Designing and Testing of Concrete Bridge Decks Reinforced with Glass FRP Bars

In addition to their high strength and light weight, fiber-reinforced polymer (FRP) composite reinforcing bars offer corrosion resistance, making them a promising alternative to traditional steel reinforcing bars in concrete bridge decks. FRP reinforcement has been used in several bridge decks recently constructed in North America. The Morristown Bridge, which is located in Vermont, United States, is a single span steel girder bridge with integral abutments spanning 43.90 m. The deck is a 230 mm thick concrete continuous slab over girders spaced at 2.36 m. The entire concrete deck slab was reinforced with glass FRP (GFRP) bars in two identical layers at the top and the bottom. The bridge is well instrumented at critical locations for internal temperature and strain data collection with fiber-optic sensors. The bridge was tested for service performance using standard truck loads. The construction procedure and field test results under actual service conditions revealed that GFRP rebar provides very good and promising performance.     

Construction and Testing of an Innovative Concrete Bridge Deck Totally Reinforced with Glass FRP Bars: Val-Alain Bridge on Highway 20 East

The Val-Alain Bridge, located in the Municipality of Val-Alain on Highway 20 East, crosses over Henri River in Québec, Canada. The bridge is a slab-on-girder type with a skew angle of 20° over a single span of 49.89?m and a total width of 12.57?m. The bridge has four simply supported steel girders spaced at 3,145?mm. The deck slab is a 225-mm-thick concrete slab, with semi-integral abutments, continuous over the steel girders with an overhang of 1,570?mm on each side. The concrete deck slab and the bridge barriers were reinforced with glass fiber reinforced polymer (GFRP) reinforcing bars utilizing high-performance concrete. The Val-Alain Bridge is the Canada’s first concrete bridge deck totally reinforced with GFRP reinforcing bars. Using such nonmetallic reinforcement in combination with high-performance concrete leads to an expected service life of more than 75?years. The bridge is well instrumented with electrical resistance strain gauges and fiber-optic sensors at critical locations to record internal strain data. Also, the bridge was tested for service performance using calibrated truckloads. Design concepts, construction details, and results of the first series of live load field tests are presented.     

Experimental Analysis of Crack Growth in GFRP Reinforced Concrete

For decades, bridge slabs have been troubled by the corrosion of steel reinforcement. The unique corrosion resistance of glass fiber-reinforced polymer (GFRP) bars makes them a promising alternative to steel bars. Experiments have been conducted to investigate the bond performance of GFRP reinforced concrete under constant amplitude cyclic fatigue loading. Each specimen was an identical length beam with a single GFRP bar at the bottom, intended to simulate a transverse strip of a typical bridge deck slab. The crack growth was monitored for specimens of different widths, simulating different transverse reinforcement spacings. Up to 2?million?cycles of cyclic loads were applied at 100% typical service load levels. No fatigue failure was encountered in the testing. The effects of moderate overloads were also investigated.     

Effect of Transverse Reinforcement on the Flexural Behavior of Continuous Concrete Beams Reinforced with FRP

Continuous concrete beams are structural elements commonly used in structures that might be exposed to extreme weather conditions and the application of deicing salts, such as bridge overpasses and parking garages. In such structures, reinforcing continuous concrete beams with the noncorrodible fiber-reinforced polymer (FRP) bars is beneficial to avoid steel corrosion. However, the linear-elastic behavior of FRP materials makes the ability of continuous beams to redistribute loads and moments questionable. A total of seven full-scale continuous concrete beams were tested to failure. Six beams were reinforced with glass fiber-reinforced polymer (GFRP) longitudinal bars, whereas one was reinforced with steel as control. The specimens have rectangular cross section of 200×300??mm and are continuous over two spans of 2,800?mm each. Both steel and GFRP stirrups were used as transverse reinforcement. The material, spacing, and amount of transverse reinforcement were the primary investigated parameters in this study. In addition, the experimental results were compared with the code equations to calculate the ultimate capacity. The experimental results showed that moment redistribution in FRP-reinforced continuous concrete beams is possible and is improved by increasing the amount of transverse reinforcement. Also, beams reinforced with GFRP stirrups illustrated similar performance compared with their steel-reinforced counterparts.     

Evaluation of Composite Sandwich Bridge Decks with Hybrid FRP-Steel Core

A hybrid concept of composite sandwich panel with hybrid fiber-reinforced polymer (FRP)—steel core was proposed for bridge decks in order to not only improve stiffness and buckling response but also be cost efficient compared to all glass fiber-reinforced polymer (GFRP) decks. The composite sandwich bridge deck system is comprised of wrapped hybrid core of GFRP grid and multiple steel box cells with upper and lower GFRP facings. Its structural performance under static loading was evaluated and compared with the ANSYS finite element predictions. It was found that the presented composite sandwich panel with hybrid FRP-steel core was very efficient for use in bridges. The thickness of the hybrid deck may be decreased by 19% when compared with the all GFRP deck. The failure mode of the proposed hybrid deck was more favorable because of the yielding of the steel tube when compared with that of all GFRP decks.     

Fatigue Life Evaluation of Concrete Bridge Deck Slabs Reinforced with Glass FRP Composite Bars

Since bridge deck slabs directly sustain repeated moving wheel loads, they are one of the most bridge elements susceptible to fatigue failure. Recently, glass fiber-reinforced polymer (FRP) composites have been widely used as internal reinforcement for concrete bridge deck slabs as they are less expensive compared to the other kinds of FRPs (carbon and aramid). However, there is still a lack of information on the performance of FRP–reinforced concrete elements subjected to cyclic fatigue loading. This research is designed to investigate the fatigue behavior and fatigue life of concrete bridge deck slabs reinforced with glass FRP bars. A total of five full-scale deck slabs were constructed and tested under concentrated cyclic loading until failure. Different reinforcement types (steel and glass FRP), ratios, and configurations were used. Different schemes of cyclic loading (accelerated variable amplitude fatigue loading) were applied. Results are presented in terms of deflections, strains in concrete and FRP bars, and crack widths at different levels of cyclic loading. The results showed the superior fatigue performance and longer fatigue life of concrete bridge deck slabs reinforced with glass FRP composite bars.     

Bond Performance of GFRP Bars in Tension: Experimental Evaluation and Assessment of ACI 440 Guidelines

The development/splice strength and the pullout local bond stress-slip response of glass fiber-reinforced polymer (GFRP) bars in tension were experimentally investigated using beam specimens and pullout specimens, respectively. Two types of 12-mm (0.47-in.)-diameter GFRP bars were evaluated, namely, thread wrapped and ribbed. The test parameters included the concrete cover, the splice length, and the area of steel confinement for the beam specimens, and the concrete compressive strength for the pullout specimens. Companion steel reinforced beams were also tested for comparison. All beam specimens reinforced with thread-wrapped GFRP bars experienced pullout mode of bond failure, while all specimens reinforced with ribbed GFRP bars or steel bars experienced splitting mode of bond failure. It was found that the bond strength of FRP bars is largely dependent on the surface conditions of the bars. The pullout local bond stress-slip response of ribbed GFRP bars is intrinsically similar to that of steel bars reported in the literature. The bond strength of both types of GFRP bars investigated was about two to three times lower than that of steel bars. Predictions of the development/splice strength of GFRP bars in accordance with the ACI Committee 440 guidelines were unconservative in comparison with the test data. Also, in contradiction with the current ACI 440 report, the use of transverse confining reinforcement increased the bond strength by a sizable 15–30%.     

Field Monitoring and Repair of a Glass Fiber-Reinforced Polymer Bridge Deck

This paper reports on the monitoring and repair of a pilot field deployment of a glass fiber-reinforced polymer (GFRP) deck on a small steel girder bridge in the Washington State. Deck deflections were monitored periodically over a 10-month period and were found to increase significantly over that time. The GFRP deck is an adhesively bonded assembly of GFRP tubes and top and bottom plates. After 9 months of service, wearing surface cracking was observed, and upon closer inspection, the top GFRP plate was found to be delaminated from the tubes over a fairly large area. Deck deflections in the area of delamination were found to be considerably larger than those observed during previous monitoring in undamaged locations. A retrofit solution was employed where the top plate was reconnected to the tubes using screws coated with a two-part epoxy that mixed when they were driven. At the time of writing the retrofit was successful in reattaching the delaminated top plate.     

Durability of GFRP Bars’ Bond to Concrete under Different Loading and Environmental Conditions

In the last decade, noncorrodible fiber-reinforced polymer (FRP) reinforcing bars have been increasingly used as the main reinforcement for concrete structures in harsh environments. Also, owing to their lower cost compared with other types of FRP bars, glass-FRP (GFRP) bars are more attractive to the construction industry, especially for implementation in bridge deck slabs. In North America, bridge deck slabs are exposed to severe environmental conditions, such as freeze-thaw action, in addition to traffic fatigue loads. Although the bond strength of GFRP bars has been proved to be satisfactory, their durability performance under the dual effects of fatigue-type loading and freeze-thaw action is still not well understood. Few experimental test data are available on the bond characteristics of FRP bars in concrete elements under different loading and environmental conditions. This research investigates the individual and combined effects of freeze-thaw cycles along with sustained axial load and fatigue loading on the bond characteristics of GFRP bars embedded in concrete. An FRP-reinforced concrete specimen was developed to apply axial-tension fatigue or sustained loads to GFRP bars within a concrete environment. A total of thirty-six test specimens was constructed and tested. The test parameters included bar diameter, concrete cover thickness, loading scheme, and environmental conditioning. After conditioning, each specimen was sectioned into two halves for pullout testing. Test results showed that fatigue load cycles resulted in approximately 50% loss in the bond strength of sand-coated GFRP bars to concrete, while freeze-thaw cycles enhanced their bond to concrete by approximately 40%. Larger concrete covers were found more important in cases of larger bar sizes simultaneously subjected to fatigue load and freeze-thaw cycles.     

Development and Evaluation of an Adhesively Bonded Panel-to-Panel Joint for a FRP Bridge Deck System

A fiber-reinforced polymer (FRP) composite cellular deck system was used to rehabilitate a historical cast iron thru-truss structure (Hawthorne St. Bridge in Covington, Va.). The most important characteristic of this application is reduction in self-weight, which raises the live load-carrying capacity of the bridge by replacing the existing concrete deck with a FRP deck. This bridge is designed to HL-93 load and has a 22.86?m clear span with a roadway width of 6.71?m. The panel-to-panel connections were accomplished using full width, adhesively (structural urethane adhesive) bonded tongue and groove splices with scarfed edges. To ensure proper construction, serviceability, and strength of the splice, a full-scale two-bay section of the bridge with three adhesively bonded panel-to-panel connections was constructed and tested in the Structures Laboratory at Virginia Tech. Test results showed that no crack initiated in the joints under service load and no significant change in stiffness or strength of the joint occurred after 3,000,000 cycles of fatigue loading. The proposed adhesive bonding technique was installed in the bridge in August 2006.     

Evaluation of Effective Width and Distribution Factors for GFRP Bridge Decks Supported on Steel Girders

Glass fiber-reinforced polymer (GFRP) bridge deck systems offer an attractive alternative to concrete decks, particularly for bridge rehabilitation projects. Current design practice treats GFRP deck systems in a manner similar to concrete decks, but the results of this study indicate that this approach may lead to nonconservative bridge girder designs. Results from a number of in situ load tests of three steel girder bridges having the same GFRP deck system are used to determine the degree of composite action that may be developed and the transverse distribution of wheel loads that may be assumed for such structures. Results from this work indicate that appropriately conservative design values may be found by assuming no composite action between a GFRP deck and steel girder and using the lever rule to determine transverse load distribution. Additionally, when used to replace an existing concrete deck, the lighter GFRP deck will likely result in lower total stresses in the supporting girders, although, due to the decreased effective width and increased distribution factors, the live-load-induced stress range is likely to be increased. Thus, existing fatigue-prone details may become a concern and require additional attention in design.     

Flexural Behavior of Concrete Beams Reinforced with Hybrid (GFRP and Steel) Bars

Reinforcing concrete with a combination of steel and glass fiber-reinforced polymer (GFRP) bars promises favorable strength, serviceability, and durability. To verify its promise and to support design of concrete structures with this hybrid type of reinforcement, we have experimentally and theoretically investigated the load-deflection behavior of concrete beams reinforced with hybrid GFRP and steel bars. Eight beams, including two control beams reinforced with only steel or only GFRP bars, were tested. The amount of reinforcement and the ratio of GFRP to steel were the main parameters investigated. Hybrid GFRP/steel-reinforced concrete beams with normal effective reinforcement ratios exhibited good ductility, serviceability, and load carrying capacity. Comparisons between the experimental results and the predictions from theoretical analysis showed that the models we adopted could adequately predict the load carrying capacity, deflection, and crack width of hybrid GFRP/steel-reinforced concrete beams.     

Use of Glass-Fiber-Reinforced Polymer Tendons for Stress-Laminating Timber Bridge Decks

Researchers at the University of Maine led an effort in the mid-1990s to develop and use glass-fiber-reinforced polymer (GFRP) tendons, instead of the commonly used steel-threaded bars, for stress-laminating timber bridge decks. The GFRP tendons are 12.7 mm (0.5 in.) in diameter and consist of seven-wire strands similar in construction to steel prestressing strands. Because the modulus of elasticity of the GFRP tendons is approximately 1/9 that of steel, they are not as susceptible to loss of prestress as steel bars and may not have to be restressed during the life of deck. In 1997, researchers obtained funding to design, construct, and monitor a stress-laminated timber bridge located in Milbridge, Maine, utilizing the new GFRP tendons. The bridge was constructed from preservative treated No. 2 and better eastern hemlock laminations and is 4.88 m (16 ft) long, 7.75 m (25 ft, 6 in.) wide, and 350 mm (14 in.) deep. Based on 4.25 years of field monitoring the tendon forces and moisture content, the GFRP tendons have maintained an adequate prestress level without having to be restressed.     

Out-of-Plane Flexural Performance of GFRP-Reinforced Masonry Walls

The objective of this paper is to assess the out-of-plane flexural performance of masonry walls that are reinforced with glass fiber-reinforced polymers (GFRPs) rods, as an alternative for steel rebars. Eight 1?m×3?m full-scale walls were constructed using hollow concrete masonry units and tested in four-point bending with an effective span of 2.4 m between the supports. The walls were tested when subjected to increasing monotonic loads up to failure. The applied loads would represent out-of-plane loads arising from wind, soil pressure, or inertia force during earthquakes. One wall is unreinforced; another wall is reinforced with customary steel rebars; and the other six walls are reinforced with different amounts of GFRP reinforcement. Two of the GFRP-reinforced walls were grouted only in the cells where the rods were placed to investigate the effect of grouting the empty cells. The force-deformation relationship of the walls and the associated strains in the reinforcement were monitored throughout the tests. The relative performance of different walls is assessed to quantify the effect of different design variables. The range of GFRP reinforcement ratios covered in the experiments was used to propose a capacity diagram for the design of FRP-reinforced masonry walls similar to that of reinforced concrete elements.     

Laboratory and Field Performance of Cellular Fiber-Reinforced Polymer Composite Bridge Deck Systems

This paper addresses the laboratory and field performance of multicellular fiber-reinforced polymer (FRP) composite bridge deck systems produced from adhesively bonded pultrusions. Two methods of deck contact loading were examined: a steel patch dimensioned according to the AASHTO Bridge Design Specifications, and a simulated tire patch constructed from an actual truck tire reinforced with silicon rubber. Under these conditions, deck stiffness, strength, and failure characteristics of the cellular FRP decks were examined. The simulated tire loading was shown to develop greater global deflections given the same static load. The failure mode is localized and dominated by transverse bending failure of the composites under the simulated tire loading as opposed to punching shear for the AASHTO recommended patch load. A field testing facility was designed and constructed in which FRP decks were installed, tested, and monitored to study the decks’ in-service field performance. No significant loss of deck capacity was observed after more than one year of field service. However, it was shown that unsupported edges (or free edges) are undesirable due to transitional stiffness from approach to the unsupported deck edge.     

Flexural Behavior of Continuous GFRP Reinforced Concrete Beams

The results of testing two simply and three continuously supported concrete beams reinforced with glass fiber-reinforced polymer (GFRP) bars are presented. The amount of GFRP reinforcement was the main parameter investigated. Over and under GFRP reinforcements were applied for the simply supported concrete beams. Three different GFRP reinforcement combinations of over and under reinforcement ratios were used for the top and bottom layers of the continuous concrete beams tested. A concrete continuous beam reinforced with steel bars was also tested for comparison purposes. The experimental results revealed that over-reinforcing the bottom layer of either the simply or continuously supported GFRP beams is a key factor in controlling the width and propagation of cracks, enhancing the load capacity, and reducing the deflection of such beams. Comparisons between experimental results and those obtained from simplified methods proposed by the ACI 440 Committee show that ACI 440.1R-06 equations can reasonably predict the load capacity and deflection of the simply and continuously supported GFRP reinforced concrete beams tested.     

Field Performance of the Fiber-Reinforced Polymer Deck of a Truss Bridge

The MD 24 Bridge over Deer Creek in Harford County, Md., was one of the projects chosen by the Federal Highway Administration’s Innovative Bridge Research and Construction Program for bridge deck replacement by fiber-reinforced polymer (FRP) composites. A thorough discussion is presented on Maryland State Highway Administration’s first bridge rehabilitation project utilizing a FRP deck. The discussion includes design details, installation procedure, construction methods and in situ load testing with a wireless monitoring system. The research team installed a monitoring system to record the effects of live loads on the bridge system, including truss members, steel stringers, and plate action of the FRP deck. Finite-element models were also used in this phase. Dynamic effects of the FRP system, composite action between steel stringers and the FRP deck as well as the effective width and distribution factors of stringers were obtained and compared with the AASHTO specifications. Recommendations are also offered on improving the design details based on this experience.     

Flexural Behavior of Continuous FRP-Reinforced Concrete Beams

Continuous concrete beams are commonly used elements in structures such as parking garages and overpasses, which might be exposed to extreme weather conditions and the application of deicing salts. The use of the fiber-reinforced polymers (FRP) bars having no expansive corrosion product in these types of structures has become a viable alternative to steel bars to overcome the steel-corrosion problems. However, the ability of FRP materials to redistribute loads and moments in continuous beams is questionable due to the linear-elastic behavior of such materials up to failure. This paper presents the experimental results of four reinforced concrete beams with rectangular cross section of 200×300?mm continuous over two spans of 2,800 mm each. The material and the amount of longitudinal reinforcement were the main investigated parameters in this study. Two beams were reinforced with glass FRP (GFRP) bars in to different configurations while one beam was reinforced with carbon FRP bars. A steel-reinforced continuous concrete beam was also tested to compare the results. The experimental results showed that moment redistribution in FRP-reinforced continuous concrete beams is possible if the reinforcement configuration is chosen properly. Increasing the GFRP reinforcement at the midspan section compared to middle support section had positive effects on reducing midspan deflections and improving load capacity. The test results were compared to the available design models and FRP codes. It was concluded that the Canadian Standards Association Code (CSA/S806-02) could reasonably predict the failure load of the tested beams; however, it fails to predict the failure location.     

Filament-Wound Glass Fiber Reinforced Polymer Bridge Deck Modules

The demand for the development of efficient and durable bridge decks is a priority for most of the highway authorities worldwide. This paper summarizes the results of an experimental program designed to study the behavior of an innovative glass fiber reinforced polymer (GFRP) bridge deck recently patented in Canada. The deck consisted of a number of triangular filament wound tubes bonded with epoxy resin. GFRP plates were adhered to the top and bottom of the tubes to create one modular unit. The experimental program, described in this paper, discusses the evolution of two generations of the bridge deck. In the first generation, three prototype specimens were tested to failure, and their performance was analyzed. Based on the behavior observed, a second generation of bridge decks was fabricated and tested. The performance was evaluated based on load capacity, mode of failure, deflection at service load level, and strain behavior. All decks tested exceeded the requirements to support HS30 design truck loads specified by AASHTO with a margin of safety. This paper also presents an analytical model, based on Classical Laminate Theory to predict the load-deflection behavior of the FRP decks up to service load level. In all cases the model predicted the deck behavior very well.     

Effectiveness of GFRP Sheets for Shear Strengthening of Timber

The objective of this study was to develop a cost-effective shear-strengthening technique for timber stringers that is environmentally friendly and leads to a durable structure. Testing was performed on creosote-treated Douglas fir beams, with dimensions of 100×400×3,650?mm, removed from a 40 year old bridge. Two strengthening schemes were investigated; incorporating vertical and diagonal glass fiber-reinforced polymer (GFRP) sheets applied to both shear spans. The diagonal scheme proved effective in increasing the average ultimate load, flexural stiffness, and deformability of the beams. Performance of the members reinforced using the vertical scheme, however, was poor compared to diagonally reinforced beams. The contribution of the diagonal sheets to the shear capacity of the stringers was around 12% at service loads and 40% at ultimate load. In conclusion, this study has shown that diagonal GFRP sheets are more effective than vertical sheets in shear-strengthening timber stringers with horizontal splits at their ends.