Zero net growth in a membrane bioreactor with complete sludge retention

A bench-scale membrane bioreactor was operated with complete sludge retention in order to evaluate biological processes and biomass characteristics over the long term. The investigation was carried out by feeding a bench-scale plant with real sewage under constant volumetric loading rate (VLR=1.2 gCOD L_react⁻¹ h⁻¹). Biological processes were monitored by measuring substrate removal efficiencies and biomass-related parameters. The latter included bacterial activity as determined through respirometric tests specifically aimed at investigating long term heterotrophic and nitrifying activity. After about 180 days under the imposed operating conditions, the system reached equilibrium conditions with constant VSS concentration of 16–18 g L⁻¹, organic loading rate (OLR) below 0.1 gCOD gVSS⁻¹ d⁻¹ and specific respiration rates of 2–3 mgO₂ gVSS⁻¹ h⁻¹. These conditions were maintained for more than 150 days, confirming that an equilibrium had been achieved between biomass growth, endogenous metabolism, and solubilization of inorganic materials.     

Physical characteristics of the sludge in a complete retention membrane bioreactor

Sludge physical characteristics play an important role in the operation of membrane bioreactors (MBR) due to their influence on filtration and their effects on handling of excess sludge. These systems are designed to maintain high solid concentrations, thus limiting sludge production and the related operational costs of the process. In this study, the sludge from a bench scale MBR operated for about 1 year with complete solid retention was investigated to assess its physical and rheological properties. Concentrations of mixed liquor suspended solids (MLSS) up to 24 gTSSL(-1) affected the diluted sludge volume index (DSVI), the capillary suction time (CST), the specific resistance to filtration (SRF) and the compressibility (s). The MBR sludge displayed similar dewatering properties of conventional waste activated sludge, suggesting that the upgrade of wastewater treatment plants with the MBR technology would not affect the behaviour of the dewatering equipment. The apparent viscosity was expressed as a function of the MLSS and the experimental data were interpreted by comparing different models. Ostwald model was chosen, and two equations for viscosity were proposed. The thixotropy of MBR sludge was also evaluated by measuring the reduced hysteresis area (rHa) and relating this parameter to the characteristics of the sludge. The evaluation of energy consumption for mixing evidenced that, under the tested conditions, the increase of solid concentration from 3 to 30 gTSSL(-1) resulted in a limited increase of energy requirements (25-30%).     

Membrane bioreactor sludge rheology at different solid retention times

Rheological characterization is of crucial importance in sludge management both in terms of biomass dewatering and stabilization properties and in terms of design parameters for sludge handling operations. The sludge retention time (SRT) has a significant influence on biomass properties in biological wastewater treatment systems and in particular in membrane bioreactors (MBRs). The aim of this work is to compare the rheological behaviour of the biomass in a MBR operated under different SRTs. A bench-scale MBR was operated for 4 years under the same conditions except for the SRT, which ranged from 20 days to complete sludge retention. The rheological properties were measured over time and the apparent viscosity was correlated with the concentration of solid material when equilibrium conditions were reached and maintained. The three models most commonly adopted for rheological simulations were evaluated and compared in terms of their parameters. Then, steady-state average values of these parameters were related to the equilibrium biomass concentration (MLSS). The models were tested to select the one better fitting the experimental data in terms of mean root square error (MRSE). The relationship between the apparent viscosity and the shear rate, as a function of solid concentration, was determined and is proposed here. Statistical analysis showed that, in general, the Bingham model provided slightly better results than the Ostwald one. However, considering that a strong correlation between the two parameters of the Ostwald model was found for all the SRTs tested, both in the transient growth phases and under steady-state conditions, this model might be used more conveniently. This feature suggests that the latter model is easier to be used for the determination of the sludge apparent viscosity.     

Polymeric compounds in activated sludge supernatant -- Characterisation and retention mechanisms at a full-scale municipal membrane bioreactor

In this study, for the first time a full-scale membrane bioreactor (MBR) was investigated with focus on organic compounds in activated sludge over a period of approximately 2 years. Soluble extracellular polymeric substances (EPS) in the sludge supernatant and permeate as well as bound EPS extracted from fouled membranes were determined photospectrometrically and revealed a typical composition of three main components in the order metals>humic acids>carbohydrates>proteins. Results showed an important influence on membrane fouling by soluble humic substances and carbohydrates in complexes with metal cations. It was found that Fe(2+) and Fe(3+) play a decisive role in natural organic matter (NOM) complexation and subsequent membrane blockage. The determination of molar mass distribution in supernatant and permeate by size exclusion chromatography (SEC) revealed a significant retention of macromolecular compounds by the porous membranes in the range of 10-50%.     

Effects of chemical sludge disintegration on the performances of wastewater treatment by membrane bioreactor

A new wastewater treatment process combining a membrane bioreactor (MBR) with chemical sludge disintegration was tested in bench scale experiments. In particular, the effects of the disintegration treatment on the excess sludge production in MBR were investigated. Two MBRs were operated. In one reactor, a part of the mixed liquor was treated with NaOH and ozone gas consecutively and was returned to the bioreactor. The flow rate of the sludge disintegration stream was 1.5% of the influent flow rate. During the 200 days of operation, the MLSS level in the bioreactor with the disintegration treatment was maintained relatively constant at the range of 10,000-11,000 mg/L while it increased steadily up to 25,000 mg/L in the absence of the treatment. In the MBR with the sludge disintegration, relatively constant transmembrane pressures (TMPs) could be maintained for more than 6 months while the MBR without disintegration showed an abrupt increase of TMP in the later phase of the operation. In conclusion, a complete control of excess sludge production in the membrane-coupled bioreactor was possible without significant deterioration of the treated water quality and membrane performances.     

Fate of antibiotics in activated sludge followed by ultrafiltration (CAS-UF) and in a membrane bioreactor (MBR)

The fates of several macrolide, sulphonamide, and trimethoprim antibiotics contained in the raw sewage of the Tel-Aviv wastewater treatment plant (WWTP) were investigated after the sewage was treated using either a full-scale conventional activated sludge (CAS) system coupled with a subsequent ultrafiltration (UF) step or a pilot membrane bioreactor (MBR) system. Antibiotics removal in the MBR system, once it achieved stable operation, was 15-42% higher than that of the CAS system. This advantage was reduced to a maximum of 20% when a UF was added to the CAS. It was hypothesized that the contribution of membrane separation (in both systems) to antibiotics removal was due either to sorption to biomass (rather than improvement in biodegradation) or to enmeshment in the membrane biofilm (since UF membrane pores are significantly larger than the contaminant molecules). Batch experiments with MBR biomass showed a markedly high potential for sorption of the tested antibiotics onto the biomass. Moreover, methanol extraction of MBR biomass released significant amounts of sorbed antibiotics. This finding implies that more attention must be devoted to the management of excess sludge.     

Comparison of sulfonated and other micropollutants removal in membrane bioreactor and conventional wastewater treatment

Membrane bioreactors (MBRs) were compared with conventional activated sludge systems (CAS) for micropollutant degradation, in laboratory-scale spiking experiments with synthetic and real domestic wastewater. The target micropollutants were polar in nature and represented a broad range in biodegradability. The experimental data indicated that MBR treatment could significantly enhance removal of the micropollutants 1,6- and 2,7-naphthalene disulfonate (NDSA) and benzothiazole-2-sulfonate. 1,5-NDSA, EDTA and diclofenac were not removed in either the MBR or the CAS. The other compounds were equally well degraded in both systems. For 1,3-naphthalene disulfonate, the existence of a minimum threshold level for degradation could be demonstrated. Although MBRs could not always make a difference in the overall removal efficiencies achieved, they showed reduced lag phases for degradation and a stronger memory effect, which implies that they may respond quicker to variable influent concentrations. Finally, micropollutant removal also turned out to be less sensitive to system operational variables.     

Comparison of sludge characteristics and performance of a submerged membrane bioreactor and an activated sludge process at high solids retention time

This work aims to compare biomass structure and performance of a submerged membrane bioreactor (SMBR) and an activated sludge process (ASP) treating the same domestic wastewater. The influence of the separation technique (membrane filtration or settling) and operation at high sludge-retention time (SRT) were investigated. Over the entire range of SRT (10-110 days), the SMBR achieved very good organic removal efficiencies, ranging from 90.8+/-0.2% to 94.2+/-1.6% based on total COD (TCOD), whereas those of ASP were between 87.4+/-1.8% and 90.3+/-0.8%. The contribution of the membrane in the increase in performance was due to total suspended solid retention and also partly due to retention of proteins and polysaccharides of the sludge supernatant. No significant difference in excess sludge production was observed between the two processes operated at the same SRT, but sludge production in SMBR decreased from 0.31 to 0.13 g(VSS)g(COD)(-1) as SRT increased from 9 to 110 days. The difference in sludge characteristics and performance was especially pronounced as SRT increased, resulting in deterioration of sludge settleability and effluent quality of the ASP (filamentous bacteria, increase of protein and polysaccharide release). Membrane filtration induced accumulation of soluble and colloidal proteins and polysaccharides which were progressively degraded in the supernatant as the SRT increased. At similar SRT, no significant difference was observed in the amount of extractable exocellular polymeric substances (bound EPS) from ASP and SMBR sludge. However as the SRT increased, the total specific amount of bound EPS in flocs decreased and the ratio proteins/polysaccharides also decreased. Concomitantly, laser diffraction analysis, microscopic observations, turbidity and DSVI measurement showed that the SRT increase induced significant modifications in sludge morphology in SMBR: decrease in floc size, densification of aggregates, and development of non-flocculating organisms.     

Characteristics and fates of soluble microbial products in ceramic membrane bioreactor at various sludge retention times

The formation and fate of soluble microbial products (SMP) in membrane bioreactor (MBR) was investigated at various sludge retention times (SRT) for 170 days. The SMP concentration was estimated by feeding glucose, which could be completely degraded, and by measuring the dissolved organic carbon (DOC) of the effluent from MBR. Under the conditions of SRT of 20 days, influent DOC of 112 mg/l and HRT of 6 h, the produced SMP was 4.7 mg DOC/l of which 57% was removed or retained by the membrane. DOC of MBR supernatant increased during 100 days and then gradually decreased. Specific UV absorbance showed that the accumulated compounds had a portion of larger, more aromatic, more hydrophobic and double-bond-rich organics, which originated from the decayed biomass. Molecular weight distributions of SMP in MBR supernatant showed that the acclimated microorganisms in a long SRT could decompose high molecular weight organics, it caused the shift of molecular weight distributions of SMP to a lower range. During the operation period, enumeration of active cells in the MBR showed that microbial inhibitions by accumulated SMP was not observed.     

The optimum operational condition of membrane bioreactor (MBR): cost estimation of aeration and sludge treatment

A methodology to obtain the most economical operational condition of membrane bioreactor (MBR) is developed. In order to achieve the optimum design parameters of MBR with which operational costs are minimized, aeration and sludge treatment costs were estimated for various operational conditions. Generally sludge treatment cost and aeration cost were inversely proportional to each other, which means sludge treatment cost is minimized when aeration cost is maximized and vice versa. Therefore, there might exist an optimum point between the two extreme cases. However, sludge treatment cost turned out to overwhelm the aeration cost over the reasonable operational conditions. Therefore, sludge minimization was considered to be a key for the economical operation of MBR. In the case of typical municipal wastewater of which COD was 400mgL(-1), steady-state MLSS was expected to increase from 11,000 to 15,000mg/L without sludge removal when HRT was decreasing from 16 to 12h. For the range of operational conditions considered in this study, economically optimum HRT and target MLSS were turned out to be 16h and 11,000mg/L, respectively. Under this condition, aeration for the biodegradation of organic matters would be 13.3m(3) air/min when influent was 1000m(3)/day.     

Pathways and metabolites of microbial degradation of selected acidic pharmaceutical and their occurrence in municipal wastewater treated by a membrane bioreactor

Laboratory degradation tests with five acidic pharmaceuticals using activated sludge as inocculum under aerobic conditions were performed and microbial metabolites were analysed by liquid chromatography-mass spectrometry (LC-MS). Ketoprofen was partly mineralized as a sole source of carbon and energy and the metabolites determined by LC-MS suggest microbial ketoprofen degradation to proceed along the pathway known for biphenyls and related compounds. Bezafibrate, naproxen and ibuprofen were degraded only cometabolically whereas no transformation was obtained for diclofenac. Some biodegradation intermediates in these batch tests could be tentatively identified by means of LC-MS. The first step in microbial bezafibrate degradation appears to be the hydrolytic cleavage of the amide bond, generating well degradable 4-chlorobenzoic acid as one of the hydrolysis products. As previously found for mammals, ether cleavage and formation of desmethylnaproxen was the initial step in microbial degradation of naproxen. Two isomers of hydroxy-ibuprofen were detected as intermediates in the mineralization of ibuprofen. Laboratory studies suggest that naproxen and ibuprofen can be fully mineralized whereas more stable metabolites occur in microbial ketoprofen and bezafibrate transformation, that may deserve further attention. A LC-MS method for the trace analysis of these metabolites in water was developed and applied to municipal wastewater. Municipal wastewater treatment by a membrane bioreactor may gradually improve the removal of these pharmaceuticals.     

Development and application of a resazurin-based biomass activity test for activated sludge plant management

A rapid, robust and cost-effective method of assaying the metabolic activity of the biomass of activated sludge plants would be a valuable process control tool in the wastewater treatment industry. We have developed and optimised a simple colorimetric test protocol, based on the redox dye resazurin, in which levels of reduction of the dye are proportional to cell biomass and respiration rate in both freshly sampled municipal sludges and in a surrogate activated sludge culture, Polytox. The method has been used to assess the impact of trade wastes on the activities of two municipal activated sludge populations of differing characteristics.     

Changes in characteristics of soluble microbial products in membrane bioreactors associated with different solid retention times: Relation to membrane fouling

A membrane bioreactor (MBR) is a promising wastewater treatment technology, but there is a need for efficient control of membrane fouling, which increases operational and maintenance costs. Soluble microbial products (SMP) have been reported to act as major foulants in the operation of MBRs used for wastewater treatment. In this study, SMP in MBRs operated with different sludge retention times (SRTs) were investigated by means of various analytical techniques and their relations to the evolution of membrane fouling were considered. Bench-scale filtration experiments were carried out in a laboratory with synthetic wastewater to eliminate fluctuations that would occur with the use of real wastewater and that would lead to fluctuations in compositions of SMP. Three identical submerged MBRs were operated for about 50 days under the same conditions except for SRT (17, 51 and 102 days). Accumulation of SMP in the MBRs estimated by conventional analytical methods (i.e., the phenol-sulfuric acid method and the Lowry method) was significant in the cases of short SRTs. However, the degrees of membrane fouling in the MBRs were not directly related to the concentrations of SMP in the reactors estimated by the conventional analytical methods. Non-conventional analytical methods such as excitation-emission matrix (EEM) fluorescence spectroscopy revealed that characteristics of SMP in the three reactors considerably differed depending on SRT. Foulants were extracted from the fouled membranes at the end of the operation and were compared with SMP in each MBR. It was clearly shown that characteristics of the foulants were different depending on SRT, and similarities between SMP and the extracted foulants were recognized in each MBR on the basis of results of EEM measurements. However, such similarities were not found on the basis of results obtained by using the conventional methods for analysis of SMP. The results of this study suggest that the use of conventional methods for analysis of SMP is not appropriate for investigation of membrane fouling in MBRs.     

Heterotroph anoxic yield in anoxic aerobic activated sludge systems treating municipal wastewater

As input to the steady state design and kinetic simulation models for the activated sludge system, the correct value for the heterotroph anoxic yield is essential to provide reliable estimates for the system denitrification potential. This paper examines activated sludge anoxic yield values in the literature, and presents experimental data quantifying the value. In the literature, in terms of the structure of ASM1 and similar models, theoretically it has been shown that the anoxic yield should be reduced to approximately 0.79 the value of the aerobic yield. This theoretical value is validated with data from corresponding aerobic OUR and anoxic nitrate time profiles in a batch fed laboratory scale long sludge age activated sludge system treating municipal wastewater. The value also is in close agreement with values in the literature measured with both artificial substrates and municipal wastewater. Thus, it is concluded that, in ASM1 and similar models, for an aerobic yield of 0.67mg COD/mg COD, the anoxic yield should be about 0.53 mg COD/mg COD. Including such a lower anoxic yield in ASM1 and similar models will result in a significant increase in denitrification potential, due to increased denitrification with wastewater RBCOD as substrate. In terms of the structure of ASM3, for the proposed substrate storage yields and the aerobic yield of 0.63 mg COD/mg COD, experimental data indicate that the corresponding anoxic yield should be about 0.42 mg COD/mg COD. This is significantly lower than the proposed value of 0.54 mg COD/mg COD, and requires further investigation.     

Soluble microbial products in membrane bioreactor operation: Behaviors, characteristics, and fouling potential

This paper presents an experimental study on soluble microbial products (SMP) in membrane bioreactor (MBR) operation at different sludge retention times (SRTs). A laboratory-scale MBR was operated at SRT of 10, 20, and 40 days for treatment of readily biodegradable synthetic wastewater. The accumulation, composition, characteristics, and fouling potential of SMP at each SRT were examined. It was found that accumulation of SMP in the MBR became more pronounced at short SRTs. Carbohydrates and proteins appeared to be the components of SMP prone to accumulate in the MBR compared with aromatic compounds. The proportions of SMP with large molecular weight in supernatants and in effluents were almost identical, implying that membrane sieving did not work for most SMP. In addition, the majority of SMP was found to be composed of hydrophobic components, whose proportion in total SMP gradually increased as SRT lengthened. However, fouling potentials of SMP were relatively low at long SRTs. The hydrophilic neutrals (e.g., carbohydrates) were most likely the main foulants responsible for high fouling potentials of SMP observed at short SRTs.     

Low dose powdered activated carbon addition at high sludge retention times to reduce fouling in membrane bioreactors

The addition of a low concentration of PAC (0.5 g L⁻¹ of sludge, i.e. a dose of 4 mg L⁻¹ of wastewater), in combination with a relatively long SRT (50 days), to improve membrane filtration performance was investigated in two pilot-scale MBRs treating real municipal wastewater. Continuous filterability tests at high flux showed the possibility to run for 18 h at 72 L m⁻² h⁻¹ and 180 h at 50 L m⁻² h⁻¹, while significant fouling occurred without PAC. In addition, measurements of the critical flux showed an increase of 10% for this strategy. Low dosage and high retention time makes it feasible and cost effective. Further advantages with regard to permeate quality and possible micropollutants removal are currently under investigation.     

Biodegradation of the endogenous residue of activated sludge in a membrane bioreactor with continuous or on-off aeration

The goal of this study was to determine the effect of a long sludge retention time on the biodegradation of the endogenous residue in membrane digestion units receiving a daily feed of sludge and operated under either aerobic or intermittently aerated (22 h off-2 h on) conditions. The mixed liquor for these experiments was generated in a 10.4 day sludge retention time membrane bioreactor fed with a synthetic and completely biodegradable influent with acetate as the sole carbon source. It had uniform characteristics and consisted of only two components, heterotrophic biomass X_H and endogenous residue X_E. Membrane digestion unit experiments were conducted for 80 days without any sludge wastage except for some sampling. The dynamic behaviour of generation and consumption of filtered organic digestion products was characterized in the membrane digestion unit systems using three pore filter sizes. Results from this investigation indicated that the colloidal matter with size between 0.04 μm and 0.45 μm was shown to contain a recalcitrant fraction possibly composed of polysaccharides bound to proteins which accumulated in the membrane digestion unit under both conditions. Modelling the membrane digestion unit results by considering a first-order decay of the endogenous residue allowed to determine values of the endogenous residue decay rate of 0.0065 and 0.0072 d⁻¹ under fully aerobic and intermittently aerated conditions, respectively. The effect of temperature on the endogenous decay rate was assessed for the intermittently aerated conditions in batch tests using thickened sludge from tests gave an endogenous decay rate constant of 0.0075 d⁻¹ at 20 °C and an Arrhenius temperature correction factor of 1.033.     

Critical flux and chemical cleaning-in-place during the long-term operation of a pilot-scale submerged membrane bioreactor for municipal wastewater treatment

The critical flux and chemical cleaning-in-place (CIP) in a long-term operation of a pilot-scale submerged membrane bioreactor for municipal wastewater treatment were investigated. Steady filtration under high flux (30 L/(m² h)) was successfully achieved due to effective membrane fouling control by sub-critical flux operation and chemical CIP with sodium hypochlorite (NaClO) in both trans-membrane pressure (TMP) controlling mode (cleaning with high concentration NaClO of 2000-3000 mg/L in terms of effective chorine was performed when TMP rose to 15 kPa) and time controlling mode (cleanings were performed weekly and monthly respectively with low concentration NaClO (500-1000 mg/L) and high concentration NaClO (3000 mg/L)). Microscopic analysis on membrane fibers before and after high concentration NaClO was also conducted. Images of scanning electron microscopy (SEM) and atomic force microscopy (AFM) showed that NaClO CIP could effectively remove gel layer, the dominant fouling under sub-critical flux operation. Porosity measurements indicated that NaClO CIP could partially remove pore blockage fouling. The analyses from fourier transform infrared spectrometry (FTIR) with attenuated total reflectance accessory (ATR) and energy dispersive spectrometer (EDS) demonstrated that protein-like macromolecular organics and inorganics were the important components of the fouling layer. The analysis of effluent quality before and after NaClO CIP showed no obvious effect on effluent quality.     

Membrane bioreactor operation at short solids retention times: performance and biomass characteristics

This study investigated the performance and biomass characteristics of a membrane bioreactor (MBR) and a completely mixed activated sludge (CMAS) system operated at short solids retention times (SRT) ranging from 0.25 to 5 d and hydraulic retention times of 3 and 6 h. The lab-scale reactors were fed with synthetic wastewater to ensure consistency in feed composition. Results show the MBR was capable of achieving excellent quality effluent regardless of the extremely short SRT. The MBR removal efficiencies ranged from approximately 97.3-98.4% (TCOD) in the MBR, compared to 77.5-93.8% (TCOD) and 94.1-97.0% (SCOD) in the CMAS. Nitrification completely ceased when SRT was < 2.5 d. The MBR biomass was composed of small, weak and uniform-sized flocs with large mass of short filamentous organisms and mainly dispersed microorganisms at SRT of 5 and 0.25 d, respectively. In contrast, the CMAS sludge was composed of large flocs with filamentous organisms as a backbone at SRT > 2.5 d. The CMAS flocs were smaller and weaker at shorter SRT. The MBR sludge contained a much higher fraction of non-flocculating microorganisms. This fraction increased significantly with decreasing SRT. It was found that the concentrations of protein and carbohydrates in the exocellular polymeric substances for both the MBR and the CMAS decreased with increasing F/M ratio or decreasing SRT. The combination of increasing amounts of non-flocculating microorganisms and a reduction of EPS at shorter SRT in both reactors contributed to deteriorating sludge settling properties. A significant presence of dispersed biomass and small flocs in MBR contributed to better reactor performance probably due to less mass transfer resistance.     

Effect of disintegrated sludge recycling on membrane permeability in a membrane bioreactor combined with a turbulent jet flow ozone contactor

We have combined a turbulent jet flow ozone contactor (TJC) with a membrane bioreactor (MBR) to establish a zero-discharge system in terms of excess sludge in the MBR. The TJC-MBR system was compared with the conventional MBR (Control-MBR) with respect to i) the size and zeta potential of the sludge particles, ii) the loosely bound extra-cellular polymeric substances (EPSs) and tightly bound EPS of the microbial flocs, iii) the porosity and biovolume of the bio-cake accumulated on the membrane, and iv) the membrane permeability. The TJC system generated the ozonated sludge with a negligible amount of loosely bound EPS and a positive zeta potential. As a result, when such ozonated sludge was recycled, the average size of the sludge particles (e.g., microbial flocs) increased in the TJC-MBR. Consequently the bio-cake formed in the TJC-MBR had greater porosity than that in the Control-MBR, giving rise to higher membrane permeability in the TJC-MBR.