Underground ground control monitoring and interpretation,and numerical modeling,and shield capacity design

Mine or longwall panel layout is a 3D structure with highly non-uniform stress distribution. Recognition of such fact will facilitate underground problem identification/investigation and solving by numerical modeling through proper model construction. Due to its versatility, numerical modeling is the most popular method for ground control design and problem solving. However numerical modeling results require highly experienced professionals to interpret its validity/applicability to actual mining operations due to complicated mining and geological conditions. Underground ground control monitoring is routinely performed to predict roof behavior such as weighting and weighting interval without matching observation of face mining condition while the mining pressures are being monitored, resulting in unrealistic interpretation of the obtained data on mining pressure. The importance of ground control pressure monitoring and simultaneous observation of mining and geological conditions is illustrated by an example of shield leg pressure monitoring and interpretation in an U.S. longwall coal mine: it was found that the roof strata act like a plate, not an individual block of the size of a shield dimension, as commonly assumed by all researchers and shield capacity is not a fixed property for a longwall panel or a mine or a coal seam. A new mechanism on the interaction between shield's hydraulic leg pressure and roof strata for shield loading is proposed.     

Influence of canopy ratio of powered roof support on longwall working stability——A case study

The case study describes longwall coal seam A in a hard coal mine, where longwall coal face stability loss and periodic roof fall occurrences had been registered. The authors have attempted to explain the situation based on in-situ measurements and observations of the longwall working as well as numerical simulation. The calculations included several parameters, such as powered roof support geometry in the form of the canopy ratio, which is a factor that influences load distribution along the canopy.Numerical simulations were realized based on a rock mass model representing realistic mining and geological conditions at a depth of 600 m below surface for coal seam A. Numerical model assumptions are described, while the obtained results were compared with the in-situ measurements. The conclusions drawn from this work can complement engineering knowledge utilized at the stage of powered roof support construction and selection in order to improve both personnel safety and longwall working stability,and to achieve better extraction.     

Fundamentals of modern ground control management in Australian underground coal mines

Underground coal mining is inherently hazardous, with uncontrolled ground failure regarded as one of only several critical risks for multiple fatality events. Development, implementation and management of overarching systems and procedures for maintaining strata control is an important step to mitigating the impact of ground failure hazards at a mine site operational level. This paper summarised the typical pro-active ground control management system(PGCMS) implemented in various Australian underground coal mines. Australia produces approximately 100 million tonnes a year of metallurgical and thermal coal from approximately 30 of the world's safest longwall mines operating in New South Wales and Queensland. The increased longwall productivity required to achieve both high levels of safety and profitability, places significant emphasis on the reliability of pro-active ground control management for longwall mining operations. Increased depths, adverse geological conditions, elevated variable stress regimes and weaker ground conditions, coupled with an industry wide need for increased development rates continue to make ground control management challenging. Ground control management is not only about ground support and pillar design though but also a structured process that requires a coordinated effort from all levels of the workforce to both minimise the occurrence of adverse geotechnical events and mitigate the potential risks when they do occur. The PGCMS presented in this paper is proven to provide both a safer and more productive mine environment through minimisation of unplanned delays. The critical elements of the method are presented in detail and demonstrate the utility and value of a ground control management system that has potential for implementation in underground coal mining globally.     

Deformation and failure of stratified weak roof strata of longwall roadway

A comprehensive underground monitoring was conducted in a coal mine. The purpose of this research was to clarify the deformation and failure behavior of stratified weak roof strata of longwall roadway in adverse ground conditions. The field investiga- tion incorporating a range of geotechnical instrumentation was conducted over a period of time ever since the formation of opening the site was buried into the goaf of a retreating longwall panel. The roof layer deformation and failure characteristics associated with the three stages of heading development, after development and before extraction, as well as after longwall extraction were identified on the basis of field investigation and analytical study, the results clearly demonstrated that how the roof deformation and failure progress were strongly related to these three stages of the mining activities mentioned.     

Analysis of gateroad stability at two longwall mines based on field monitoring results and numerical model analysis

Coal mine longwall gateroads are subject to changing loading conditions induced by the advancing longwall face. The ground response and support requirements are closely related to the magnitude and orientation of the stress changes, as well as the local geology. This paper presents the monitoring results of gateroad response and support performance at two longwall mines at a 180-m and 600-m depth of cover.At the first mine, a three-entry gateroad layout was used. The second mine used a four-entry, yieldabutment-yield gateroad pillar system. Local ground deformation and support response were monitored at both sites. The monitoring period started during the development stage and continued during first panel retreat and up to second panel retreat. The two data sets were used to compare the response of the entries in two very different geotechnical settings and different gateroad layouts. The monitoring results were used to validate numerical models that simulate the loading conditions and entry response for these widely differing conditions. The validated models were used to compare the load path and ground response at the two mines. This paper demonstrates the potential for numerical models to assist mine engineers in optimizing longwall layouts and gateroad support systems.     

Underground mine stream crossing assessment: A multi-disciplinary approach

Underground mine designs typically try to avoid extraction beneath streams and rivers of any significant size, especially when the overburden rock thickness between the stream bed and the mine is thin.Potential issues with mining beneath streams include excessive groundwater inflow to the mine, weak ground(roof, floor, and pillar) conditions, horizontal stress effects, as well as stream loss and other potential adverse environmental effects. However, there are times when crossing beneath a stream or river is necessary to move into a new area of mineral reserve without creating additional mine access points from the ground surface. Often, stream crossings are completed without thorough assessment, potentially resulting in increased costs, decreased safety, and, in some cases, failure to advance the mine.Selection of the most favorable location(s) to cross the stream must account for numerous factors and the associated assessment often requires a multi-disciplinary approach. Stream crossing investigations often require geological, hydrogeological, geotechnical, and geophysical expertise. Phases of stream crossing investigations include desktop evaluation of maps and aerial photography, stream bed observations, drilling, detailed rock core logging, downhole geophysical surveying, hydraulic conductivity testing(packer testing), geotechnical laboratory testing, assessment, and reporting. The deliverables from a stream crossing assessment typically include geological, geotechnical, and hydrogeological characterization of potential stream crossing locations, classification of favorable and unfavorable crossing locations,recommendations for entry design and pillar sizing, and recommendations for if, and how, to conduct pre-grouting activities. Examples of technical aspects of data collection and assessment are provided based on decades of industry experience conducting stream crossing assessments in various underground mining scenarios.     

Analysis of coal pillar stability(ACPS): A new generation of pillar design software

Thirty years ago, the analysis of longwall pillar stability(ALPS) inaugurated a new era in coal pillar design.ALPS was the first empirical pillar design technique to consider the abutment loads that arise from full extraction, and the first to be calibrated using an extensive database of longwall mining case histories.ALPS was followed by the analysis of retreat mining stability(ARMPS) and the analysis of multiple seam stability(AMSS). These methods incorporated other innovations, including the coal mine roof rating(CMRR), the Mark-Bieniawski pillar strength formula, and the pressure arch loading model. They also built upon ever larger case history databases and employed more sophisticated statistical methods.Today, these empirical methods are used in nearly every underground coal mine in the US. However,the piecemeal manner in which these methods have evolved resulted in some weaknesses. For example,in certain situations, it may not be obvious which program is the best to use. Other times the results from the different programs are not entirely consistent with each other. The programs have also not been updated for several years, and some changes were necessary to keep pace with new developments in mining practice. The analysis of coal pillar stability(ACPS) now integrates all three of the older software packages into a single pillar design framework. ACPS also incorporates the latest research findings in the field of pillar design, including an expanded multiple seam case history data base and a new method to evaluate room and pillar panels containing multiple rows of pillars left in place during pillar recovery.ACPS also includes updated guidance and warnings for users and features upgraded help files and graphics.     

Coal mine roof rating(CMRR), rock mass rating(RMR) and strata control:Carborough Downs Mine,Bowen Basin,Australia

The rock mass rating(RMR) has been used across the geotechnical industry for half a century. In contrast,the coal mine roof rating(CMRR) was specifically introduced to underground coal mines two decades ago to link geological characterization with geotechnical risk mitigation. The premise of CMRR is that strength properties of mine roof rock are influenced by defects typical of coal measures stratigraphy.The CMRR has been used in longwall pillar design, roof support methods, and evaluation of extended cuts,but is rarely evaluated. Here, the RMR and CMRR are applied to a longwall coal mine. Roof rock mass classifications were undertaken at 67 locations across the mine. Both classifications showed marked spatial variability in terms of roof conditions. Normal and reverse faulting occur across the mine, and while no clear relationships exist between rock mass character and faulting, a central graben zone showed heterogeneous rock mass properties, and divergence between CMRR and RMR. Overall, the CMRR data fell within the broad envelope of results reported for extended cuts at Australian and U.S. coal mines. The corollary is that the CMRR is useful, and should not be used in isolation, but rather as a component of a strata control programme.     

Investigating different methods used for approximating pillar loads in longwall coal mines

Accurately estimating load distributions and ground responses around underground openings play a significant role in the safety of the operations in underground mines. Adequately designing pillars and other support measures relies highly on the accurate assessment of the loads that will be carried by them, as well as the load-bearing capacities of the supports. There are various methods that can be used to approximate mining-induced loads in stratified rock masses to be used in pillar design. The empirical methods are based on equations derived from large databases of various case studies. They are implemented in government approved design tools and are widely used. There are also analytical and numerical techniques used for more detailed analysis of the induced loads. In this study, two different longwall mines with different panel width-to-depth ratios are analyzed using different methods. The empirical method used in the analysis is the square-decay stress function that uses the abutment angle concept, implemented in pillar design software developed by the National Institute for Occupational Safety and Health(NIOSH). The first numerical method used in the analysis is a displacement-discontinuity(DD)variation of the boundary element method, LaModel, which utilizes the laminated overburden model.The second numerical method used in the analysis is Fast Lagrangian Analysis of Continua(FLAC) with the numerical modeling approach recently developed at West Virginia University which is based on the approach developed by NIOSH. The model includes the 2 D slice of a cross-section along the width of the panel with the chain pillar system that also includes the different stratigraphic layers of the overburden. All three methods gave similar results for the shallow mine, both in terms of load percentages and distribution where the variation was more obvious for the deep cover mine. The FLAC3 D model was observed to better capture the stress changes observed during the field measurements for both the shallow and deep cover cases. This study allowed us to see the shortcomings of each of these different methods. It was concluded that a numerical model which incorporates the site-specific geology would provide the most precise estimate for complex loading conditions.     

工作面支承压力分布的研究

为了研究采场支承压力,运用FLAC3D软件建立工作面开采数值模拟模型,研究了工作面前支承压力分布形态及应力峰值的位置,通过与理论计算、现场实测的结果相比较,得出数值模拟、理论分析、现场实测的结果是基本一致的,提出了采场前支承压力的计算方法,对井下工作面超前支护距离设计具有借鉴意义。     

User-friendly finite element design of main entries,barrier pillars,and bleeder entries

This contribution describes development and application of a user-friendly finite element program,UT3PC, to address three important problems in underground coal mine design:(1) safety of main entries,(2) barrier pillar size needed for entry protection, and(3) safety of bleeder entries during the advance of an adjacent longwall panel.While the finite element method is by far the most popular engineering design tool of the digital age, widespread use by the mining community has been impeded by the relatively high cost of and the need for lengthy specialized training in numerical methods.Implementation of UT3PC overcomes these impediments in three easy steps.First, a material properties file is prepared for the considered site.Next, mesh generation is automatic through an interactive process.A third and last step is simply execution of the program.Examples using data from several western coal mines illustrate the ease of using the application for analysis of main entries, barrier pillars, and bleeder entry safety.     

Utilising the scientific method to demonstrate that slender beam/column behaviour is the dominant behavioural mechanism leading to roof/rib failure

As per most other earth science engineering problems, the underground coal geotechnical environment and the way in which roof and rib support interacts with the rock mass are complex issues. It is therefore generally recognised that without prudent simplification, the complexity of the problem will overwhelm all current geotechnical methods of modelling, not least for the reason that a rock mass can never be characterised to a level that allows a ‘‘non-simplified" analysis. The fact that numerical models, which are commonly purported to be a ‘‘simulation" tool and the so-called epitome of advanced geotechnical engineering, always need to be ‘‘calibrated" to a known reality is taken to be conclusive proof of this statement. While the problem should not be oversimplified(i.e. the dominant failure mechanisms or critical data input parameters should not be ignored), without question judicious simplification is at the heart of all engineering design, to the point that it has a well-established name –‘‘reductionism". The hypothesis addressed in this paper, is that horizontal and vertical stress-driven slender beam and column behaviour(which includes unstable Euler Buckling) are respectively the dominant(but not only) roadway roof and ribline behavioural mechanism that(if not controlled) can lead to excessive deformation,failure and eventual collapse. As a part of the Scientific Method, a hypothesis can only be tested via real-world observations, measurements and analyses in establishing it is a credible Theory. Utilising the Scientific Method, this paper demonstrates that slender beam/column behaviour is the dominant instability mechanism within a coal mine roof/rib subject to elevated horizontal/vertical stress conditions and therefore, must be representatively accounted for in any credible empirical, analytical, or numerical approach to coal mine roof/rib stability assessment and associated ground support design.     

Feasibility study of highwall mining in north surface mine of Yima Coal Corporation, China

Yima Coal Corporation is considering to adopt highwall mining method with auger machine to recover coal from north surface pit that has reached final highwall position. The major geomechanical issues associated with auger mining are highwall and pillar stability. Based on the field investigation and laboratory test results of mechanical parameters, numerical modeling is carried out to assess the stability of highwall and pillar. Field measurements of highwall deformation have been used to validate and ensure the confidence for the development of realistic models. The results of numerical modeling show that the mining method is feasible for mining the seam of 10 m thickness in north surface coal mine.     

Numerical simulation study on the relationship between mining heights and shield resistance in longwall panel

A numerical model based on a Continuum-based Distinct Element Method(CDEM) was used to carry out a dynamic simulation of the interaction between shield and rock strata movement in longwall mining. In Northern China, the Ordos coal field geological conditions and operational characteristics were used as a case example. The CDEM was constructed on Ordos coal field shield's operation characteristics and geological conditions. Numerical modelling was carried out to investigate the effects of different mining heights on the caving process, movement characteristics, equilibrium and stability conditions of overburden as the interaction between shield and surrounding rocks. With the numerical model, the internal factors for changes in shield resistance under different mining heights was found. The quantitative relationship between mining heights and shield resistance was also obtained by the numerical simulation.     

Longwall mining under gateroads and gobs of abandoned small mine

Due to the use of outdated mining technology or room and pillar mining process in small coal mines, the coal recovery ratio is only 10–25%. In many regions of China, the damage area caused by the small coal mines amounted to nearly one hundred square kilometers. Therefore, special mining techniques must be taken to reclaim the wasted resource in disturbed coal areas. This paper focuses on the different mining methods by analyzing the longwall panel layout and abandoned gateroad(AG) distribution in the abandoned area of Cuijiazhai coal mine in northwestern China. On the basis of three-dimensional geological model, FLAC3 D numerical simulation was employed. The abutment pressure distribution was simulated when the panel face passed through the disturbed areas. The proper angle of the inclined face was analyzed when the panel face passed through the abandoned gateroads. The results show that the head end of the face should be 13–20 m ahead of the tail end. The pillars on both sides of abandoned gateroads had not been damaged at the same time, and no large-area stress concentration occured above the main roof.Therefore, the coal reserves of disturbed areas can be successfully recovered by using underground longwall mining.     

Methods applied in Australian industry to evaluate coal mine slope stability

Strata failure is a principal hazard in open cut coal mining as it has the potential to cause multiple fatalities. Prior to the excavation of any slope, a geotechnical assessment should review the likely slope performance, including the risk of slope failure. Controls to manage this risk to an acceptable level should accompany the geotechnical analysis. A survey of 43 practising geotechnical engineers indicated that kinematic and 2D limit equilibrium analyses were the methods most commonly applied to analyse excavated slope stability. While these methods are well established and widely applied in the broad rock engineering disciplines(e.g. civil, hard rock), a recent review of over 60 slope failures suggests these methods have limited suitability for modelling the complex failure mechanisms observed in excavated coal mine slopes. Kinematic techniques do not adequately capture the rock mass component of excavated slope failure and do not provide a geospatial location of potential failure, while 2D limit equilibrium techniques do not adequately capture the 3D mechanisms of excavated slope failures. Methods which do consider the 3D mechanisms of slope failure are summarized for industry consideration and application.     

Transport model for shale gas well leakage through the surrounding fractured zones of a longwall mine

The environmental risks associated with casing deformation in unconventional(shale) gas wells positioned in abutment pillars of longwall mines is a concern to many in the mining and gas well industry.With the recent interest in shale exploration and the proximity to longwall mining in Southwestern Pennsylvania, the risk to mine workers could be catastrophic as fractures in surrounding strata create pathways for transport of leaked gases. Hence, this research by the National Institute for Occupational Safety and Health(NIOSH) presents an analytical model of the gas transport through fractures in a low permeable stratum. The derived equations are used to conduct parametric studies of specific transport conditions to understand the influence of stratum geology, fracture lengths, and the leaked gas properties on subsurface transport. The results indicated that the prediction that the subsurface gas flux decreases with an increase in fracture length is specifically for a non-gassy stratum. The sub-transport trend could be significantly impacted by the stratum gas generation rate within specific fracture lengths, which emphasized the importance of the stratum geology. These findings provide new insights for improved understanding of subsurface gas transport to ensure mine safety.     

Study of a Comprehensive Assessment Method for Coal Mine Safety Based on a Hierarchical Grey Analysis

Coal mine safety is a complex system, which is controlled by a number of interrelated factors and is difficult to estimate. This paper proposes an index system of safety assessment based on correlated factors involved in coal mining and a comprehensive evaluation model that combines the advantages of the AHP and a grey clustering method to guarantee the accuracy and objectivity of weight coefficients. First, we confirmed the weight of every index using the AHP, then did a general safety assessment by means of a grey clustering method. This model analyses the status of mining safety both qualitatively and quantitatively. It keeps management and technical groups informed of the situation of the coal production line in real time, which aids in making correct decisions based on practical safety issues. A case study in the application of the model is presented. The results show that the method is applicable and realistic with regard to the core of a coal mine＇s safety management. Consequently, the safe production of a mine and the awareness of advanced safe production management is accelerated.     

Influence of longwall mining on the stability of gas wells in chain pillars

Longwall mining has a significant influence on gas wells located within longwall chain pillars. Subsurface subsidence and abutment pressure induced by longwall mining can cause excessive stresses and deformations in gas well casings. If the gas well casings are compromised or ruptured, natural gas could migrate into the mine workings, potentially causing a fire or explosion. By the current safety regulations,the gas wells in the chain pillars have to be either plugged or protected by adequate coal pillars. The current regulations for gas well pillar design are based on the 1957 Pennsylvania gas well pillar study. The study provided guidelines for gas well pillars by considering their support area and overburden depth as well as the location of the gas wells within the pillars. As the guidelines were developed for room-andpillar mining under shallow cover, they are no longer applicable to modern longwall coal mining, particularly, under deep cover. Gas well casing of failures have occurred even though the chain pillars for the gas wells met the requirements by the 1957 study. This study, conducted by the National Institute for Occupational Safety and Health(NIOSH), presents seven cases of conventional gas wells penetrating through longwall chain pillars in the Pittsburgh Coal Seam. The study results indicate that overburden depth and pillar size are not the only determining factors for gas well stability. The other important factors include subsurface ground movement, overburden geology, weak floor, as well as the type of the construction of gas wells. Numerical modeling was used to model abutment pressure, subsurface deformations, and the response of gas well casings. The study demonstrated that numerical models are able to predict with reasonable accuracy the subsurface deformations in the overburden above,within, and below the chain pillars, and the potential location and modes of gas well failures, thereby providing a more quantifiable approach to assess the stability of the gas wells in longwall chain pillars.     

A comparative study of dust control practices in Chinese and Australian longwall coal mines

Mine dust is one of the main hazards in underground longwall mines worldwide.In order to solve the mine dust problem,a significant number of studies have been carried out regarding longwall mine dust control,both in China and Australia.This paper presents a comparative study of dust control practices in Chinese and Australian longwall mines,with particular references to statutory limits,dust monitoring methods and dust management practices,followed by a brief discussion on the research status of longwall mine dust control in both countries.The study shows that water infusion,face ventilation controls,water sprays,and deep and wet cutting in longwall shearer operations are commonly practiced in almost all underground longwall mines and that both Chinese and Australian longwall mine dust control practices have their own advantages and disadvantages.It is concluded that there is a need for further development and innovative design of more effective dust mitigation products or systems despite the development of various dust control technologies.Based on the examinations and discussions,the authors have made some recommendations for further research and development in dust control in longwall mines.It is hoped that this comparative study will provide beneficial guidance for scholars and engineers who are engaging in longwall mine dust control research and practice.