共查询到20条相似文献,搜索用时 62 毫秒
1.
2.
3.
5.
本文针对石化行业用25Cr-38Ni-Mo-Ti裂解炉管的热挤压成形,进行了技术工艺可行性分析。通过分析论证,在我公司2000t多向模锻挤压机上完全可以实现立式挤压研制开发,具有较大的经济效益。 相似文献
6.
本文应用断裂力学对乙烯裂解炉管脆断事故进行了分析。利用EPRI的计算结果对炉管环向表面裂纹进行了计算,结果表明,在炉管存在60mm×7mm的大表面裂纹的情况下,使炉管发生失稳脆断的主要原因是水击产生的冲击和振动弯曲应力,其失稳应力为242.4MPa。用CVDA方法对其分析可知,在同样条件下,炉管的允许裂纹为22.5mm。文中还分析了裂纹的形成过程,炉管的主要隐患是管内蠕变、腐蚀形成的局部裂纹。 相似文献
7.
为探究钨铝合金化的改进型乙烯裂解炉管27Cr44Ni5W3Al+MA在1 150℃条件下的渗碳损伤情况,采用粒径1.5~3 mm的固体渗碳剂,针对27Cr44Ni5W3Al+MA炉管开展1 150℃条件下50,100,150,200 h的固体渗碳试验。采用C-S分析仪和OM,SEM,EDS,XRD及维氏硬度计等对渗碳前后炉管进行成分、组织及性能分析,研究炉管渗碳行为。结果表明:从铸态至渗碳200 h时,炉管内壁1 mm范围内平均碳浓度由约0.5%增长至饱和碳浓度2.2%左右;渗碳时间由50 h增至200 h,炉管内壁渗碳层厚度由800μm增至2 860μm,渗碳层由内向外依次为严重渗碳区、中度渗碳区及轻微渗碳区,其宽度分别由400μm增至1 920μm、100μm增至140μm、300μm增至800μm。从铸态至渗碳200 h,碳化物平均宽度由2.0μm增至3.5~13.0μm,面积分数由5.6%增至13.6%~34.9%;原始铸态复相碳化物外部的小块状M23C6逐渐粗化呈链块状,然后转变为岛块状M7C3 相似文献
8.
9.
总结了两年多来中国石化炉管质量检测检验与评估中心对乙烯裂解炉管抽样检测的状况。对国产乙烯裂解炉141根离心铸造炉管、24根炉管焊接件以及27根静态铸造管件开展了化学成分、室温拉伸性能、高温持久性能试验和低倍组织酸蚀试验,给出了当前国产离心铸造炉管行业对杂质元素含量的控制情况、国产离心铸造炉管和静态铸造管件的室温拉伸性能与高温持久寿命状况,以及柱状晶与等轴晶比例。结果表明,当前国产乙烯裂解炉管合格率在80%~90%左右,炉管焊接件和静态铸造管件的高温持久寿命基本不合格,凸显出了国产乙烯裂解炉管行业存在的严峻问题。还就离心铸造炉管和管件杂质元素、新制造炉管性能与服役炉管失效模式的关系等问题开展了讨论。 相似文献
10.
11.
12.
阀门设计过程中阀杆选用630代替316等材料,既保证耐蚀又提高其机械性能。通过对630材料在硫化氢下抗腐蚀开裂能力进行试验研究,以确定该材料能满足使用要求。 相似文献
13.
Gyuyoung Lee Kwang Jin Park Dong Ho Bae 《Journal of Mechanical Science and Technology》2009,23(5):1244-1248
Sulfide stress corrosion cracking (SSCC) in crude oil field environment containing hydrogen sulfide (H2S) has been recognized as a material degradation and damage mechanism. Laboratory data and field experience have demonstrated
that extremely low concentration of H2S may be sufficient to lead to SSCC failure of susceptible materials. In some cases, sulfides may act synergistically with
chlorides to produce SSCC failures. SSCC mechanism is a form of hydrogen embrittlement that occurs in high strength steels
and in localized hard zones in weld of susceptible materials. In the heat-affected zones adjacent to the weld, there are often
very narrow hard zones combined with regions of high residual stress that may become embrittled to such an extent by dissolved
atomic hydrogen. On the basis of this understanding, SSCC tests were conducted with smooth specimens of the multi-pass welded
ASTM A106 Gr B steel pipe used in the oil industries. And SSCC resistance according to the welding processes was evaluated.
From the results, the weld by GTAW+FCAW showed the largest resistance against SSCC.
This paper was recommended for publication in revised form by Associate Editor Chongdu Cho
Gyuyoung Lee received the M.S. degree in Mechanical Engineering from Sungkyunkwan University in 2003 and 2005, respectively. Currently
he is in doctorate course in Sungkyunkwan University. He is currently serving as a Reliability member of the Korean Society
of Mechanical Engineers. Lee’s research interests are in the area of welding design, environmental strength of materials,
and life prediction and reliability assessment of the industrial facilities. 相似文献
14.
精密注塑制品残余应力的试验研究及其计算 总被引:1,自引:0,他引:1
注塑残余应力对精密注塑制品的力学性能和光学性能等有重要影响,是精密注塑制品质量控制的关键指标之一。为研究注塑成形过程中残余应力的发展,以丙烯腈—丁二烯—苯乙烯共聚物(Acrylonitrile butadiene styrene,ABS)塑料为研究对象,对其模内蠕变行为进行试验研究。将热弹性模型计算的收缩应变与试验测量的收缩应变之间的差值定义为制件的模内蠕变,得到注塑工艺条件对模内蠕变的影响规律。在此基础上构建计算精密注塑制品残余应力的蠕变模型。模型中的材料弹性模量可由Tait方程计算得到,粘壶系数采用反演方法计算得到。利用该模型结合薄壳有限元法对ABS平板注塑件残余应力进行计算,对计算结果进行试验验证,并与普通的松弛模型计算进行比较。计算结果表明,该模型的计算精度高于普通的松弛模型,是解决精密注塑制品残余应力预测问题的新的有效方法。 相似文献
15.
16.
对黄铜管换热器管束在氨渗试验过程中发生应力腐蚀,导致铜管破裂的原因进行了分析,改进了施工方案,并提出了黄铜管换热器制造过程中对管束进行耐压试验时的注意事项。 相似文献
17.
18.
19.
A new testing rig has been developed which enables fretting tests on pre-stressed specimens to be carried out. Three aluminium alloys, Al-Li 2091, Al-Cu 2024 and Al-Zn 7075, were used in the tests. The imposed amplitude D ranged from ± 10 to ± 75 μm and normal load Fn from 500 to 1000 N. The static external stress σS was set as σD/10, σD/2 and σD (σD is the fatigue limit). The tests were carried out with a frequency of 1 or 5 Hz up to 106 cycles. In this paper, analysis of fretting behaviour has been carried out using the fretting map concept. The effect of the axial load (pre-stress) on fretting cracking is emphasized. 相似文献
20.
Bending creep test (based on overhang beam geometry) is investigated by incorporating the important contribution of residual stress. Finite element simulations considering the residual stress is employed to investigate the residual stress behavior of bending creep specimen. We propose several methods to determine the creep parameters directly from the bending creep tests. We considered two cases of residual stress, one is tensile residual stress. The other is compressive residual stress. The present work may shed some light on the influences during bending creep, as well as provide an efficient way to determine material residual stress characteristics. 相似文献