Autothermal reforming of methane over Ni catalysts supported over CaO–CeO2–ZrO2 solid solution

Ni catalysts supported on various solid solutions of ZrO₂ with alkaline earth oxide and/or rare earth oxide were synthesized. The catalytic activities were compared for partial oxidation of methane and autothermal reforming of methane. For partial oxidation of methane, the Ni catalyst supported on a CaO–ZrO₂ solid solution showed a high activity. Incorporation of CaO in the ZrO₂ matrix was effective for increasing the reduction rate of the NiO particles and for decreasing the coke formation. On the other hand, the Ni particles supported on the CaO–CeO₂–ZrO₂ solid solution had a strong interaction with the support, and the Ni particles showed high activity and stability for autothermal reforming of methane.     

CO oxidation on Pd/CeO2–ZrO2 catalysts

The promotive effects of cerium oxide on commercial three-way catalysts (TWCs) for purification of motor exhaust gases have been widely investigated in recent years. This work shows the cooperative effects of CeO₂–Pd on the kinetics of CO oxidation over Pd/CeO₂–ZrO₂. Under reducing-to-moderately oxidizing conditions, a zero-order O₂ pressure dependence is found which can be interpreted on the basis of a mechanism involving a reaction between CO adsorbed on Pd and surface oxygen from the support. The high oxygen-exchange capability of the CeO₂–ZrO₂ support, as determined from temperature-programmed reduction/oxygen uptake measurements is suggested as being responsible for such a catalytic behavior.     

Pt-Re bimetallic supported on CeO2-ZrO2 mixed oxides as water–gas shift catalysts

The addition of Re to Pt/Ce_0.46Zr_0.54O₂ was shown to enhance the water–gas shift (WGS) rate compared with the rate observed with Pt alone supported on either Ce_0.46Zr_0.54O₂ or Ce_0.6Zr_0.4O₂ at similar Pt weight loadings. The results from CO chemisorption showed that the Pt was more highly dispersed on Pt-Re/Ce_0.46Zr_0.54O₂ than on the Pt/Ce_0.46Zr_0.54O₂ or Pt/Ce_0.6Zr_0.4O₂. Based on this Pt dispersion, the exposed Pt surface area was calculated for Pt-Re/Ce_0.46Zr_0.54O₂, Pt/Ce_0.46Zr_0.54O₂ and Pt/Ce_0.6Zr_0.4O₂. The WGS rate was observed to be proportional to the exposed Pt surface area for the Pt-Re and Pt catalysts; however, the rate per m² of exposed Pt for Pt-Re/ Ce_0.46Zr_0.54O₂ was higher than that of Pt/Ce_0.46Zr_0.54O₂ or Pt/Ce_0.6Zr_0.4O₂. The difference in the rates upon the addition of Re to Pt WGS catalysts suggests that the role of Re in enhancing the WGS activity of Pt is more complex than to just increase the Pt dispersion.     

Pt/MnOx–CeO2 catalysts for the complete oxidation of formaldehyde at ambient temperature

MnO_x–CeO₂ mixed oxides with a Mn/(Mn + Ce) molar ratios of 0–1 were prepared by a modified coprecipitation method and investigated for the complete oxidation of formaldehyde. The MnO_x–CeO₂ with Mn/(Mn + Ce) molar ratio of 0.5 exhibited the highest catalytic activity among the MnO_x–CeO₂ mixed oxides. Structure analysis by X-ray powder diffraction and temperature-programmed reduction of hydrogen revealed that the formation of MnO_x–CeO₂ solid solution greatly improved the low-temperature reducibility, resulting in a higher catalytic activity for the oxidation of formaldehyde. Promoting effect of Pt on the MnO_x–CeO₂ mixed oxide indicated that both the Pt precursors and the reduction temperature greatly affected the catalytic performance. Pt/MnO_x–CeO₂ catalyst prepared from chlorine-free precursor showed extremely high activity and stability after pretreatment with hydrogen at 473 K. 100% conversion of formaldehyde was achieved at ambient temperature and no deactivation was observed for 120 h time-on-stream. The promoting effect of Pt was ascribed to enhance the effective activation of oxygen molecule on the MnO_x–CeO₂ support.     

Preferential oxidation of CO over CuO/CeO2 and Pt-Co/Al2O3 catalysts in micro-channel reactors

Micro-channel plates with dimension of 1 mm × 0.3 mm × 48 mm were prepared by chemical etching of stainless steel plates followed by wash coating of CeO₂ and Al₂O₃ on the channels. After coating the support on the plate, Pt, Co, and Cu were added to the plate by incipient wetness method. Reaction experiments of a single reactor showed that the micro-channel reactor coated with CuO/CeO₂ catalyst was highly selective for CO oxidation while the one coated with Pt-Co/Al₂O₃ catalyst was highly active for CO oxidation. The 7-layered reactors coated with two different catalysts were prepared by laser welding and the performances of each reactor were tested in large scale of PROX conditions. The multi-layered reactor coated with Pt-Co/Al₂O₃ catalyst was highly active for PROX and the outlet concentration of CO gradually increased with the O₂/CO ratio due to the oxidation of H₂ which maintained the reactor temperature. The multi-layered reactor coated with CuO/CeO₂ showed lower catalytic activity than that coated with Pt catalyst, but its selectivity was not changed with the increase of O₂/CO ratios due to the high selectivity. In order to combine advantages (high activity and high selectivity) of the two individual catalysts (Pt-Co/Al₂O₃, CuO/CeO₂), a serial reactor was prepared by connecting the two multi-layered micro-channel reactors with different catalysts. The prepared serial reactor exhibited excellent performance for PROX.     

Role of CeO2 in Ni/CeO2–Al2O3 catalysts for carbon dioxide reforming of methane

Ni catalysts supported on γ-Al₂O₃, CeO₂ and CeO₂–Al₂O₃ systems were tested for catalytic CO₂ reforming of methane into synthesis gas. Ni/CeO₂–Al₂O₃ catalysts showed much better catalytic performance than either CeO₂- or γ-Al₂O₃-supported Ni catalysts. CeO₂ as a support for Ni catalysts produced a strong metal–support interaction (SMSI), which reduced the catalytic activity and carbon deposition. However, CeO₂ had positive effect on catalytic activity, stability, and carbon suppression when used as a promoter in Ni/γ-Al₂O₃ catalysts for this reaction. A weight loading of 1–5 wt% CeO₂ was found to be the optimum. Ni catalysts with CeO₂ promoters reduced the chemical interaction between nickel and support, resulting in an increase in reducibility and stronger dispersion of nickel. The stability and less coking on CeO₂-promoted catalysts are attributed to the oxidative properties of CeO₂.     

Kinetics of the water–gas shift reaction over nanostructured copper–ceria catalysts

Water–gas shift reaction was studied over two nanostructured Cu_xCe_1−xO_2−y catalysts: a Cu_0.1Ce_0.9O_2−y catalyst prepared by a sol–gel method and a Cu_0.2Ce_0.8O_2−y catalyst prepared by co-precipitation method. A commercial low temperature water–gas shift CuO–ZnO–Al₂O₃ catalyst was used as reference. The kinetics was studied in a plug flow micro reactor at an atmospheric pressure in the temperature interval between 298 and 673 K at two different space velocities: 5.000 and 30.000 h⁻¹, respectively. Experimentally estimated activation energy, E_af, of the forward water–gas shift reaction at CO/H₂O = 1/3 was 51 kJ/mol over the Cu_0.1Ce_0.9O_2−y, 34 kJ/mol over the Cu_0.2Ce_0.8O_2−y and 47 kJ/mol over the CuO–ZnO–Al₂O₃ catalyst. A simple rate expression approximating the water–gas shift process as a single reversible surface reaction was used to fit the experimental data in order to evaluate the rate constants of the forward and backward reactions and of the activation energy for the backward reaction.     

Isomerization of n-hexane over mono- and bimetallic Pd–Pt catalysts supported on ZrO2–Al2O3–WOx prepared by sol–gel

The catalytic performance of mono- and bimetallic Pd (0.6, 1.0 wt.%)–Pt (0.3 wt.%) catalysts supported on ZrO₂ (70, 85 wt.%)–Al₂O₃ (15, 0 wt.%)–WO_x (15 wt.%) prepared by sol–gel was studied in the hydroisomerization of n-hexane. The catalysts were characterized by N₂ physisorption, XRD, TPR, XPS, Raman, NMR, and FT-IR of adsorbed pyridine. The preparation of ZrW and ZrAlW mixed oxides by sol–gel favored the high dispersion of WO_x and the stabilization of zirconia in the tetragonal phase. The Al incorporation avoided the formation of monoclinic-WO₃ bulk phase. The catalysts increased their S_BET for about 15% promoted by Al₂O₃ addition. Various oxidation states of WO_x species coexist on the surface of the catalysts after calcination. The structure of the highly dispersed surface WO_x species is constituted mainly of isolated monotungstate and two-dimensional mono-oxotungstate species in tetrahedral coordination. The activity of Pd/ZrW catalysts in the hydroisomerization of n-hexane is promoted both with the addition of Al to the ZrW mixed oxide and the addition of Pt to Pd/ZrAlW catalysts. The improvement in the activity of Pd/ZrAlW catalysts is ascribed to a moderated acid strength and acidity, which can be correlated to the coexistence of W⁶⁺ and reduced-state WO_x species (either W⁴⁺ or W⁰). The addition of Pt to the Pd/ZrAlW catalyst does not modify significantly its acidic character. Selectivity results showed that the catalyst produced 2MP, 3MP and the high octane 2,3-dimethylbutane (2,3-DMB) and 2,2-dimethylbutane (2,2-DMB) isomers.     

Effect of structural and acidity/basicity changes of CuO–CeO2 catalysts on their activity for water–gas shift reaction

The objective of this work was to investigate the influence of CuO loading and catalyst pretreatment procedure to derive an optimal CuO–CeO₂ catalyst for the water–gas shift reaction (WGS), and to study in detail structure– and surface acidity–activity relationships. Catalyst samples prepared by coprecipitation and a 10, 15 and 20 mol% CuO content were examined by XRD, BET and TPR/TPD analyses and subjected to pulse WGS activity tests in the temperature range of 180–400 °C. Strong structure–activity dependence in the WGS reaction was observed for all catalyst samples. It was established that increasing CuO content has a positive effect on H₂ production during the WGS reaction, due to favored CeO₂ reduction. Increasing calcination temperature on the other hand reduces the BET surface area, induced by CuO sintering and agglomeration of CeO₂ particles, resulting in a negative effect on H₂ production. Distinctive WGS activity dependence on surface acidity was observed and investigated.     

Chemical and microstructural investigation of Pt/CeO2 catalysts reduced at temperatures ranging from 473 to 973 K

The combined application of chemical techniques and HREM shows that platinum deactivation in Pt/CeO₂ catalysts steadily increases with the reduction temperature (T_r: 473–1173 K). Though no suppression of the H₂ adsorption was observed, the TPD-H₂ traces indicate the occurrence of significant chemical changes with T_r. As revealed by HREM, the metal decoration starts at T_r: 973 K, a temperature well above those at which the chemical effects can be observed.     

Co3O4–CeO2 mixed oxide-based catalytic materials for diesel soot oxidation

Co₃O₄–CeO₂ type mixed oxide catalyst compositions have been prepared by using co-precipitation method and, their catalytic activity towards diesel particulate matter (PM)/carbon oxidation has been evaluated under both loose and tight contact conditions. These catalysts show excellent catalytic activity for PM/carbon oxidation, despite their low surface area. The activation energy observed for non-catalyzed and catalyzed reactions are 163 kJ/mol and 140 kJ/mol, respectively, which also confirm the catalytic activity of catalyst for carbon/soot oxidation. The promotional effects of an optimum amount of cobalt oxide incorporation in ceria and presence of a small amount of potassium appears to be responsible for the excellent soot oxidation activity of this mixed oxide type material. The catalytic materials show good thermal stability, while their low cost will also add to their potential for practical applications.     

The SMSI between supported platinum and CeO2–ZrO2–La2O3 mixed oxides in oxidative atmosphere

CeO₂–ZrO₂–La₂O₃ (CZL) mixed oxides were prepared by citric acid sol–gel method. The as-received gel was calcined at 500, 700, 900 and 1050 °C to obtain the so-called C5, C7, C9 and CK, respectively. The C5, C7 and C9 powders were impregnated with H₂PtCl₆ and then calcined at 500 °C to prepare P5C5, P5C7 and P5C9, respectively. The impregnated CK powders were calcined at 500, 700 and 900 °C to prepare P5CK, P7CK and P9CK, respectively. The XRD and XPS analyses show that the surface distribution of Pt is evidently influenced by the structural and textural properties of the support. The CO adsorption followed by FTIR reveals that the dispersion and the chemisorption sites of Pt are reduced as the calcination temperature of CZL support increases. The chemisorption ability of the CK samples is even completely deactivated. The encapsulation mechanism, which has been applied to explain the so-called strong metal–support interaction (SMSI) after reductive treatment, is introduced here to demonstrate the abnormal observations though the samples were prepared in oxidative atmosphere. The HRTEM results also confirm this explanation. The effects of oxygen vacancies, the chemisorption sites on the Pt surface and Pt/Ce interfacial sites on the three-way catalytic activities are discussed.     

Characterization of the dynamic oxygen migration over Pt/CeO2-ZrO2 catalysts by O/O isotopic exchange reaction

To characterize the oxygen mobility over metal supported catalysts on a dynamic and in situ base, ¹⁸O/¹⁶O isotopic exchange reaction combined with CO oxidation was designed and exemplified on three kinds of three way catalysts of Pt/CeO₂-ZrO₂ (CZ-O, CZ-D and CZ-R). The obtained oxygen diffusion coefficients, oxygen release rate, and oxygen storage capacity were discussed and correlated with XRD spectra and other physical parameters. It was found that the oxygen mobility and oxygen storage capacity were parallel to the structural homogeneity of Zr introduction into the CeO₂ frame work, and decreased as: CZ-R > CZ-D > CZ-O. These results indicated that this combined isotopic exchange technique could be used to quantify the surface and bulk oxygen mobility, the oxygen storage capacity and oxygen release rate over the metal supported catalysts, and could be employed as a meaningful probe into the nature of CeO₂-ZrO₂ oxygen storage material. The oxygen mobility is also another important indicator for the development of oxygen storage materials.     

H2 production through steam reforming of ethanol over Pt/ZrO2, Pt/CeO2 and Pt/CeZrO2 catalysts

The effect of the support nature and metal dispersion on the performance of Pt catalysts during steam reforming of ethanol was studied. H₂ and CO production was facilitated over Pt/CeO₂ and Pt/CeZrO₂, whereas the acetaldehyde and ethene formation was favored on Pt/ZrO₂. According to the reaction mechanism, determined by temperature-programmed desorption (TPD) and Diffuse Reflectance Infrared Spectroscopy (DRIFTS) analysis, some reaction pathways are favored depending on the support nature, which can explain the differences observed on the resulting product distribution.     

Gold catalysts supported on mesoporous zirconia for low-temperature water–gas shift reaction

Mesoporous ZrO₂ with high surface area and uniform pore size distribution, synthesized by surfactant templating through a neutral [C₁₃(EO)₆–Zr(OC₃H₇)₄] assembly pathway, was used as a support of gold catalysts prepared by deposition–precipitation method. The supports and the catalysts were characterized by powder X-ray diffraction, scanning and transmission electron microscopy, N₂ adsorption analysis, temperature programmed reduction and desorption. The catalytic activity of gold supported on mesoporous zirconia was evaluated in water–gas shift (WGS) reaction at wide temperature range (140–300 °C) and at different space velocities and H₂O/CO ratios. The catalytic behaviour and the reasons for а reversible deactivation of Au/mesoporous zirconia catalysts were studied. The influence of gold content and particle size on the catalytic performance was investigated. The WGS activity of the new Au/mesoporous zirconia catalyst was compared to the reference Au/TiO₂ type A (World Gold Council), revealing significantly higher catalytic activity of Au/mesoporous zirconia catalyst. It is found that the mesoporous zirconia is a very efficient support of gold-based catalyst for the WGS reaction.     

Gold catalysts supported on mesoporous titania for low-temperature water–gas shift reaction

Mesoporous titania with high surface area and uniform pore size distribution was synthesized using surfactant templating method through a neutral [C₁₃(EO)₆–Ti(OC₃H₇)₄] assembly pathway. The different gold content (1–5 wt.%) was supported on the mesoporous titania by deposition–precipitation (DP) method. The catalysts were characterized by X-ray diffraction, TEM, SEM, N₂ adsorption analysis and TPR. The catalytic activity of gold supported mesoporous titania was evaluated for the first time in water–gas shift reaction (WGSR). The influence of gold content and particle size on the catalytic performance was investigated. The catalytic activity was tested at a wide temperature range (140–300 °C) and at different space velocities and H₂O/CO ratios. It is clearly revealed that the mesoporous titania is of much interest as potential support for gold-based catalyst. The gold/mesoporous titania catalytic system is found to be effective catalyst for WGSR.     

W-promoted Co–Mo–K/γ–Al2O3 catalysts for water–gas shift reaction

The effects of incorporating tungsten into the traditional Co–Mo–K/γ–Al₂O₃ catalysts on the catalytic performances for water–gas shift reaction were investigated. Activity tests showed that W-promoted Co–Mo–K/γ–Al₂O₃ catalysts exhibited higher activity than W-free Co–Mo–K/γ–Al₂O₃ catalyst. Raman and H₂-TPR studies indicated that part of the octahedrally coordinated Mo–O species on Co–Mo–K catalysts transformed into tetrahedrally coordinated Mo–O species in the presence of W promoter.     

Ni–Ce intermetallic phases in CeO2-supported nickel catalysts synthesized by γ-radiolysis

This work concerns the study of nickel clusters synthesized by radiation-induced reduction of Ni²⁺ ions previously adsorbed on ceria by ionic exchange in the aim to test their performance in catalytic hydrogenation. The nickel catalyst and CeO₂ support were characterized by SEM coupled to X analysis, XRD, H₂-adsorption and H-TPD. The catalyst prepared by irradiation presents high reducibility, dispersion and homogeneity of the metal phase. It is shown that the CeO₂ support stores hydrogen during the radiolytic reduction of Ni ions and that the adsorbed hydrogen amounts strongly increase in the presence of nickel. The catalyst displays high catalytic performance in the benzene hydrogenation reaction (total conversion in a large and low temperature range). These properties are assigned to the high dispersion of nickel and to the promoter role of the support: actually, after the catalytic test, intermetallic nickel–cerium compounds (CeNi and CeNi₂) are detected in the sample in addition to the Ni⁰ phase.     

Effect of the nature of the support on the catalytic performance of noble metal catalysts for the water–gas shift reaction

The catalytic activity of supported noble metal catalysts (Pt, Rh, Ru, and Pd) for the WGS reaction is investigated with respect to the physichochemical properties of the metallic phase and the support. It has been found that, for all metal-support combinations investigated, Pt is much more active than Pd, while Rh and Ru exhibit intermediate activity. The turnover frequency (TOF) of CO conversion does not depend on metal loading, dispersion or crystallite size, but depends strongly on the nature of the metal oxide carrier. In particular, catalytic activity of Pt and Ru catalysts, is 1-2 orders of magnitude higher when supported on “reducible” (TiO₂, CeO₂, La₂O₃, and YSZ) rather than on “irreducible” (Al₂O₃, MgO, and SiO₂) metal oxides. In contrast to what has been found in our previous study over Pt/TiO₂ catalysts, catalytic activity of dispersed Pt does not depend on the structural and morphological characteristics of CeO₂, such as specific surface area or primary crystallite size.     

Hydrogenation of carvone on Pt–Sn/Al2O3 catalysts

The effect of Sn concentration in Pt–Sn/Al₂O₃ catalysts prepared by different procedures on the catalytic behavior in the carvone hydrogenation in liquid phase was studied. Results indicated that the increase of the Sn amount added to Pt modified the catalytic behavior, favoring the formation of unsaturated ketones and the simultaneous production of small quantities of unsaturated alcohols as reaction intermediaries. On the other hand, Pt/Al₂O₃ catalyst only produced carvomenthone as the main reaction intermediary.