected. In both, direct NO decomposition and NH₃–NO interaction, N₂O formation was most marked between 573 and 673 K, whereas N₂ formation dominated at higher temperatures. An unusual interruption of nitrogen formation in the ¹⁵NO pulse at 473 K was caused by an inhibiting effect of adsorbed NO species. The detailed analysis of the product distribution at this temperature clearly indicates different reaction pathways leading to the product formation. Nitrogen formation occurs via recombination of nitrogen atoms formed by dissociation of nitric oxide or/and complete dehydrogenation of ammonia. N₂O is formed via recombination of adsorbed NO molecules. Additionally, both products are formed via interactions between adsorbed ammonia fragments and nitric oxide.     

NO reduction with NH3 over chromia–vanadia catalysts supported on TiO2: an in situ Raman spectroscopic study

In situ Raman spectroscopy was used for studying the ternary 2% CrO₃–6% V₂O₅/TiO₂ catalyst, for which a synergistic effect between vanadia and chromia leads to enhanced catalytic performance for the selective catalytic reduction (SCR) of NO with NH₃. The structural properties of this catalyst were studied under NH₃/NO/O₂/N₂/SO₂/H₂O atmospheres at temperatures up to 400 °C and major structural interactions between the surface chromia and vanadia species are observed. The effects of oxygen, ammonia, water vapor and sulfur dioxide presence on the in situ Raman spectra are presented and discussed.     

Role of active oxygen transients in selective catalytic reduction of N2O with CH4 over Fe-zeolite catalysts

Sharp NO and O₂ desorption peaks, which were caused by the decomposition of nitro and nitrate species over Fe species, were observed in the range of 520–673 K in temperature-programmed desorption (TPD) from Fe-MFI after H₂ treatment at 773 K or high-temperature (HT) treatment at 1073 K followed by N₂O treatment. The amounts of O₂ and NO desorption were dependent on the pretreatment pressure of N₂O in the H₂ and N₂O treatment. The adsorbed species could be regenerated by the H₂ and N₂O treatment after TPD, and might be considered to be active oxygen species in selective catalytic reduction (SCR) of N₂O with CH₄. However, the reaction rate of CH₄ activation by the adsorbed species formed after the H₂ and N₂O or the HT and N₂O treatment was not so high as that of the CH₄ + N₂O reaction over the catalyst after O₂ treatment. The simultaneous presence of CH₄ and N₂O is essential for the high activity of the reaction, which suggests that nascent oxygen species formed by N₂O dissociation can activate CH₄ in the SCR of N₂O with CH₄.     

Effect of different oxygen species originating from the dissociation of O2, N2O and NO on the selectivity of the Pt-catalysed NH3 oxidation

An effect of oxygen species formed from O₂, N₂O and NO on the selectivity of the catalytic oxidation of ammonia was studied over a polycrystalline Pt catalyst using the temporal analysis of products (TAP) reactor. The transient experiments were performed in the temperature range between 773 and 1073 K in a sequential pulse mode with a time interval of 0.2 s between the pulses of the oxidant (O₂, N₂O and NO) and NH₃. In contrast to adsorbed oxygen species formed from NO, those from O₂ and N₂O reacted with ammonia yielding NO. It is suggested that the difference between these oxidising agents may be related to the different active sites for dissociation of O₂, N₂O and NO, where oxygen species of various Pt-O strength are formed. Weaker bound oxygen species, which are active for NO formation, originate from O₂ and N₂O rather than from NO. These species may be of bi-atomic nature.     

The origin of N2O formation in the selective catalytic reduction of NOx by NH3 in O2 rich atmosphere on Cu-faujasite catalysts

The selective catalytic reduction (SCR) of NO_x (NO + NO₂) by NH₃ in O₂ rich atmosphere has been studied on Cu-FAU catalysts with Cu nominal exchange degree from 25 to 195%. NO₂ promotes the NO conversion at NO/NO₂ = 1 and low Cu content. This is in agreement with next-nearest-neighbor (NNN) Cu ions as the most active sites and with N_xO_y adsorbed species formed between NO and NO₂ as a key intermediate. Special attention was paid to the origin of N₂O formation. CuO aggregates form 40–50% of N₂O at ca. 550 K and become inactive for the SCR above 650 K. NNN Cu ions located within the sodalite cages are active for N₂O formation above 600 K. This formation is greatly enhanced when NO₂ is present in the feed, and originated from the interaction between NO (or NO₂) and NH₃. The introduction of selected co-cations, e.g. Ba, reduces very significantly this N₂O formation.     

Catalytic decomposition of N2O over CeO2 promoted Co3O4 spinel catalyst

A series of CeO₂ promoted cobalt spinel catalysts were prepared by the co-precipitation method and tested for the decomposition of nitrous oxide (N₂O). Addition of CeO₂ to Co₃O₄ led to an improvement in the catalytic activity for N₂O decomposition. The catalyst was most active when the molar ratio of Ce/Co was around 0.05. Complete N₂O conversion could be attained over the CoCe0.05 catalyst below 400 °C even in the presence of O₂, H₂O or NO. Methods of XRD, FE-SEM, BET, XPS, H₂-TPR and O₂-TPD were used to characterize these catalysts. The analytical results indicated that the addition of CeO₂ could increase the surface area of Co₃O₄, and then improve the reduction of Co³⁺ to Co²⁺ by facilitating the desorption of adsorbed oxygen species, which is the rate-determining step of the N₂O decomposition over cobalt spinel catalyst. We conclude that these effects, caused by the addition of CeO₂, are responsible for the enhancement of catalytic activity of Co₃O₄.     

NH3-SCR of NO at low temperatures over sulphated vanadia on carbon-coated monoliths: Effect of H2O and SO2 traces in the gas feed

The objective of this research is to asses the impact of the addition of H₂O, SO₂, and both in the SCR of NO at low temperatures over sulphated vanadia on carbon-coated monoliths. The sulphated catalyst keeps a 100% conversion and total selectivity to N₂ in the low temperature range, i.e. 473–500 K, when either H₂O or SO₂ is added to the gas feed. However, a decline of steady state conversion and selectivity occurs when both H₂O and SO₂ are added simultaneously because H₂O speeds up the deposition of ammonium sulphate salts. This decrease of catalyst performance is reversed when the reaction is carried out under dry conditions at temperatures higher than 473 K but not at lower temperature (453 K). Thus, the catalyst has demonstrated to be a good candidate for the SCR of NO at low temperatures even in stack gases containing traces of undesired components.     

Effect of oxygen concentration on the NOx reduction with ammonia over V2O5–WO3/TiO2 catalyst

The catalytic reduction of NO_x in the typical operation temperatures and oxygen concentrations of diesel engines has been studied in the presence of V3W9Ti in a tubular flow reactor. The results have shown that the selective catalytic reduction is strongly affected by the oxygen concentration in low temperature range (150–275 °C). At higher temperatures, the reaction becomes independent of the O₂ concentration. The rate of the selective catalytic reduction of NO with ammonia may be considerably enhanced by converting part of the NO into NO₂. DRIFT measurements have shown that NH₃ and NO₂ are adsorbed on the catalyst surface on the contrary of NO. The experiments have shown that the decrease in N₂ selectivity of the SCR reaction is mainly due to the SCO of ammonia and to the formation of nitrous oxide.     

NO reduction by CH4 over Pd/Co-sulfated zirconia catalysts

A series of sulfated zirconia supported Pd/Co catalysts was synthesized by the sol–gel method and examined for NO_x reduction by methane. The NO conversion increased up to a Co/S ratio of 0.43, and then decreased at a higher Co loading (Co/S = 0.95). Sulfate content was also essential for obtaining high selectivity to molecular nitrogen. A catalyst loaded with 0.06 wt.% Pd, 2.1 wt.% Co and 2.1 wt.% S (Pd/Co-SZ-2) exhibited remarkable performance under lean conditions and displayed stability in a long-term durability test using a synthetic reaction mixture containing 10% water vapor. This catalyst exhibited the highest sulfur retention most probably as cobalt sulfide. Besides, the catalytic oxidation of NO to NO_y groups was confirmed by FT-IR, in agreement with the general mechanism for the SCR of NO by hydrocarbons. In the absence of oxygen in the feed stream, the catalyst was highly active for NO reduction with methane. IR stretching bands assigned to N₂O and adsorbed nitro groups were identified upon adsorbing NO on Pd/Co-SZ-2. This indicates that under rich conditions disproportionation of NO to N₂O and NO₂ occurs and confirms that the formation of NO₂ species is an essential step for NO reduction by CH₄.     

Influence of NO2 on the selective catalytic reduction of NO with ammonia over Fe-ZSM5

The influence of NO₂ on the selective catalytic reduction (SCR) of NO with ammonia was studied over Fe-ZSM5 coated on cordierite monolith. NO₂ in the feed drastically enhanced the NO_x removal efficiency (DeNOx) up to 600 °C, whereas the promoting effect was most pronounced at the low temperature end. The maximum activity was found for NO₂/NO_x = 50%, which is explained by the stoichiometry of the actual SCR reaction over Fe-ZSM5, requiring a NH₃:NO:NO₂ ratio of 2:1:1. In this context, it is a special feature of Fe-ZSM5 to keep this activity level almost up to NO₂/NO_x = 100%. The addition of NO₂ to the feed gas was always accompanied by the production of N₂O at lower and intermediate temperatures. The absence of N₂O at the high temperature end is explained by the N₂O decomposition and N₂O-SCR reaction. Water and oxygen influence the SCR reaction indirectly. Oxygen enhances the oxidation of NO to NO₂ and water suppresses the oxidation of NO to NO₂, which is an essential preceding step of the actual SCR reaction for NO₂/NO_x < 50%. DRIFT spectra of the catalyst under different pre-treatment and operating conditions suggest a common intermediate, from which the main product N₂ is formed with NO and the side-product N₂O by reaction with gas phase NO₂.     

NO–NH3 coadsorption on vanadia/titania catalysts: determination of the reduction degree of vanadium

Diffuse reflectance infrared fourier transform spectroscopy (DRIFTS) has been used to study NH₃ and NO adsorption over a 15% w/w vanadia/titania catalyst. NH₃ is adsorbed as coordinate NH₃ and NH₄⁺ species over the oxidised catalyst, leading to the reduction of the vanadia surface. At 300°C, adsorbed nitrosyls species are detected, suggesting that the oxidation of gaseous or adsorbed ammonia species takes place over the V=O sites. Coadsorption experiments show that NO is able to reoxidise about the 57% of the reduced V=O groups, resulting in N₂, according to a NO+V_□→1/2N₂+V=O reaction. On the other hand, NO is only adsorbed over vanadia reduced surfaces. The measure of the area of the 2ν(V=O) bands results in an estimate of the oxidation state of vanadium. From this estimate it can be concluded that nitrosyls species are adsorbed on the catalyst surface for vanadium atoms having an oxidation state ranging from +4 to +3.1.     

Co3O4 based catalysts for NO oxidation and NOx reduction in fast SCR process

Reaction activities of several developed catalysts for NO oxidation and NO_x (NO + NO₂) reduction have been determined in a fixed bed differential reactor. Among all the catalysts tested, Co₃O₄ based catalysts are the most active ones for both NO oxidation and NO_x reduction reactions even at high space velocity (SV) and low temperature in the fast selective catalytic reduction (SCR) process. Over Co₃O₄ catalyst, the effects of calcination temperatures, SO₂ concentration, optimum SV for 50% conversion of NO to NO₂ were determined. Also, Co₃O₄ based catalysts (Co₃O₄-WO₃) exhibit significantly higher conversion than all the developed DeNO_x catalysts (supported/unsupported) having maximum conversion of NO_x even at lower temperature and higher SV since the mixed oxide Co-W nanocomposite is formed. In case of the fast SCR, N₂O formation over Co₃O₄-WO₃ catalyst is far less than that over the other catalysts but the standard SCR produces high concentration of N₂O over all the catalysts. The effect of SO₂ concentration on NO_x reduction is found to be almost negligible may be due to the presence of WO₃ that resists SO₂ oxidation.     

DeNOx reactions on Cu-zeolites Decomposition of NO, N2O and SCR of NO by C3H8 and CH4 on Cu-ZSM-5 and Cu-AlTS-1 catalysts

Cu-ZSM-5 and Cu-AlTS-1 catalysts were prepared by solid state ion exchange and studied in DeNO_x reactions. A NO₃ type surface complex was found to be an active intermediate in the decomposition of NO and N₂O. Copper was oxidized to Cu²⁺ in the decomposition reactions. Oscillations at full N₂O conversion were observed in the gas phase O₂ concentration, without any change in the N₂ concentration. The oscillation was synchronized by gas phase NO formed from the NO₃ complex. The same complex seems to be an active intermediate also in NO selective catalytic reduction (SCR) by methane, whereas carbonaceous deposits play a role in NO SCR by propane. TPD reveals that only 10–20% of the total copper in the zeolites participates in the catalytic cycles.     

TiO2-SiO2 and V2O5/TiO2-SiO2 catalyst: Physico-chemical characteristics and catalytic behavior in selective catalytic reduction of NO by NH3

TiO₂-SiO₂ with various compositions prepared by the coprecipitation method and vanadia loaded on TiO₂-SiO₂ were investigated with respect to their physico-chemical characteristics and catalytic behavior in SCR of NO by NH₃ and in the undesired oxidation of SO₂ to SO₃, using BET, XRD, XPS, NH₃-TPD, acidity measurement by the titration method and activity test. TiO₂-SiO₂, compared with pure TiO₂, exhibits a remarkably stronger acidity, a higher BET surface area, a lower crystallinity of anatase titania and results in allowing a good thermal stability and a higher vanadia dispersion on the support up to high loadings of 15 wt% V₂O₅. The SCR activity and N₂ selectivity are found to be more excellent over vanadia loaded on TiO₂-SiO₂ with 10–20 mol% of SiO₂ than over that on pure TiO₂, and this is considered to be associated with highly dispersed vanadia on the supports and large amounts of NH₃ adsorbed on the catalysts. With increasing SiO₂ content, the remarkable activity decrease in the oxidation of SO₂ to SO₃, favorable for industrial SCR catalysts, was also observed, strongly depending on the existence of vanadium species of the oxidation state close to V⁴⁺ on TiO₂-SiO₂, while V⁵⁺ exists on TiO₂, according to XPS. It is concluded that vanadia loaded on Ti-rich TiO₂-SiO₂ with low SiO₂ content is suitable as SCR catalysts for sulfur-containing exhaust gases due to showing not only the excellent de-NO_x activity but also the low SO₂ oxidation performance.     

The heterogeneous catalytic reduction of NO and N2O mixture by carbon monoxide

Kinetics of the simultaneous reduction N₂O and NO by CO on CuCo₂O₄ has been studied. The reactants are adsorbed onto the coordination-unsaturated cations of the catalyst. The studies showed that the reactions of N₂O and CO and of NO and CO occur between the adsorbed reactants on the catalyst surface; the catalyst surface is partially reduced during both these reactions. It was found that NO inhibits the reaction between N₂O and CO, because N₂O and NO compete for the active surface sites. The adsorption capacity of the catalyst is significantly higher for NO than for N₂O and hence NO displaces N₂Oads from the surface. The inhibition occurs on strongly localized sites and does not affect on the behaviour of the remaining free sites. At such blockage, the N₂O reduction rate decreases in direct proportion to the amount of adsorbed NO.     

Combined effect of H2O and SO2 on V2O5/AC catalysts for NO reduction with ammonia at lower temperatures

Combined effect of H₂O and SO₂ on V₂O₅/AC the activity of catalyst for selective catalytic reduction (SCR) of NO with NH₃ at lower temperatures was studied. In the absence of SO₂, H₂O inhibits the catalytic activity, which may be attributed to competitive adsorption of H₂O and reactants (NO and/or NH₃). Although SO₂ promotes the SCR activity of the V₂O₅/AC catalyst in the absence of H₂O, it speeds the deactivation of the catalyst in the presence of H₂O. The dual effect of SO₂ is attributed to the SO₄²⁻ formed on the catalyst surface, which stays as ammonium-sulfate salts on the catalyst surface. In the absence of H₂O, a small amount of ammonium-sulfate salts deposits on the surface of the catalyst, which promote the SCR activity; in the presence of H₂O, however, the deposition rate of ammonium-sulfate salts is much greater, which results in blocking of the catalyst pores and deactivates the catalyst. Decreasing V₂O₅ loading decreases the deactivation rate of the catalyst. The catalyst can be used stably at a space velocity of 9000 h⁻¹ and temperature of 250 °C.     

FTIR study of aqueous nitrate reduction over Pd/TiO2

The interactions between Pd/TiO₂ catalyst and the reactants and potential reaction intermediates present during aqueous nitrate reduction, including NO₃⁻, NO₂⁻ and NO in the presence of H₂ and H₂O were studied by infrared spectroscopy. Adsorbed forms of NO, nitrite and nitrate could all be detected in the presence of water. In the presence of water/H₂, nitrate was the most stable surface species followed by nitrite and then highly reactive NO, suggesting that the reduction of nitrate to nitrite is the rate-limiting step. High concentrations of adsorbed nitrite appear to be linked to the detection of gaseous N₂O while the formation of ammonia is related to reactions on the Pd surface and the extent of formation is linked to high levels of adsorbed NO in addition to the surface hydrogen availability and the presence of water.     

NO decomposition and reduction by CH4 over Sr/La2O3

Both NO decomposition and NO reduction by CH₄ over 4%Sr/La₂O₃ in the absence and presence of O₂ were examined between 773 and 973 K, and N₂O decomposition was also studied. The presence of CH₄ greatly increased the conversion of NO to N₂ and this activity was further enhanced by co-fed O₂. For example, at 773 K and 15 Torr NO the specific activities of NO decomposition, reduction by CH₄ in the absence of O₂, and reduction with 1% O₂ in the feed were 8.3·10⁻⁴, 4.6·10⁻³, and 1.3·10⁻² μmol N₂/s m², respectively. This oxygen-enhanced activity for NO reduction is attributed to the formation of methyl (and/or methylene) species on the oxide surface. NO decomposition on this catalyst occurred with an activation energy of 28 kcal/mol and the reaction order at 923 K with respect to NO was 1.1. The rate of N₂ formation by decomposition was inhibited by O₂ in the feed even though the reaction order in NO remained the same. The rate of NO reduction by CH₄ continuously increased with temperature to 973 K with no bend-over in either the absence or the presence of O₂ with equal activation energies of 26 kcal/mol. The addition of O₂ increased the reaction order in CH₄ at 923 K from 0.19 to 0.87, while it decreased the reaction order in NO from 0.73 to 0.55. The reaction order in O₂ was 0.26 up to 0.5% O₂ during which time the CH₄ concentration was not decreased significantly. N₂O decomposition occurs rapidly on this catalyst with a specific activity of 1.6·10⁻⁴ μmol N₂/s m² at 623 K and 1220 ppm N₂O and an activation energy of 24 kcal/mol. The addition of CH₄ inhibits this decomposition reaction. Finally, the use of either CO or H₂ as the reductant (no O₂) produced specific activities at 773 K that were almost 5 times greater than that with CH₄ and gave activation energies of 21–26 kcal/mol, thus demonstrating the potential of using CO/H₂ to reduce NO to N₂ over these REO catalysts.