Base/acid-catalyzed FAEE production from hydroxylated vegetable oils

In this study was developed a new methodology to produce fatty acid ethyl esters from castor oil. The base-catalyzed transesterification step was followed by on pot addition of sulfuric acid. That addition implicated the successful separation of FAEEs/glycerin phases due to soap breaking. The study was carried out through an experimental design where the variables studied in the first step were the molar ratio alcohol:oil and the catalyst amount in the transesterification process. As expected, the on pot addition of concentrated sulfuric acid yields FFAs that increase the acid value in the FAEEs phase. A second step esterification of these free fatty acids from FAEE raw mixture was investigated. The esterification of FFA was carried out in 60:1 and 80:1 M ratios (alcohol:free fatty acids) and concentrated sulfuric acid 5% and 10% w/w (based on free fatty acids). Consequently, these two steps yielded more fatty ethyl esters and assure that the following important requirements in the FAEEs production process from castor oil are satisfied: complete reaction, best separation of FAEEs/glycerin phases, removal of catalyst, limpid glycerin, and absence of free fatty acids.     

Hydrodynamic cavitation as an efficient approach for intensification of synthesis of methyl esters from sustainable feedstock

Investigations related to process intensification of synthesis of methyl esters from sustainable feedstock is gaining importance because of considerable energy requirements and higher reaction time in the conventional approach. The present work illustrates the use of hydrodynamic cavitation for intensification of methyl ester synthesis from the high acid value non-edible oil. Two-step synthesis of acid esterification followed by alkaline transesterification has been employed for obtaining the methyl esters. In first step, acid esterification is used to reduce the acid value of oil from 18.7 to less than 1.5 mg of oil/g of oil beyond which alkaline transesterification can be used without any problems of soap formation. The molar ratio and catalyst concentration have been optimized for the esterification and transesterification stages. The optimized molar ratios were 1:3 and 1:6 for esterification and transesterification respectively. Under optimized conditions, 92% conversion has been obtained in the transesterification stage. It has been established that due to the use of hydrodynamic cavitation, the energy requirement for the synthesis is significantly reduced as compared to the conventional approach. The novel route discussed in the present work provides a viable option and can be explored easily for the industrial scale of operations.     

微量酸催化麻疯树籽油制备生物柴油(英文)

Biodiesel produced from crude Jatropha curcas L.oil with trace sulfuric acid catalyst(0.02%-0.08% oil) was investigated at 135-184 ℃.Both esterification and transesterification can be well carried out simultane-ously.Factors affecting the process were investigated,which included the reaction temperature,reaction time,the molar ratio of alcohol to oil,catalyst amount,water content,free fatty acid(FFA) and fatty acid methyl ester(FAME) content.Under the conditions at 165 ℃,0.06%(by mass) H2SO4 of the oil mass,1.6 MPa and 20:1 methanol/oil ratio,the yield of glycerol reached 84.8% in 2 hours.FFA and FAME showed positive effect on the transesterification in certain extent.The water mass content below 1.0% did not show a noticeable effect on trans-esterification.Reaction kinetics in the range of 155 ℃ to 175 ℃ was also measured.     

Acid base catalyzed transesterification kinetics of waste cooking oil

The present study reports the results of kinetics study of acid base catalyzed two step transesterification process of waste cooking oil, carried out at pre-determined optimum temperature of 65 °C and 50 °C for esterification and transesterification process respectively under the optimum condition of methanol to oil ratio of 3:7 (v/v), catalyst concentration 1%(w/w) for H₂SO₄ and NaOH and 400 rpm of stirring. The optimum temperature was determined based on the yield of ME at different temperature. Simply, the optimum concentration of H₂SO₄ and NaOH was determined with respect to ME Yield. The results indicated that both esterification and transesterification reaction are of first order rate reaction with reaction rate constant of 0.0031 min^− 1 and 0.0078 min^− 1 respectively showing that the former is a slower process than the later. The maximum yield of 21.50% of ME during esterification and 90.6% from transesterification of pretreated WCO has been obtained. This is the first study of its kind which deals with simplified kinetics of two step acid-base catalyzed transesterification process carried under the above optimum conditions and took about 6 h for complete conversion of TG to ME with least amount of activation energy. Also various parameters related to experiments are optimized with respect to ME yield.     

Conversion of waste cooking oil to biodiesel using ferric sulfate and supercritical methanol processes

In this comparative study, conversion of waste cooking oil to methyl esters was carried out using the ferric sulfate and the supercritical methanol processes. A two-step transesterification process was used to remove the high free fatty acid contents in the waste cooking oil (WCO). This process resulted in a feedstock to biodiesel conversion yield of about 85-96% using a ferric sulfate catalyst. In the supercritical methanol transesterification method, the yield of biodiesel was about 50-65% in only 15 min of reaction time. The test results revealed that supercritical process method is probably a promising alternative method to the traditional two-step transesterification process using a ferric sulfate catalyst for waste cooking oil conversion. The important variables affecting the methyl ester yield during the transesterification reaction are the molar ratio of alcohol to oil, the catalyst amount and the reaction temperature. The analysis of oil properties, fuel properties and process parameter optimization for the waste cooking oil conversion are also presented.     

An ideal feedstock, kusum (Schleichera triguga) for preparation of biodiesel: Optimization of parameters

Kusum (Schleichera triguga), a non-edible oil bearing plant has been used as an ideal feedstock for biodiesel development in the present study. Various physical and chemical parameters of the raw oil and the fatty acid methyl esters derived have been tested to confirm its suitability as a biodiesel fuel. The fatty acid component of the oil was tested by gas chromatography. The acid value of the oil was determined by titration and was found to 21.30 mg KOH/g which required two step transesterification. Acid value was brought down by esterification using sulfuric acid (H₂SO₄) as a catalyst. Thereafter, alkaline transesterification was carried out using potassium hydroxide (KOH) as catalyst for conversion of kusum oil to its methyl esters. Various parameters such as molar ratio, amount of catalyst and reaction time were optimized and a high yield (95%) of biodiesel was achieved. The high conversion of the feedstock into esters was confirmed by analysis of the product on gas chromatograph-mass spectrometer (GC-MS). Viscosity and acid value of the product biodiesel were determined and found to be within the limits of ASTM D 6751 specifications. Elemental analysis of biodiesel showed presence of carbon, hydrogen, oxygen and absence of nitrogen and sulfur after purification. Molar ratio of methanol to oil was optimized and found to be 10:1 for acid esterification, and 8:1 for alkaline transesterification. The amounts of H₂SO₄ and KOH, 1% (v/v) and 0.7% (w/w), respectively, were found to be optimum for the reactions. The time duration of 1 h for acid esterification followed by another 1 h for alkaline transesterification at 50 ± 0.5 °C was optimum for synthesis of biodiesel.     

两步法催化高酸价微藻油脂制备生物柴油

研究了两步法催化高酸价微藻油脂制备生物柴油的工艺条件。测定从产油栅藻培养物中提取的油脂的化学成分,发现油脂的游离脂肪酸含量分布在10%~32%,极性脂含量分布在21%~46%。以此高酸价、高极性脂含量油脂,经过酸预酯化-碱催化转酯化两步法制备生物柴油。其最优反应条件为:30%的醇加入量,1%油质量的硫酸催化反应2 h,其油脂酸价可从初始酸值的17~46 mg/g降低至2 mg/g以下;随后,在醇油物质的量之比为12:1,催化剂氢氧化钾用量为油质量的2%,65℃条件下反应30min,制备所得生物柴油中脂肪酸甲酯的质量分数可达96.6%,甘油三酯的转化效率接近100%。根据《柴油机燃料调合用生物柴油》国家标准,测定了微藻生物柴油产品的品质指标,发现其密度、运动黏度、酸价、氧化安定性等各项指标均符合国家标准(GB/T 20828-2007);热值为39.76 MJ/kg,符合欧盟生物柴油标准(EN 14214)。     

In situ transesterification of coconut oil using mixtures of methanol and tetrahydrofuran

The conventional biodiesel production method requires oil extraction followed by transesterification with methanol. The solubility of vegetable oils in methanol is low which decreases the overall rate of reaction. To eliminate the oil extraction step and improve the overall reaction rate, simultaneous extraction, esterification and transesterification were conducted by directly mixing methanol and tetrahydrofuran (THF) co-solvent and sulfuric acid catalyst with ground, desiccated coconut meat (copra) in a batch process and continuing the reaction until the system reached steady state. After separation of the mixture, yield was obtained by measuring the content of triglycerides, diglycerides and monoglycerides in the biodiesel phase. The yield increases with THF:methanol ratio, methanol:oil molar ratio and temperature. Within the range of conditions tested, the highest yield achieved was 96.7% at 60 °C, THF:methanol volume ratio of 0.4 and methanol:oil molar ratio of 60:1. The methanol:oil molar ratio is necessarily high in order to completely wet the copra mass, but is still lower than in previous studies by other researchers on in situ transesterification. Product assays show that the resulting biodiesel product is similar to conventionally produced coconut biodiesel. The results indicate that the in situ transesterification of copra using methanol/THF mixtures merits further study.     

酯化-酯交换两步法制备生物柴油的动力学

以潲水油（WCO）为原料,探讨了酯化-酯交换两步法制备生物柴油的反应动力学。以活性炭负载硫酸铁［Fe₂(SO₄)₃/AC］为负载型催化剂,通过测定不同反应温度、不同甲醇/脂肪酸（FFA）摩尔比条件下WCO中游离脂肪酸的转化率,以此确定酯化反应的动力学控制步骤及动力学方程中的待定参数,从而建立了在实验温度范围内酯化反应的动力学方程,并根据碱催化酯交换反应机理,在简化的动力学模型基础上,推导出了WCO中甘油三酯（TG）与甲醇发生酯交换反应的宏观动力学方程。结果表明,酯化反应和酯交换反应的动力学方程在实验条件范围内都能较好地描述各自的反应过程。     

Biodiesel production from high FFA rubber seed oil

Currently, most of the biodiesel is produced from the refined/edible type oils using methanol and an alkaline catalyst. However, large amount of non-edible type oils and fats are available. The difficulty with alkaline-esterification of these oils is that they often contain large amounts of free fatty acids (FFA). These free fatty acids quickly react with the alkaline catalyst to produce soaps that inhibit the separation of the ester and glycerin. A two-step transesterification process is developed to convert the high FFA oils to its mono-esters. The first step, acid catalyzed esterification reduces the FFA content of the oil to less than 2%. The second step, alkaline catalyzed transesterification process converts the products of the first step to its mono-esters and glycerol. The major factors affect the conversion efficiency of the process such as molar ratio, amount of catalyst, reaction temperature and reaction duration is analyzed. The two-step esterification procedure converts rubber seed oil to its methyl esters. The viscosity of biodiesel oil is nearer to that of diesel and the calorific value is about 14% less than that of diesel. The important properties of biodiesel such as specific gravity, flash point, cloud point and pour point are found out and compared with that of diesel. This study supports the production of biodiesel from unrefined rubber seed oil as a viable alternative to the diesel fuel.     

微波辅助合成α-萘乙酸甲酯的研究

在微波辐射下,以浓H2SO4为催化剂、α-萘乙酸和甲醇为原料合成α-萘乙酸甲酯。考察了微波辐射时间、醇酸比、催化剂用量对α-萘乙酸甲酯产率的影响。实验结果表明,最佳实验条件为：微波辐射时间4.5 min（功率700W）,醇酸物质的量比10∶1,催化剂为总质量的9.2%,产率为94.4%。探讨了微波辅助下,酯化反应的可能机理。     

An enzymatic/acid-catalyzed hybrid process for biodiesel production from soybean oil

The present study is aimed at developing an enzymatic/acid-catalyzed hybrid process for biodiesel production using soybean oil as feedstock. In the enzymatic hydrolysis, 88% of the oil taken initially was hydrolyzed by binary immobilized lipase after 5 h under optimal conditions. The hydrolysate was further used in acid-catalyzed esterification for biodiesel production and the effects of temperature, catalyst concentration, feedstock to methanol molar ratio, and reaction time on biodiesel conversion were investigated. By using a feedstock to methanol molar ratio of 1:15 and a sulfuric acid concentration of 2.5%, a biodiesel conversion of 99% was obtained after 12 h of reaction at 50 °C. The biodiesel produced by this process met the American Society for Testing and Materials (ASTM) standard. This hybrid process may open a way for biodiesel production using unrefined and used oil as feedstock.     

Biodiesel synthesis combining pre-esterification with alkali catalyzed process from rapeseed oil deodorizer distillate

A two-step technique combining pre-esterification catalyzed by cation exchange resin with transesterification catalyzed by base alkali was developed to produce biodiesel from rapeseed oil deodorizer distillate (RDOD). The free fatty acids (FFAs) in the feedstock were converted to methyl esters in the pre-esterification step using a column reactor packed with cation exchange resin. The acid value of oil was reduced from the initial 97.60 mg-KOH g^? 1 oil to 1.12 mg-KOH g^? 1 oil under the conditions of cation exchange resin D002 catalyst packed dosage 18 wt.% (based on oil weight), oil to methanol molar ratio 1:9, reaction temperature 60 °C, and reaction time 4 h. The biodiesel yield by transesterification was 97.4% in 1.5 h using 0.8 wt.% KOH as catalyst and a molar ratio of oil to methanol 1:4 at 60 °C. The properties of RDOD biodiesel production in a packed column reactor followed by KOH catalyzed transesterification were measured up the standards of EN14214 and ASTM6751-03.     

Optimization of pretreatment reaction for methyl ester production from chicken fat

In biodiesel production, to use low cost feedstock such as rendered animal fats may reduce the biodiesel cost. One of the low cost animal fats is the chicken fat for biodiesel production. It is extracted from feather meal which is prepared from chicken wastes such as chicken feathers, blood, offal and trims after rendering process. However, chicken fats often contain significant amounts of FFA which cannot be converted to biodiesel using an alkaline catalyst due to the formation of soap. Therefore, the FFA level should be reduced to desired level (below 1%) by using acid catalyst before transesterification. For this aim, sulfuric, hydrochloric and sulfamic (amidosulfonic) acids were used for pretreatment reactions and the variables affecting the FFA level including alcohol molar ratio, acid catalyst amount and reaction time were investigated by using the chicken fat with 13.45% FFA. The optimum pretreatment condition was found to be 20% sulfuric acid and 40:1 methanol molar ratio based on the amount of FFA in the chicken fat for 80 min at 60 °C. After transesterification, the methyl ester yield was 87.4% and the measured fuel properties of the chicken fat methyl ester met EN 14214 and ASTM D6751 biodiesel specifications.     

Biodiesel Production Using a Carbon Solid Acid Catalyst Derived from β‐Cyclodextrin

A novel carbon solid acid catalyst was prepared by incomplete hydrothermal carbonization of β‐cyclodextrin into small polycyclic aromatic carbon sheets, followed by the introduction of –SO₃H groups via sulfonation with sulfuric acid. The physical and chemical properties of the catalyst were characterized in detail. The catalyst simultaneously catalyzed esterification and transesterification reactions to produce biodiesel from high free fatty acid (FFA) containing oils (55.2 %). For the as‐prepared catalyst, 90.82 % of the oleic acid was esterified after 8 h, while the total transesterification yield of high FFA containing oils reached 79.98 % after 12 h. By contrast, the obtained catalyst showed comparable activity to biomass (such as sugar, starch, etc.)‐based carbon solid acid catalyst while Amberlyst‐15 resulted in significantly lower levels of conversion, demonstrating its relatively high catalytic activity for simultaneous esterification and transesterification. Moreover, as the catalyst can be regenerated, it has the potential for use in biodiesel production from oils with a high FFA content.     

微波辅助玉米油基生物柴油制备及酯化反应动力学

以玉米油和甲醇为原料、浓硫酸作催化剂,微波辅助制备生物柴油,研究了反应时间、反应温度、催化剂体积及微波功率对玉米油酯化率的影响,在单因素实验基础上优化制备工艺,考察了酯化反应的动力学. 结果表明,微波辅助制备玉米油基生物柴油的最佳条件为反应温度72.0℃、时间17.5 min、催化剂用量为玉米油体积的8.5%和微波功率200 W,该条件下酯化率可达77.6%. 酯化反应级数为1.28,活化能Ea=1.79 J/mol,酯化反应的动力学方程为r=8.214e?1.792/RTC1.28 .     

Comprehensive utilization of the mixture of oil sediments and soapstocks for producing FAME and phosphatides

Comprehensive utilization of the mixture of oil sediments (OS) and soapstock (SS) for producing FAME and phosphatides was investigated. A process consisting of three steps was employed for obtaining high conversion and by-product. In the first step, the OS–SS mixture was extracted with ethyl ether and the mixture was divided into three phases. The organic top phase contained triglycerides and phosphatides was extracted with cooled acetone and the acetone insoluble (phosphatides) was obtained. At the same time, triglycerides were separated also. In the second step, soap phase was then acidified with sulfuric acid to yield fatty acid. This “high-acid” acid oil was efficiently converted to methyl esters by acid-catalyzed esterification. The esterification reaction has been carried out with 5:1 methanol/oil (mol/mol) in the presence 3% H₂S0₄ (wt.%) as an acid catalyst at 85 °C for 5 h. FAME recovery under these conditions was 92.1% of theoretical. In the third step, alkaline catalyzed transesterification process converts the triglycerides to its mono-esters and glycerol. The optimized variables, 6:1 methanol/oil (mol/mol) with 1% NaOH (wt.%) reacted at 65 °C for 1 h, giving a maximum ester yield of 94%. Five important fuel properties of FAME from the OS–SS mixture were found to be comparable to those of No. 2 diesel fuel and conforming to both the American and German standards for biodiesel.     

Production of Isopropyl and Methyl Esters from Yellow Mustard Oil/IPA Miscellas

Using an isopropyl alcohol (IPA):flour [volume:weight (ml:g)] ratio of 1.5:1 per stage of extraction resulted in an oil yield of 86.3%. The combined miscella (IPA + oil), which contained 90.6 wt% IPA, 9.8 wt% oil, and 2.1 wt% water, was used as a feedstock for biodiesel production by transesterification. Transesterification of the IPA/oil miscella dehydrated using adsorption on 4Å molecular sieves with 1.2 wt% (based on oil) potassium hydroxide for 2 h at 72 °C converted only 29% of the feed to esters. The addition of methanol (MeOH) resulted in an ester yield of 87%, consisting of 79% methyl ester and 7% isopropyl ester when starting with an IPA:oil:MeOH molar ratio of 146:1:30. By increasing the KOH catalyst to 3 wt%, the ester yield increased to 94%. To increase the ester yield, the miscella was pretreated with sulfuric acid. This resulted in a reduction of the IPA content, the removal of other impurities such as phospholipids, and reduction of the water mass fraction to less than 1%. When IPA was used as a cosolvent with methanol in the transesterification process, a very high ester conversion (>99%) was achieved. The biodiesel produced was compliant with ASTM standards, showing that IPA can be used as a solvent for oil extraction from yellow mustard flour.     

Statistical optimization for biodiesel production from waste frying oil through two-step catalyzed process

The aim of this work was to investigate the optimum conditions in biodiesel production from waste frying oil using two-step catalyzed process. In the first step, sulfuric acid was used as a catalyst for the esterification reaction of free fatty acid and methanol in order to reduce the free fatty acid content to be approximate 0.5%. In the second step, the product from the first step was further reacted with methanol using potassium hydroxide as a catalyst. The Box-Behnken design of experiment was carried out using the MINITAB RELEASE 14, and the results were analyzed using response surface methodology. The optimum conditions for biodiesel production were obtained when using methanol to oil molar ratio of 6.1:1, 0.68 wt.% of sulfuric acid, at 51 °C with a reaction time of 60 min in the first step, followed by using molar ratio of methanol to product from the first step of 9.1:1, 1 wt.% KOH, at 55 °C with a reaction time of 60 min in the second step. The percentage of methyl ester in the obtained product was 90.56 ± 0.28%. In addition, the fuel properties of the produced biodiesel were in the acceptable ranges according to Thai standard for community biodiesel.     

硫酸镓改性离子交换树脂催化合成丁酸异戊酯

以硫酸镓与阳离子交换树脂反应制备的改性离子交换树脂为催化剂,正丁酸和异戊醇为原料合成了丁酸异戊酯。考察了催化剂用量、醇酸物质的量比、反应时间、带水剂种类及催化剂重复使用次数等因素对酯收率的影响。结果表明该催化剂与反应体系形成非均相物系,具有易分离回收,催化活性高,反应时间短,出水速率快,合成工艺流程简单,操作方便,不易腐蚀设备,废液排放量少,不需加带水剂即可获得较为理想的收率等优势。适宜反应条件为：正丁酸0．1mol,醇酸物质的量比1．4,催化剂1．0g,反应时间40min,酯收率达91．0％。