矿物掺和料对水泥浆体流变性能的影响

将几种活性和非活性矿物掺和料对水泥浆体流变性能的影响作对比试验,试验结果表明:矿物掺和 料的加入不改变水泥浆体的流变类型,但各种矿物掺和料的加入在一定程度上改变了水泥浆体的流变参数。     

Effect of temperature on the pore solution, microstructure and hydration products of Portland cement pastes

The effect of temperature on the hydration products and the composition of the pore solution are investigated for two Portland cements from 5 to 50 °C. Increased temperature leads to an initially fast hydration and a high early compressive strength. At 40 and 50 °C, the formation of denser C-S-H, a more heterogeneous distribution of the hydration products, a coarser porosity, a decrease of the amount of ettringite as well as the formation of very short ettringite needles has been observed. At 50 °C, calcium monosulphoaluminate has formed at the expenses of ettringite. In addition, the amount of calcium monocarboaluminate present seems to decrease. The composition of the pore solution mirrors the faster progress of hydration at higher temperatures. After 150 days, however, the composition of the pore solution is similar for most elements at 5, 20 and 50 °C. Exceptions are the increased sulphate concentrations and the slightly lower Al and Fe concentrations at 50 °C.     

Influence of citric acid on the hydration of Portland cement

Citric acid can be used to retard the hydration of cement. Experiments were carried out to investigate the influence of citric acid on the composition of solid and liquid phases during cement hydration. Analyses of the solid phases showed that dissolution of alite and aluminate slowed down while analyses of the pore solution showed that citric acid was removed almost completely from the pore solution within the first hours of hydration. The complexation of the ions by citrate was weak, which could also be confirmed by thermodynamic calculations. Only 2% of the dissolved Ca and 0.001% of the dissolved K formed complexes with citrate during the first hours. Thus, citric acid retards cement hydration not by complex formation, but by slowing down the dissolution of the clinker grains. Thermodynamic calculations did not indicate precipitation of a crystalline citrate species. Thus, it is suggested that citrate sorbed onto the clinker surface and formed a protective layer around the clinker grains retarding their dissolution.     

Quantitative study of Portland cement hydration by X-ray diffraction/Rietveld analysis and independent methods

X-ray diffraction (XRD) is a powerful technique for the study of crystalline materials. The technique of Rietveld refinement now enables the amounts of different phases in anhydrous cementitious materials to be determined to a good degree of precision. This paper describes the extension of this technique to a pilot study of the hydration of a typical Portland cement. To validate this XRD-Rietveld analysis technique, its results were compared with independent measures of the same materials by the analysis of backscattered electron images (BSE/IA) and thermogravimetric analysis (TGA). In addition, the internal consistency of the measurements was studied by comparing the XRD estimates of the amounts of hydrates formed with the amounts expected to form from the XRD estimates of the amounts of anhydrous materials reacted.     

Recent advances in the field of cement hydration and microstructure analysis

This paper is a bibliographic tool reviewing experimental and theoretical studies related to cement hydration and microstructure development that have been published within the four years of the interim period between the 12th and 13th International Congress on the Chemistry of Cement.     

Impact of admixtures on the hydration kinetics of Portland cement

Most concrete produced today includes either chemical additions to the cement, chemical admixtures in the concrete, or both. These chemicals alter a number of properties of cementitious systems, including hydration behavior, and it has been long understood by practitioners that these systems can differ widely in response to such chemicals.In this paper the impact on hydration of several classes of chemicals is reviewed with an emphasis on the current understanding of interactions with cement chemistry. These include setting retarders, accelerators, and water reducing dispersants. The ability of the chemicals to alter the aluminate–sulfate balance of cementitious systems is discussed with a focus on the impact on silicate hydration. As a key example of this complex interaction, unusual behavior sometimes observed in systems containing high calcium fly ash is highlighted.     

Thermodynamic modelling of the hydration of Portland cement

A thermodynamic model is developed and applied to calculate the composition of the pore solution and the hydrate assemblage during the hydration of an OPC. The calculated hydration rates of the individual clinker phases are used as time dependent input. The modelled data compare well with the measured composition of pore solutions gained from OPC as well as with TGA and semi-quantitative XRD data. The thermodynamic calculations indicate that in the presence of small amounts of calcite typically included in OPC cements, C-S-H, portlandite, ettringite and calcium monocarbonates are the main hydration products. The thermodynamic model presented in this paper helps to understand the interactions between the different components and the environment and to predict the influence of changes in cement composition on the hydrate assemblage.     

Effect of waste aluminosilicate material on cement hydration and properties of cement mortars

The effect of waste material (catalyst used previously in catalytic cracking of petroleum in fluidized bed—fluidized bed cracking catalyst denoted as FBCC) on cement hydration kinetics was investigated in terms of fineness of this admixture. The compressive strength and microstructure of cement mortars were also examined. Variable percentage of this aluminosilicate admixture, originating from batches of quite different grain size composition, was introduced to cement pastes. Further on, cement mortars were produced using the material of higher activity, as it has been found in admixtured cement investigations. The waste was added as cement replacement or, partially, as sand replacement. The activity of waste catalyst was strongly related to the fineness—finer grains indicate better activity. In the presence of a FBCC admixture, the Ca(OH)₂ content decrease in cement pastes due to the pozzolanic reaction is observed. The surface area of hydrated paste becomes higher and, simultaneously, the mean pore diameter decreases, as compared to reference sample, without admixture. The strength improvement is observed particularly when the aluminosilicate material is introduced as partial sand replacement.     

Characterization of the hydration state of Portland cement pastes

In a hardened Portland cement paste an important part of aluminate hydrates (mainly the sulfoaluminates) have physico-chemical properties and formation kinetics very much different from those of the remainder of the paste. Consequently a unique and global hydration degree cannot satisfactorily characterize the hydration state. The error induced by the reference to different global hydration degrees is illustrated on a series of figures. The importance, often neglected, of the dehydration o of some hydrates when extracting evaporable water is pointed out as well. The hydration state must be characterized by at least two partial hydration degrees me and ms. For moist cured pastes older than a few days, me = 1 and a formula is proposed to calculate ms from the measured non evaporable water.     

Effect of fly ash on the kinetics of Portland cement hydration at different curing temperatures

This paper describes the effect of fly ash on the hydration kinetics of cement in low water to binder (w/b) fly ash-cement at different curing temperatures. The modified shrinking-core model was used to quantify the kinetic coefficients of the various hydration processes. The results show that the effect of fly ash on the hydration kinetics of cement depends on fly ash replacement ratios and curing temperatures. It was found that, at 20 °C and 35 °C, the fly ash retards the hydration of cement in the early period and accelerates the hydration of cement in the later period. Higher the fly ash replacement ratios lead to stronger effects. However, at 50 °C, the fly ash retards the hydration of the cement at later ages when it is used at high replacement ratios. This is because the pozzolanic reaction of the large volumes of fly ash is strongly accelerated from early in the aging, impeding the hydration of the cement.     

The influence of water removal techniques on the composition and microstructure of hardened cement pastes

The removal of water from hardened cement paste for analysis or to arrest ongoing hydration has been reported to affect the composition of hydrated phases and microstructure. The effect that arresting the hydration of hardened cement paste by replacing the pore water with acetone before drying, and by removing the water by freeze, vacuum and oven drying has on the hardened cement paste has been investigated. Two pastes were studied, a cemented iron hydroxide floc where a high proportion of ordinary Portland cement (OPC) had been replaced by pulverised fuel ash, and a pure hydrated OPC. The results showed that none of the water removal techniques caused any major deterioration in the composition and microstructure of the hardened cement pastes studied, but the pores appeared better preserved after arresting hydration using acetone quenching. Freeze drying appeared to cause more cracking of the microstructure than the other water removal techniques.     

Early hydration and setting of Portland cement monitored by IR, SEM and Vicat techniques

Diffuse Reflectance Infrared DR-FTIR spectroscopy is employed to monitor chemical transformations in pastes of Portland limestone cement. To obtain a sufficient time resolution a freeze-dry procedure is used to instantaneously ceasing the hydration process. Rapid re-crystallization of sulphates is observed during the first 15 s, and appears to be complete after ~ 30 min. After ~ 60 min, spectroscopic signatures of polymerizing silica start to emerge. A hump at 970-1100 cm^− 1 in conjunction with increasing intensity in the water bending mode region at 1500-1700 cm^− 1 is indicative of the formation of Calcium Silicate Hydrate, C-S-H. Simultaneously with the development of the C-S-H signatures, a dip feature develops at 800-970 cm^− 1, reflecting the dissolution of Alite, C₃S. Setting times, 180 (initial) and 240 (final) minutes, are determined by the Vicat technique. Combining DR-FTIR, SEM and Vicat measurements it is concluded that the setting is caused by inter-particle coalescence of C-S-H.     

Influence of inclusion shapes on the effective linear elastic properties of hardened cement pastes

In most micromechanical models applied to cement pastes, particulate phases are modeled as spheres. However, experimental observations clearly show that certain of them are far from being spherical. The present work focuses on the effects of particle phase shapes on the effective isotropic linear elastic moduli of hardened cement pastes (HCP). An attempt to develop a more realistic micromechanical model is proposed by using spheroidal inclusions and including a novel morphological parameter. The latter is identified on the basis of experimental result issue for example from microtomographic images of Portland cement grains. With the help of the proposed model, the validity range of spherical particulate approximations is examined for both sound and leached pastes.     

Modeling the linear elastic properties of Portland cement paste

The linear elastic moduli of cement paste are key parameters, along with the cement paste compressive and tensile strengths, for characterizing the mechanical response of mortar and concrete. Predicting these moduli is difficult, as these materials are random, complex, multi-scale composites. This paper describes how finite element procedures combined with knowledge of individual phase moduli are used, in combination with a cement paste microstructure development model, to quantitatively predict elastic moduli as a function of degree of hydration, as measured by loss on ignition. Comparison between model predictions and experimental results are good for degrees of hydration of 50% or greater, for a range of water : cement ratios. At early ages, the resolution of the typical 100³ digital microstructure is inadequate to give accurate results for the tenuous cement paste microstructure that exists at low degrees of hydration. Elastic computations were made on higher resolution microstructures, up to 400³, and compared to early age elastic moduli data. Increasing agreement with experiment was seen as the resolution increased, even when ignoring possible viscoelastic effects.     

Influence of limestone on the hydration of Portland cements

The influence of the presence of limestone on the hydration of Portland cement was investigated. Blending of Portland cement with limestone was found to influence the hydrate assemblage of the hydrated cement. Thermodynamic calculations as well as experimental observations indicated that in the presence of limestone, monocarbonate instead of monosulfate was stable. Thermodynamic modelling showed that the stabilisation of monocarbonate in the presence of limestone indirectly stabilised ettringite leading to a corresponding increase of the total volume of the hydrate phase and a decrease of porosity. The measured difference in porosity between the “limestone-free” cement, which contained less than 0.3% CO₂, and a cement containing 4% limestone, however, was much smaller than calculated.

Coupling of thermodynamic modelling with a set of kinetic equations which described the dissolution of the clinker, predicted quantitatively the amount of hydrates. The quantities of ettringite, portlandite and amorphous phase as determined by TGA and XRD agreed well with the calculated amounts of these phases after different periods of time. The findings in this paper show that changes in the bulk composition of hydrating cements can be followed by coupled thermodynamic models. Comparison between experimental and modelled data helps to understand in more detail the dominating processes during cement hydration.     

Suspended hydration and loss of freezable water in cement pastes exposed to 90% relative humidity

Degree of hydration (DOH) and differential scanning calorimetry (DSC) measurements are used to characterize the effect of early exposure to a 90% relative humidity (RH) environment on cement paste hydration. Early exposure to a 90% RH environment can lead to the consumption of freezable water and altered microstructural development. The minimum duration of 100% RH curing required to eliminate the effects of an unsaturated environment on microstructural development coincides with the appearance of a DSC peak near −30 °C that occurs in the range 1-14 days for the pastes studied. The Jennings colloidal microstructural model is used to argue that the −30 °C peak coincides with the cessation of capillary pore percolation. Alternatively, all samples cured under 100% RH conditions for 7 days prior to 90% RH exposure hydrated at the same rate as those continuously exposed to 100% RH. The application of these results to the formulation of separate curing practices for durability and strength is discussed.     

Effect of various superplasticizers on the rheological properties of Portland cement pastes

In the present work, the influence of the addition of some superplasticizers employed for maximising the solid loading of Portland cement pastes has been investigated. Cement pastes were prepared from deionized water and a commercial manufactured ordinary Portland cement 32.5 R (produced by Buzzi Unicem). Cement and water were mixed with a vane stirrer according to ASTM Standard C305. The water/cement ratio was kept fixed at 0.32. Three commercial superplasticizing agents produced by Ruredil were used: they are based on a melamine resin (Fluiment 33 M), on a modified lignosulphonate (Concretan 200 L), and on a modified polyacrylate (Ergomix 1000). Rheological tests were carried out at 25 °C by using the rate controlled coaxial cylinder viscometer Rotovisko-Haake 20, system M5-Osc., measuring device MV2P with serrated surfaces. The tests were performed under both continuous and oscillatory flow conditions. Ergomix 1000 presents a different behaviour as that of the other two superplasticizers studied, because it shows a marked shear-thickening behaviour above a critical deflocculant concentration and slight elastic effects particularly at high dosages as well.     

Effect of polysaccharides on the hydration of cement paste at early ages

This work deals with the relative efficiency of polysaccharides and their influence on cement hydration. Several parameters such as the structure, concentration, average molecular weight, and soluble fraction value of polysaccharides were examined. Cement hydration was monitored by isothermal calorimetry, thermogravimetry (TGA), and Fourier transform infrared (FTIR) spectroscopy. Results clearly show that retardation increases with higher polysaccharide-to-cement weight ratio (P/C). Low-molecular-weight starch showed enhanced retarding effect on the hydration of cement. The retardation effect of polysaccharides is also dependent on the composition of cement.     

A model investigation of the influence of particle shape on portland cement hydration

The NIST Virtual Cement and Concrete Testing Laboratory (VCCTL) is used to simulate the influence of particle shape on the hydration kinetics and setting of portland cement. Building on previous work in reconstructing particle shapes from real cements, real-shape particles are used to produce three-dimensional digitized cement paste microstructures, and the hydration of these microstructures is tracked using VCCTL. The degree of hydration and percolation of solids is monitored and compared to experimental data at several water-cement ratios. The simulations predict that shapes of particles influence cement hydration in two ways: the additional surface / volume ratio relative to spherical particles results in greater rates of hydration, and the anisometry in shape influences the degree of hydration at which the particles and hydration products percolate to form a stiff three-dimensional network.     

Mechanisms of cement hydration

The current state of knowledge of cement hydration mechanisms is reviewed, including the origin of the period of slow reaction in alite and cement, the nature of the acceleration period, the role of calcium sulfate in modifying the reaction rate of tricalcium aluminate, the interactions of silicates and aluminates, and the kinetics of the deceleration period. In addition, several remaining controversies or gaps in understanding are identified, such as the nature and influence on kinetics of an early surface hydrate, the mechanistic origin of the beginning of the acceleration period, the manner in which microscopic growth processes lead to the characteristic morphologies of hydration products at larger length scales, and the role played by diffusion in the deceleration period. The review concludes with some perspectives on research needs for the future.