CO hydrogenation over a rhodium vanadate catalyst: Reduction and regeneration of RhVO4 on SiO2

The hydrogenation of CO over an Rh vanadate (RhVO₄) catalyst supported on SiO₂ (RhVO₄/SiO₂) has been investigated after H₂ reduction at 500°C, and the results are compared with those of vanadia-promoted (V₂O₅–Rh/SiO₂) and unpromoted Rh/SiO₂ catalysts. The mean size of Rh particles, which were dispersed by the decomposition of RhVO₄ after the H₂ reduction, was smaller (41 Å) than those (91–101 Å) of V₂O₅–Rh/SiO₂ and Rh/SiO₂ catalysts. The RhVO₄/SiO₂ catalyst showed higher activity and selectivity to C₂ oxygenates than the unpromoted Rh/SiO₂ catalyst after the H₂ pretreatment. The CO conversion of the RhVO₄/SiO₂ catalyst was much higher than that of V₂O₅–Rh/SiO₂ catalyst, and the yield of C₂ oxygenates increased. We also found that the RhVO₄/SiO₂ catalyst can be regenerated by calcination or O₂ treatment at high temperature after the reaction.     

CO oxidation on Pd/CeO2–ZrO2 catalysts

The promotive effects of cerium oxide on commercial three-way catalysts (TWCs) for purification of motor exhaust gases have been widely investigated in recent years. This work shows the cooperative effects of CeO₂–Pd on the kinetics of CO oxidation over Pd/CeO₂–ZrO₂. Under reducing-to-moderately oxidizing conditions, a zero-order O₂ pressure dependence is found which can be interpreted on the basis of a mechanism involving a reaction between CO adsorbed on Pd and surface oxygen from the support. The high oxygen-exchange capability of the CeO₂–ZrO₂ support, as determined from temperature-programmed reduction/oxygen uptake measurements is suggested as being responsible for such a catalytic behavior.     

Evidence of strong metal–oxide interactions in promoted Rh/SiO2 on CO hydrogenation: Analysis at the site level using SSITKA

It has been suggested that the behavior of Group VIII metal catalysts supported on transition metal oxides can be significantly affected by pretreatment conditions due to strong metal–oxide interactions (SMOI). However, the origins for the SMOI effect are still in debate. In this research, SMOI of Rh and vanadium oxide (as a promoter) supported on SiO₂ were studied at the site level for the first time, which provides an insight into the modification of surface properties after high temperature reduction. H₂ chemisorption, Fischer–Tropsch synthesis (FTS), and SSITKA (steady-state isotopic transient kinetic analysis) were used to probe the SMOI effects. The catalytic properties of the catalysts for CO hydrogenation were investigated using a differential fixed bed reactor at 230 °C and 1.8 atm, while for SSITKA, a reaction temperature of 280 °C and an excess of H₂ was used to maximize methane production. The addition of V to Rh/SiO₂ suppresses H₂ chemisorption, and high reduction temperature further decreases H₂ chemisorption on Rh/V/SiO₂ but has little effect on Rh/SiO₂. As reduction temperature increases, the activity for CO hydrogenation on Rh/SiO₂ remains essentially unchanged, but the activity of Rh/V/SiO₂ decreases significantly. SSITKA shows that the concentration of surface reaction intermediates decreases on Rh/V/SiO₂ as the reduction temperature increases, but the activities of the reaction sites increase. The results suggest that Rh being covered by VO_x species is probably the main reason for the decreased overall activity induced by high reduction temperature, but more active sites appear to be formed probably at the Rh–VO_x interface.     

Preparation, characterization and catalytic properties of Co–Nb2O5–SiO2 catalysts

Co–Nb₂O₅–SiO₂ catalysts were prepared using three different sol–gel procedures: (i) the colloidal sol–gel method using NbCl₅ and SiCl₄ as precursors; (ii) the polymeric sol–gel method using niobium ethoxide and tetraethyl-orthosilicate (TEOS); (iii) an intermediate procedure between the colloidal and polymeric sol–gel method in which the precursors were those utilized in the CSG but dissolved in a mixture of anhydrous ethanol and CCl₄. In all procedures, the elimination of the solvent carried out between 80 and 110°C was followed by a reduction in hydrogen flow (30 ml min⁻¹) at 773 K. Following these procedures, samples containing 10 wt.% Co and 15 wt.% niobium oxide (expressed as Nb₂O₅) were obtained. The characterization of the catalysts was performed using various techniques: N₂ adsorption and desorption curves at 77 K, NH₃- and H₂-chemisorption, TPO, XPS, XRD, and solid state ¹H MAS-NMR. Hydrogenolysis of butane was evaluated. The low reaction rates are assigned to the effect of the metal size, whereas the isobutane selectivity as well as the relatively high stability is due to the acidity of the support.     

Preparation, characterization and reactivity of Pd/Nb2O5 catalysts in hexa-1,5-diene hydrogenation

Palladium/niobia catalysts are prepared by various methods involving either gas or liquid phase reduction. Although giving rise to average or low dispersion, the reduction of palladium precursors in a liquid medium (hydrazine or ethylene–glycol) appears to be a promising method since a low dispersion favors the activity in the hydrogenation of hexa-1,5-diene in liquid phase. The substitution of alumina by niobia improves the fractional selectivity and the yield of hex-1-ene in all cases. A very good global selectivity is also observed.     

Syngas conversion using RhVO4 and Rh2MnO4 catalysts: Regeneration and redispersion of Rh metal by calcination and reduction treatments

The hydrogenation of CO over mixed oxides (RhVO₄, Rh₂MnO₄) supported on SiO₂ has been studied after H₂ reduction at 300°C and at 500°C, and the results compared with those of unpromoted Rh/SiO₂ catalysts. Rh was more highly dispersed (40 Å) after the decomposition of RhVO₄ by the H₂ reduction than those of Rh₂MnO₄/SiO₂ and unpromoted Rh/SiO₂ catalysts. The activity and the selectivity to C₂ oxygenates of the mixed-oxide catalysts after the H₂ reduction were higher than those of the unpromoted Rh/SiO₂ catalysts, but the activity of the RhVO₄/SiO₂ catalyst increased more dramatically after the decomposition by the H₂ reduction at 300°C, and hence the yield of C₂ oxygenates increased. These results suggest that a strong metal–oxide interaction (SMOI) was induced by the decomposition of the mixed oxides after the H₂ reduction. The catalytic activity and selectivity were reproduced repeatedly by the calcination and reduction treatments of the spent (used) catalyst because of the regeneration of RhVO₄ and redispersion of Rh metal.     

Study of ruthenium supported on Ta2O5–ZrO2 and Nb2O5–ZrO2 as catalysts for the partial oxidation of methane

Ru-based catalysts supported on Ta₂O₅–ZrO₂ and Nb₂O₅–ZrO₂ are studied in the partial oxidation of methane at 673–873 K. Supports with different Ta₂O₅ or Nb₂O₅ content were prepared by a sol–gel method, and RuCl₃ and RuNO(NO₃)₃ were used as precursors to prepare the catalysts (ca. 2 wt.% Ru). At 673 K high selectivity to CO₂ was found. An increase of temperature up to 773 K produced an increase in the selectivity to syngas (H₂/CO = 2.2–3.1), and this is related with the transformation of RuO₂ to metallic Ru as was determined from XRD and XPS results. At 873 K and with co-fed CO₂ an increase of the catalytic activity and CO selectivity was found. A TOF value of 5.7 s⁻¹ and H₂/CO ratio ca. 1 was achieved over Ru(Cl)/6TaZr. Catalytic results are discussed as a function of the support composition and characteristics of Ru-based phases.     

V2O5 catalysts supported on Al2O3–SiO2 mixed oxide: V, H MAS solid-state NMR, DRIFTS and methanol oxidation studies

Alumina–silica mixed oxide, synthesized by the sol–gel technique, was used as a support for dispersing and stabilizing the active vanadia phase. The catalysts were characterized employing ⁵¹V and ¹H solid-state MAS NMR, diffuse reflectance FT-IR, BET surface area measurements. The partial oxidation activities of the catalysts were tested using methanol oxidation as a model reaction. ⁵¹V solid-state NMR studies on the calcined catalysts showed the peaks corresponding to the presence of both tetrahedral and distorted octahedral vanadia species at low vanadia loadings and with an increase in V₂O₅ content, the ⁵¹V chemical shifts corresponding to amorphous V₂O₅ like phases were observed. DRIFTS studies of the catalysts indicated the vibrations corresponding tetrahedral vanadia species at low and medium loadings and at high V₂O₅ contents the vibrations corresponding V=O bonds of V₂O₅ agglomerates were observed. The V/Al–Si catalysts exhibited high selectivity for the dehydration product dimethyl ether in the methanol partial oxidation studies showing the predominance of the acidic nature of the alumina–silica support over the redox properties of the active vanadia phase.     

CO hydrogenation to iso-C4 hydrocarbons over CeO2–TiO2 catalysts

CeO₂–TiO₂ (Ce:Ti = 0.25–9, molar ratio) catalysts were synthesized by a sol–gel method and the catalytic performances were evaluated in the selective synthesis of isobutene and isobutane from CO hydrogenation under the reaction conditions of 673–748 K, 1–5 MPa and 720–3000 h⁻¹. The physical properties, such as specific surface area, cumulative pore volume, average pore diameter, crystal phase and size, of the catalysts were characterized by N₂ adsorption/desorption and XRD. All the CeO₂–TiO₂ composite oxides showed higher surface areas than pure TiO₂ and CeO₂. No TiO₂ phase was detected on the samples of CeO₂–TiO₂ in which TiO₂ contents were in the range of 10–50 mol%. Crystalline Ce₂O₃ was detected in CeO₂–TiO₂ (8:2). The reaction conditions, temperature, pressure and space velocity, had obvious influences on the CO conversion and distribution of the products over CeO₂–TiO₂ (8:2) catalyst.     

Effect of ceria–zirconia ratio on the interaction of CO with PdO/Al2O3–(Cex–Zr1−x)O2 catalysts prepared by sol–gel method

The current work is devoted to study of CO interaction with PdO/Al₂O₃–(Ce_x–Zr_1−x)O₂ catalysts. Ceria–zirconia–alumina supports with different Ce/Zr ratio were prepared by sol–gel technique. The FT-IR characterization of CO adsorbed at −120 and 25 °C on oxidized and reduced samples revealed that Ce/Zr ratio modifies the surface properties of support and oxidation state of palladium. The catalyst with Ce/Zr molar ratio 0.5/0.5 was characterized with the highest ability to stabilize palladium in oxide state and the highest activity to oxidize CO. Redox treatment of catalysts improves their catalytic activity.     

Hydrogenation of CO2 over sprayed Ru/TiO2 fine particles and strong metal–support interaction

Ru/TiO₂ catalysts were prepared by spray reaction (SPR) and conventional impregnation (IMP) methods. The catalytic activities of SPR fine particles were much higher than those of IMP catalysts for CO₂ hydrogenation. A high temperature reduction greatly promoted the activity of SPR catalyst. A model of surface structure was proposed which exhibits the enhancement of decoration and the formation of more boundaries over spr-Ru/TiO₂. The high activity of SPR catalyst is attributed to the occurrence of new active sites at the metal–support perimeters and not any SMSI phenomenon. EXAFS reveals that the Ru atom was interacting with TiO₂ by oxygen atom so strongly on the SPR catalysts that a part of the Ru atoms, located near the internal interface between Ru particles and TiO₂ support, existed as Ruⁿ⁺ (n<4) cations even if SPR catalyst was subjected to a high temperature reduction. These Ruⁿ⁺ cations are responsible for the inhibition of SMSI formation over SPR catalysts.     

Nb2O5-supported WO3: a comparative study with WO3/Al2O3

WO₃/Nb₂O₅-supported samples prepared by impregnation are characterised by X-ray diffraction (XRD), Raman spectroscopy and X-ray absorption spectroscopy (XAS) at the W–L₃ absorption edge, as well as temperature programmed reduction (TPR) and FT-IR monitoring of pyridine adsorption. Results are compared with those obtained for WO₃/Al₂O₃ samples prepared in the same conditions, showing that niobia is able to disperse tungsta better than alumina does. Formation of a crystalline WO₃ needs larger tungsten contents on niobia than on alumina, since tungsten solution into niobia is easier than into alumina. Raman and XAS spectra recorded under ambient conditions suggest that similar WO_x species are formed on both supports at tungsten contents 0.5–1 theoretical monolayers; however, TPR results for the low tungsten loaded samples indicate that, when reduction starts (always at temperatures higher than 700 K under H₂/Ar flow) there is a larger concentration of tetrahedral [WO₄] species on alumina, than on niobia. Samples with low tungsten loading have been tested in isopropanol decomposition and ethylene oxidation, following both processes by FT-IR of adsorbed species up to 673 K. Results show that adsorption of ethylene on WO₃/Nb₂O₅ yields acetaldehyde and acetate at 473 K, while this adsorption is non-reactive either on the supports or on WO₃/Al₂O₃. Isopropanol adsorbs dissociatively on both supports, leading to acetone and propene formation on tungsta–niobia, but only propene on tungsta–alumina, probably due to the larger reducibility of the tungsten-containing phases.     

The effect of the Rh–Al, Pt–Al and Pt–Rh–Al surface alloys on NO conversion to N2 on alumina supported Rh, Pt and Pt–Rh catalysts

NO conversion to N₂ in the presence of methane and oxygen over 0.03 at.%Rh/Al₂O₃, 0.51 at.%Pt/Al₂O₃ and 0.34 at.%Pt–0.03 at.%Rh/Al₂O₃ catalysts was investigated.

δ-Alumina and precious metal–aluminum alloy phases were revealed by XRD and HRTEM in the catalysts.

The results of the catalytic activity investigations, with temperature-programmed as well as steady-state methods, showed that NO decomposition occurs at a reasonable rate on the alloy surfaces at temperatures up to 623 K whereas some CH₄ deNO_x takes place on δ-alumina above this temperature. A mechanism for the NO decomposition is proposed herein. It is based on NO adsorption on the precious metal atoms followed by the transfer of electrons from alloy to antibonding π orbitals of NO_(ads.) molecules. The CH₄ deNO_x was shown to occur according to an earlier proposed mechanism, via methane oxidation by NO_2(ads.) to oxygenates and then NO reduction by oxygenates to N₂.     

Reduction of SO2 by CO to elemental sulfur over Co3O4–TiO2 catalysts

Mixed oxides of Co₃O₄–TiO₂ have shown the highest catalytic activity for the reduction of SO₂ by CO among catalysts that have been developed so far. Almost zero conversion was observed with cobalt alone, whereas a high conversion was obtained with TiO₂ especially at high temperatures. There existed a strong synergistic promotional effect in the conversion of SO₂ when cobalt was mixed with TiO₂. The synergistic effect observed with mixed oxides is caused by simultaneous contributions from two different reaction routes via COS intermediate mechanism and modified redox mechanism. The synergistic effect that is caused by the COS mechanism has a smaller amount of contribution in the conversion increase and remains almost constant with an increase in the reaction temperature. A larger portion of the synergistic effect is contributed from the modified redox mechanism especially at low temperatures, but the effect disappears at temperatures above 450°C. It is found that the introduction of cobalt into TiO₂ produces COS by the reaction between sulfided CoS₂ and CO even at low temperatures. The COS intermediate can react with SO₂ to produce an additional sulfur via the COS intermediate mechanism, and also behaves as a strong reductant to keep oxygen vacancies on the TiO₂ in a high concentration for the production of sulfur via modified redox mechanism.     

Low temperature oxidation of CO over tin-modified Pt/SiO2 catalysts

Low temperature oxidation of CO over alloy type Sn–Pt/SiO₂ catalysts with different Sn/Pt ratios has been investigated at different CO partial pressure using thermal programmed oxidation (TPO) technique and time on stream (TOS) experiments. The introduction of tin into platinum strongly increased the activity of the catalyst. The activity had a maximum, which depended on both the Sn/Pt (at./at.) ratio and the CO partial pressure. TOS experiments revealed the aging of the Sn–Pt/SiO₂ catalysts. FTIR and Mössbauer spectroscopy has been used to follow compositional and structural changes of Sn–Pt/SiO₂ catalysts during the catalytic run. The results show that the in situ formed, highly mobile “Snⁿ⁺–Pt” ensemble sites are responsible for high activity, while formation of relatively stable SnO_x type surface species are involved in the catalyst deactivation.     

MnOx/Pt/Al2O3 catalysts for CO oxidation in H2-rich streams

The catalytic activity of Pt on alumina catalysts, with and without MnO_x incorporated to the catalyst formulation, for CO oxidation in H₂-free as well as in H₂-rich stream (PROX) has been studied in the temperature range of 25–250 °C. The effect of catalyst preparation (by successive impregnation or by co-impregnation of Mn and Pt) and Mn content in the catalyst performance has been studied. A low Mn content (2 wt.%) has been found not to improve the catalyst activity compared to the base catalyst. However, catalysts prepared by successive impregnation with 8 and 15 wt.% Mn have shown a lower operation temperature for maximum CO conversion than the base catalyst with an enhanced catalyst activity at low temperatures with respect to Pt/Al₂O₃. A maximum CO conversion of 89.8%, with selectivity of 44.9% and CO yield of 40.3% could be reached over a catalyst with 15 wt.% Mn operating at 139 °C and λ = 2. The effect of the presence of 5 vol.% CO₂ and 5 vol.% H₂O in the feedstream on catalysts performance has also been studied and discussed. The presence of CO₂ in the feedstream enhances the catalytic performance of all the studied catalysts at high temperature, whereas the presence of steam inhibits catalysts with higher MnO_x content.     

The promoting effect of Nb2O5 addition to Pd/Al2O3 catalysts on propane oxidation

Pd/Nb₂O₅/Al₂O₃ catalysts were investigated on propane oxidation. Diffuse reflectance spectroscopy (DRS) and X-ray photoelectron spectroscopy (XPS) analysis suggested that monolayer coverage was attained between 10 and 20 wt.% of Nb₂O₅. Temperature programmed reduction (TPR) evidenced the partial reduction of niobium oxide. The maximum propane conversion observed on the Pd/10% Nb₂O₅/Al₂O₃ corresponded to the maximum Nb/Al surface ratio. The presence of NbO_x polymeric structures near to the monolayer could favor the ideal Pd⁰/Pd²⁺ surface ratio to the propane oxidation which could explain the promoting effect of niobium oxide.     

The state of Tin on Pt–Sn/Nb2O5 catalysts

The effect of tin addition on niobia supported catalysts was studied and compared to the properties of alumina supported bimetallic Pt–Sn catalysts. The catalyst surfaces were probed by methylcyclopentane conversion, showing that both the presence of Sn and the reduction of the support caused a decrease in hydrogenolysis activity, favoring the ring enlargement reaction. The thermodynamics of reduction of these systems, evaluated by following the reduction step (temperature programmed reduction — TPR) with a differential scanning calorimeter (DSC), and irreversible H₂ and CO uptakes, allowed to conclude that a Pt–Sn alloy is formed on niobia supported catalysts.     

The effects of La2O3 on the structural properties of La2O3–Al2O3 prepared by the sol–gel method and on the catalytic performance of Pt/La2O3–Al2O3 towards steam reforming and partial oxidation of methane

The effect of La₂O₃ content on the structural properties and catalytic behavior of Pt/xLa₂O₃–Al₂O₃ catalysts in steam reforming of methane and partial oxidation of methane was investigated. There was a decrease in the density of Pt sites with the increase of La₂O₃ loadings according to Fourier transform infrared spectroscopy of adsorbed CO and to dehydrogenation of cyclohexane results. However, transmission electron microscopy data indicates an opposite trend. This apparent disagreement could be due to the partial coverage of Pt sites by LaO_x species. CH₄ turnover rates and specific rates of steam reforming of methane increased for higher La₂O₃ loadings. The Pt/Al₂O₃ catalyst was strongly deactivated during partial oxidation of methane, while La₂O₃-containing catalysts exhibited higher stability. The increase of activity observed during the reactions was ascribed to the ability of the [LaPt_xO]Pt⁰-like species to promote the gasification of coke. This cleaning mechanism led to higher accessibility of the active sites to CH₄.     

Co3O4–CeO2 mixed oxide-based catalytic materials for diesel soot oxidation

Co₃O₄–CeO₂ type mixed oxide catalyst compositions have been prepared by using co-precipitation method and, their catalytic activity towards diesel particulate matter (PM)/carbon oxidation has been evaluated under both loose and tight contact conditions. These catalysts show excellent catalytic activity for PM/carbon oxidation, despite their low surface area. The activation energy observed for non-catalyzed and catalyzed reactions are 163 kJ/mol and 140 kJ/mol, respectively, which also confirm the catalytic activity of catalyst for carbon/soot oxidation. The promotional effects of an optimum amount of cobalt oxide incorporation in ceria and presence of a small amount of potassium appears to be responsible for the excellent soot oxidation activity of this mixed oxide type material. The catalytic materials show good thermal stability, while their low cost will also add to their potential for practical applications.