Bar-concrete bond in mixes containing calcium carbide residue,fly ash and recycled concrete aggregate

A mixture of calcium carbide residue and fly ash (CRFA) is an innovative new binder for concrete instead of using ordinary Portland cement (OPC). Therefore, this study aims at investigating the bond interaction between common steel reinforcing bars and the aforementioned concrete. To this end, both CRFA and OPC concretes using crushed limestone and recycled concrete aggregate (RCA) as a coarse aggregate were prepared to investigate the bond strength of smooth and deformed bars by pull-out tests. The bond stress−slip relationships were also identified to determine the effects of CRFA binder and RCA on the bond strength behavior. The results indicate that the values the of bond-slip behavior and bond strengths of steel bar in CRFA concretes are similar to those embedded in OPC concrete. Moreover, the bond strength was significantly affected by RCA and the types of steel bar. Although the concretes had the same compressive strengths, the deformed bar embedded in CRFA concrete with RCA had a lower bond strength than the one with crushed limestone. However, the reduction in bond strength of the CRFA concrete with RCA was still less than that of OPC concrete with RCA. For the CRFA concretes, the bond strengths of the deformed bars were approximately 1.7–3.6 times higher than that of smooth bars.     

Assessing relationships among properties of demolished concrete, recycled aggregate and recycled aggregate concrete using regression analysis

Recycled demolished concrete (DC) as recycled aggregate (RA) and recycled aggregate concrete (RAC) is generally suitable for most construction applications. Low-grade applications, including sub-base and roadwork, have been implemented in many countries; however, higher-grade activities are rarely considered. This paper examines relationships among DC characteristics, properties of their RA and strength of their RAC using regression analysis. Ten samples collected from demolition sites are examined. The results show strong correlation among the DC samples, properties of RA and RAC. It should be highlighted that inferior quality of DC will lower the quality of RA and thus their RAC. Prediction of RAC strength is also formulated from the DC characteristics and the RA properties. From that, the RAC performance from DC and RA can be estimated. In addition, RAC design requirements can also be developed at the initial stage of concrete demolition. Recommendations are also given to improve the future concreting practice.     

Assessment of mechanical properties of concrete incorporating carbonated recycled concrete aggregates

An accelerated carbonation technique was employed to strengthen the quality of recycled concrete aggregates (RCAs) in this study. The properties of the carbonated RCAs and their influence on the mechanical properties of new concrete were then evaluated. Two types of RCAs, an old type of RCAs sourced from demolished old buildings and a new type of RCAs derived from a designed concrete mixture, were used. The chosen RCAs were firstly carbonated for 24 h in a carbonation chamber with a 100% CO₂ concentration at a pressure level of 0.1 Bar and 5.0 Bar, respectively. The experimental results showed that the properties of RCAs were improved after the carbonation treatment. This resulted in performance enhancement of the new concrete prepared with the carbonated RCAs, especially an obvious increase of the mechanical strengths for the concrete prepared with the 100% carbonated new RCAs. Moreover, the replacement percentage of natural aggregates by the carbonated RCAs can be increased to 60% with an insignificant reduction in the mechanical properties of the new concrete.     

Influence of recycled aggregate on slump and bleeding of fresh concrete

The recycling of construction and demolition (C&;D) waste as a source of aggregates for the production of new concrete has attracted increasing interests from the construction industry. While the environmental benefits of using recycled aggregates are well accepted, some unsolved problems prevent this type of material from wide application in structural concrete. One of the major problems with the use of recycled aggregates in structural concrete is their high water absorption capacity which leads to difficulties in controlling the properties of fresh concrete and consequently influences the strength and durability of hardened concrete. This paper presents an experimental study on the properties of fresh concrete prepared with recycled aggregates. Concrete mixes with a target compressive strength of 35 MPa are prepared with the use of recycled aggregates at the levels from 0 to 100% of the total coarse aggregate. The influence of recycled aggregate on the slump and bleeding are investigated. The effect of delaying the starting time of bleeding tests and the effect of using fly ash on the bleeding of concrete are explored.     

Residue strength,water absorption and pore size distributions of recycled aggregate concrete after exposure to elevated temperatures

In this paper, the effects of high temperature exposure of recycled aggregate concretes in terms of residual strengths, capillary water absorption capacity and pore size distribution are discussed. Two mineral admixtures, fly ash (FA) and ground granulated blast furnace (GGBS) were used in the experiment to partially replace ordinary Portland cement for concrete production. The water to cementitious materials ratio was maintained at 0.50 for all the concrete mixes. The replacement levels of natural aggregates by recycled aggregates were at 0%, 50% and 100%. The concretes were exposed separately to 300 °C, 500 °C and 800 °C, and the compressive and splitting tensile strength, capillary water coefficient, porosity and pore size distribution were determined before and after the exposure to the high temperatures. The results show that the concretes made with recycled aggregates suffered less deteriorations in mechanical and durability properties than the concrete made with natural aggregates after the high temperature exposures.     

Non-steady-state accelerated chloride penetration resistance of structural lightweight aggregate concrete

This study aims to characterise the chloride penetration resistance of structural lightweight aggregate concrete (LWAC) produced with different types, volumes and initial wetting conditions of lightweight aggregates (LWA), types of cement and contents of fly ash and silica fume, w/c ratios and curing conditions. A comprehensive experimental study was carried out involving three types of non-steady-state tests, which simulate different exposure conditions and penetration mechanisms. It is shown that the chloride penetration resistance is mainly affected by the cementitious paste and that high performance LWAC of 30–70 MPa can be produced. Regardless of the type of aggregate, we propose exponential relations to estimate the diffusion coefficient of chlorides. The volume and initial wetting condition of LWA had little influence on the chloride resistance. A long-term higher reduction of the diffusion coefficient was found in less dense LWAC. Reasonable correlations between the non-steady-state tests were obtained. Contrary to what is suggested in some European standards, the concrete strength cannot properly predict the durability behaviour of LWAC.     

Performance of mortar prepared with recycled concrete aggregate enhanced by CO2 and pozzolan slurry

One of the most promising strategies to manage the large volume of construction and demolition (C&D) waste is recycling and utilizing it for the production of new concrete. However, recycled concrete aggregate (RCA) derived from C&D waste possesses relatively higher porosity and water absorption capability, which often limits its wild utilization. In this study, pozzolan slurry (includes silica fume, nano-SiO₂, and fly ash slurries) and CO₂ treatments as enhancement methods for RCA were investigated. Test results showed that CO₂ treatment was more effective in reducing water absorption and enhancing fluidity, whereas pozzolan slurry treatment could decrease fluidity. Mortars prepared with treated RCA exhibited better mechanical strength and higher resistance towards carbonation and chloride-ion diffusion than those with untreated RCA. Both pozzolan slurry and CO₂ treatments enhanced not only the properties of RCA, but also the old and new interfacial transition zones (ITZs) as demonstrated in the measured micro-hardness and SEM observation.     

Properties of self-compacting concrete prepared with coarse and fine recycled concrete aggregates

In this study, the fresh and hardened properties of self-compacting concrete (SCC) using recycled concrete aggregate as both coarse and fine aggregates were evaluated. Three series of SCC mixtures were prepared with 100% coarse recycled aggregates, and different levels of fine recycled aggregates were used to replace river sand. The cement content was kept constant for all concrete mixtures. The SCC mixtures were prepared with 0, 25, 50, 75 and 100% fine recycled aggregates, the corresponding water-to-binder ratios (W/B) were 0.53 and 0.44 for the SCC mixtures in Series I and II, respectively. The SCC mixtures in Series III were prepared with 100% recycled concrete aggregates (both coarse and fine) but three different W/B ratios of 0.44, 0.40 and 0.35 were used. Different tests covering fresh, hardened and durability properties of these SCC mixtures were executed. The results indicate that the properties of the SCCs made from river sand and crushed fine recycled aggregates showed only slight differences. The feasibility of utilizing fine and coarse recycled aggregates with rejected fly ash and Class F fly ash for self-compacting concrete has been demonstrated.     

Biomass fly ash effect on fresh and hardened state properties of cement based materials

Cement pastes and mortars were prepared by replacing ordinary Portland cement with different dosages of biomass fly ashes (0, 10, 20 and 30% BFA) whilst in dry condition. The effect of BFA on the flow behaviour (spread on table and rheology), setting time, temperature of hydration and electrical resistivity was studied in this experimental research. Increasing the amount of BFA in the compositions required extra dosage of water, as a result of particles fineness, tendency for agglomeration and retention/absorption of water molecules. As a consequence, the relative amount of free water diminishes and the flowability is poorer. The introduction of BFA also led to an increase in setting time, while the resistivity obtained from the impedance measurements tends to be lower than the reference paste (ash-free). The higher concentration of mobile species in the pore solution, namely sodium ions introduced by the ash, explains that tendency. The hydration temperature of cement pastes tends to decrease with the level of cement to ash replacement. Between the two tested ashes (from grate and fluidized sand bed furnaces), differences in particle size and shape, in the amount of residual organic matter and concentration of inorganic components define minor changes in the workability and setting behaviour. Therefore, the introduction of biomass fly ashes affects the hardened state features but do not compromise them.     

基于饱和面干骨料的粉煤灰混凝土配合比设计及碳化性能研究

本文以设计试验研究基于饱和面干骨料的粉煤灰混凝土为主,并通过试验数据分析得出结论：相同水胶比的情况下,随着粉煤灰掺量的增加,混凝土7d、28d强度逐渐下降,拌和物坍落度也平稳下降;自然养护条件和标准养护条件对碳化深度有一定的影响;饱和面干骨料粉煤灰混凝土的强度测定期应当延迟。     

Influence of cement and aggregate type on thaumasite formation in concrete

In this study the influence of binder type on the formation of thaumasite in mortar prisms made with expanded clay lightweight aggregate (LWA) or quartz sand was examined. For this purpose mortar prisms were made, which after 28 days of curing in deionised water were exposed to a sulphate solution or deionised water. The length and weight change of the prisms was recorded in triplicate as a function of time of exposure to dry–wet cycles at 5 ± 1 °C.The influence of the binder type on the expansion in the sulphate solution can be ordered from strong to weak as follows: (1) CEM I + limestone filler, (2) CEM I, (3) CEM I + fly ash, and (4) CEM III/A. Because the porosity of the LWA was able to accommodate the growing sulphate crystals, the mortar prisms made with LWA were still largely intact after 3 years of exposure. The only exception being the mortar prisms containing limestone filler. The mortar prisms made with quartz sand and exposed to the sulphate solution were all bent, broken or disintegrated after 24 weeks. The prisms exposed to deionised water showed minimal expansion. Key factors controlling the formation of thaumasite are discussed.     

Evaluation of the bond behavior of steel reinforcing bars in recycled fine aggregate concrete

This paper describes pullout test results on deformed reinforcing bars in natural and recycled fine aggregate (RFA) concrete. The effects of bar location and RFA grade on bond strength between reinforcing bar and recycled aggregate concrete (RAC) were evaluated through the experimental program. A total of 150 pullout specimens were fabricated for the experiment. Two reinforcing bar orientations were considered with respect to the casting direction; vertical bars and horizontal bars, the latter of which was prepared to evaluate top-bar effect. Considered variables included four RFA replacement ratios (RFArs), two water-absorption grades (RFA-A: 5.83%, RFA-B: 7.95%) of RFA and three reinforcing bar locations (75, 225 and 375 mm height from the bottom of the casting mold). In addition, to evaluate the thermal and aging effect on bond behavior between the reinforcing bar and RFA concrete, some parts of pullout specimens had exposed to rapid freeze–thaw environment or been cured at air during 28 or 730 days. Test results demonstrated that bond strength does not seem to be affected by the RFAr for higher RFA grades (RFA-A), at least up to 60% RFAr. In contrast, the RAC including lower RFA grade (RFA-B) showed clear decreases in bond strength with increasing RFAr, similar to the trend observed for compressive strength. For horizontal pullout specimens, RFA concrete specimens showed higher bond strength gap between top and bottom bars than natural aggregate concrete (NAC) specimens. Bond strengths of the horizontally cast pullout specimens were affected by the flowability of concrete rather than the RFAr or RFA grade. No noticeable degradation occurred during freeze–thaw cycling of the RAC specimens, indicating that the RFA used in this study is appropriate for use in freeze–thaw environments.     

Performance evaluation of structural concrete using controlled quality coarse and fine recycled concrete aggregate

This paper presents the fresh, mechanical, and durability performance, of a structural concrete mix classified as C-1, by the Canadian Standards Association (CSA) made with controlled quality Recycled Concrete Aggregate (RCA). Five mixes with water-to-cementing material (w/cm) ratio of 0.40 were produced with various RCA contents and tested against two 0% RCA control mixes made with General Use (GU) cement, and General Use Limestone cement (GUL). The RCA contents in the mixes were 10%, 20%, and 30% by coarse aggregate volume replacement, as well as 10% and 20% fine and coarse (granular) aggregate volume replacement. All evaluated mixes met the specifications from the CSA for fresh, mechanical, and durability properties. The coarse RCA mixes performed better than the granular RCA mixes in terms of flexural and splitting tensile strengths, linear drying shrinkage, water sorptivity, and rapid chloride-ion permeability, where the test results were significantly affected by the ultra fines present in the granular RCA.     

Transport properties of high volume fly ash roller compacted concrete

This paper describes research on the transport properties of high-volume fly ash roller compacted concrete (RCC). The mixes were developed through incorporating 50–260 kg/m³ cement and high volumes of fly ash ranging from 40% to 85% by mass of the total cementitious material. The concretes were investigated for permeability, absorption, sorption and chloride diffusion. The study showed that RCCs of moderate cement and moderate fly ash contents had lower values of permeability, absorption, sorption and chloride diffusivity.     

Properties of interfacial transition zones (ITZs) in concrete containing recycled mixed aggregate

Concretes containing mixed recycled aggregate (RA) have a larger number of coarse aggregate/paste interfacial transition zones (ITZs) than conventional concretes, due to the various component materials present in recycled aggregate. This study investigated the properties of various RA/paste ITZs in concrete using nanoindentation and scanning electron microscopy (SEM) and analysed the possible impact of the properties of the ITZs on the macro-mechanical performance of recycled concrete. It was found that the elastic modulus of the ITZ varies with the type of constituent materials present in recycled aggregate, with ITZs associated with organic components (e.g. wood, plastic and asphalt) exhibiting lower minimum elastic modulus values. The impact of ITZ properties on macro-mechanical properties of concrete depends on the relative content of different constituent materials present in the recycled aggregate and the micro-mechanical properties of the ITZs involved.     

Effect of prewetting methods on some fresh and hardened properties of concrete with pumice aggregate

One of the major problems in lightweight aggregate concrete production is the high water absorption characteristic of the aggregates due to their porous structure. This problem is usually overcome by prewetting the lightweight aggregates or increasing the amount of mixing water. Since aggregate prewetting methods significantly affect fresh and hardened lightweight concrete properties, it is important to take this into account before the concrete production process.This study is focused on the effects of three prewetting methods on some fresh and hardened properties of pumice lightweight concrete. Pre-soaking, water-soaking and vacuum-soaking methods were applied to pumice lightweight aggregate prior to mixing. Test results showed that fresh and hardened properties of concretes with vacuum-soaked and water-soaked lightweight aggregate were significantly better than that of concretes with pre-soaked lightweight aggregate. Vacuum-soaking and water-soaking of pumice aggregate improved workability, compressive strength and drying shrinkage of pumice lightweight concrete.     

Influence of recycled aggregates and high contents of fly ash on concrete fresh properties

This study presents the fresh properties of concrete with supplementary cementitious materials (SCM) and recycled concrete aggregates (RCA), with emphasis on the feasibility of using high volumes of fly ash (FA) in RCA concrete. For this purpose, two mix families (0% coarse RCA and 100% coarse RCA) were produced, both with and without superplasticizers (SP). The coarse natural aggregates (NA) were replaced with coarse RCA at 0% and 100%, respectively. For each of the mentioned families, three incorporation levels (0%, 50% and 100%) of fine RCA were used with 0%, 30% and 60% of FA, resulting in 28 compositions. Each mix was tested in the fresh state by means of slump, density and air content. The results of this study show that RCA decreased the slump of concrete mixes, but the required water content can be minimized by incorporation FA. Regardless of the water absorption of the aggregates, for a given fine RCA incorporation ratio and the same ratio of FA, no increase in water content is required to obtain the same target slump as in the reference concrete. On the other hand, for a given coarse RCA incorporation ratio, a five times lower FA ratio is enough to obtain the same target slump as in the reference concrete. Air voids in concrete mixes were more affected by the shape of the aggregates than by their water absorption. The air content of concrete mixes increased as the incorporation levels of FA and RCA increased. However, in comparison with the individual effects, the air content decreased by combining the incorporation of both FA and RCA. Moreover, the rate of reduction in fresh density by increasing the incorporation of RCA and FA was similar in concrete mixes with and without SP.     

The effect of recycled plastic aggregate on chemico-physical and functional properties of composite mortars

In this paper the interaction mechanism between recycled plastic aggregates and lime matrix in composite mortars was investigated by means of thermal, morphological and Fourier Transform Infrared Spectroscopy (FTIR) analyses. In order to assess the fire behavior of the composite mortars, a cone calorimeter method was adopted. The plastic aggregate, mainly made of polyolefin and polyethylene terephthalate, is obtained from an industrial waste, through a process that provides a plasticization and densification by extrusion of plastic waste. Several composite mortars were prepared by replacing silica powder with 10%, 15% and 20% of recycled aggregate. Experimental results attest that, even if the filler was not chemically modified, there is a good chemical interaction between the plastic aggregate and mortar, involving a reduction of the negative effects on physical and functional properties of the mortar composites, such as thermal degradation and fire resistance. In fact all the specimens showed a scarce sensitivity to flashover, and can be classified as low risk materials.     

Laboratory study of larger sized aggregate in Portland cement concrete

A laboratory examination of the effects of coarse aggregate type and size on the mechanical properties of concrete is presented, in an effort to develop more cost-efficient mixes for pavements and other highway structures. Aggregate blending is used to generate the required coarse aggregate gradations. Six different concrete mixes are prepared, using three different coarse aggregate gradations, along with two different aggregate types, natural and crushed. Test results show that coarse aggregate properties often do not have a significant effect on the mechanical properties of concrete. When significant differences are observed, these are confounded by variability issues related to the testing protocols themselves, and by mineralogical distinctions among the various aggregate blends.     

Investigation on micronized biomass silica as a sustainable material

Micronized biomass silica (MBS) is an agricultural waste obtained from controlled burning of rice husk and grind in jar mill. This paper investigates the optimum percentage of MBS for the replacement of cement by conducting several experiments with the blended cement paste and mortar with MBS percentages varying from 0, 4, 8 and 12. In addition, hydration products were also investigated in the blended cement paste through X-ray diffraction. Due to the pozzolanic reaction of MBS with cement hydrates, secondary calcium silicate hydrates (CSH) were formed and also MBS which has a potential to reduce the intensity of Ca(OH)₂ exhibited improved properties. The experimental results showed that the optimum percentage of MBS for the replacement of cement was 8% for the materials used in this study. The mechanical and durability properties of recycled aggregate concrete by replacing cement with 8% MBS were also carried out and it was found that the concrete exhibited improved properties. There by, using MBS one can overcome the drawbacks of recycled aggregate concrete as it acts as a supplementary cementitious material. Thus, by combining recycled concrete aggregate with MBS will achieve sustainable development.