Gas phase hydrogenation of maleic anhydride to γ-butyrolactone by Cu–Zn–Ti catalysts

Cu–Zn–Ti catalysts were prepared by coprecipitation method. The calcined and reduced Cu–Zn–Ti catalysts were characterized by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), temperature-programmed reduction (TPR), and N₂ adsorption. The calcined Cu–Zn–Ti catalysts were composed of CuO, ZnO, and amorphous TiO₂. There were two kinds of CuO species present in the calcined Cu–Zn–Ti catalyst. At a lower copper content, CuO species interacted with ZnO and TiO₂; at a higher copper content, both the surface-anchored and bulk CuO species were present. After reduction, metallic copper (Cu^o) appeared in all Cu–Zn–Ti catalysts. Cu^o produced by reduction of the surface-anchored CuO favored the deep hydrogenation of maleic anhydride. ZnO and TiO₂ had synergistic effect on the catalytic activity of Cu–Zn–Ti catalysts in hydrogenation of maleic anhydride.     

Gas Phase Hydrogenation of Maleic Anhydride to γ-Butyrolactone by Cu–Zn–Ce Catalyst in the Presence of n-Butanol

A series of Cu–Zn–Ce catalysts were prepared by coprecipitation method and characterized by X-ray diffraction, X-ray photoelectron spectroscopy, temperature programmed reduction, and N₂ adsorption. The catalytic activities of the Cu–Zn–Ce catalysts in gas phase hydrogenation of maleic anhydride in the presence of n-butanol were studied at 220–280 °C and 1 MPa. The conversion of maleic anhydride was more than 97%. After reduction, CuO species present in the calcined Cu–Zn–Ce catalysts were converted to metallic copper (Cu°). The presence of ZnO in the Cu–Zn–Ce catalysts was beneficial to stabilizing the catalytic activity in maleic anhydride hydrogenation to γ-butyrolactone. At the same time, n-butanol was dehydrogenated to butyl aldehyde, then to butyl butyrate via reactions, such as disproportionation and esterification. Cu–Zn–Ce catalysts are beneficial to the H₂ compensation in the coupling process of hydrogenation and dehydrogenation.     

Cu-Zn-Ti催化剂上顺酐气相催化加氢制备γ-丁内酯

通过共沉淀法制备了Cu-Zn-Ti系列催化剂,并对还原前后的样品进行了XRD、XPS、TPR以及BET等表征分析。结果表明,Cu-Zn-Ti催化剂催化顺酐加氢制备γ-丁内酯的活性与选择性和催化剂的原子配比有关。铜含量较低时,CuO与ZnO及TiO₂之间存在强的相互作用。铜含量较高时,存在游离的CuO。催化剂还原后,铜以Cu0形式存在。当CuO以表面结合形态存在时,还原得到的Cu0有利于顺酐深加氢反应的进行。     

CO2 Hydrogenation to Methanol Over Cu/ZnO/Al2O3 Catalysts Prepared by a Novel Gel-Network-Coprecipitation Method

A novel gel-network-coprecipitation process has been developed to prepare ultrafine Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from CO₂ hydrogenation. It is demonstrated that the gel-network-coprecipitation method can allow the preparation of the ultrafine Cu/ZnO/Al₂O₃ catalysts by homogeneous coprecipitation of the metal nitrate salts in the gel network formed by gelatin solution, which makes the metallic copper in the reduced catalyst exist in much smaller crystallite size and exhibit a much higher metallic copper-specific surface area. The effect of the gel concentration of gelatin on the structure, morphology and catalytic properties of the Cu/ZnO/Al₂O₃ catalysts for methanol synthesis from hydrogenation of carbon dioxide was investigated. The Cu/ZnO/Al₂O₃ catalysts prepared by the gel-network-coprecipitation method exhibit a high catalytic activity and selectivity in CO₂ hydrogenation to methanol.     

Dehydrogenation of cyclohexanol on Cu–ZnO/SiO2 catalysts: The role of copper species

For the dehydrogenation of cyclohexanol a series of Cu–ZnO/SiO₂ catalysts with various Cu to ZnO molar ratios was prepared using the impregnation method, with the loading of copper fixed at 9.5 at.%. The catalysts were characterized by XPS, H₂–N₂O titration, BET, H₂-TPR, NH₃-TPD and XRD techniques. The results indicate that the addition of ZnO can improve the dispersion of copper species on reduced Cu–ZnO/SiO₂ (CZS) catalysts. Cu⁰ and Cu⁺ species were found on the reduced CZS catalysts surface, and the amount of Cu⁺ increased with the content of ZnO increasing. The addition of ZnO increased the acidity of the CZS catalysts. However, only Cu⁰ species can be found on the reduced Cu/SiO₂ (CS) catalyst surface. According to the reaction results, we found that the selectivity to phenol was related to the amount of Cu⁺ species, the Cu⁺ species should be the active sites for the production of phenol, the Cu⁰ is responsible for cyclohexanol dehydrogenation to cyclohexanone.     

CO2 hydrogenation to methanol over Cu/ZnO/ZrO2 catalysts prepared via a route of solid-state reaction

Cu/ZnO/ZrO₂ catalysts were prepared by a route of solid-state reaction and tested for the synthesis of methanol from CO₂ hydrogenation. The effects of calcination temperature on the physicochemical properties of as-prepared catalysts were investigated by N₂ adsorption, XRD, TEM, N₂O titration and H₂-TPR techniques. The results show that the dispersion of copper species decreases with the increase in calcination temperature. Meanwhile, the phase transformation of zirconia from tetragonal to monoclinic was observed. The highest activity was achieved over the catalyst calcined at 400 °C. This method is a promising alternative for the preparation of highly efficient Cu/ZnO/ZrO₂ catalysts.     

On the Issue of the Active Site and the Role of ZnO in Cu/ZnO Methanol Synthesis Catalysts

The problem concerning the active site and the role of ZnO in Cu/ZnO-based methanol synthesis catalysts can be consistently explained based on the literature results by distinguishing CO₂ and CO hydrogenations. Although only metallic copper has some activities for methanol synthesis by the hydrogenation of CO₂, Cu-Zn alloying in Cu particles is responsible for the major promotional role of ZnO in industrial Cu/ZnO-based catalysts. The morphology effect reported in the literature will probably appear for the system of highly dispersed Cu particles supported on ZnO. As for the hydrogenation of CO, Cu⁺ species or Cu-O-Zn sites are the active sites for methanol synthesis. The spillover effect of the Cu-ZnO system is not significant compared to the effect of ZnO on the creation of the Cu-O-Zn site.     

Selective hydrogenation of maleic anhydride to γ-butyrolactone and tetrahydrofuran by Cu–Zn–Zr catalyst in the presence of ethanol

A series of Cu–Zn–Zr catalysts were prepared by a coprecipitation method and characterized by X-ray diffraction, X-ray photoelectron spectroscopy, temperature programmed reduction, and N₂ adsorption. The catalytic activity of the Cu–Zn–Zr catalyst in the hydrogenation of maleic anhydride using ethanol as a solvent was studied at 220–280 °C and 1 MPa. Maleic anhydride was mainly hydrogenated to γ-butyrolactone and tetrahydrofuran while ethanol dehydrogenated to ethyl acetate. After reduction, CuO species present in the calcined Cu–Zn–Zr catalysts were converted to metallic copper (Cu⁰). The presence of ZrO₂ favored the deep hydrogenation of γ-butyrolactone to tetrahydrofuran while the presence of ZnO was beneficial to the formation of the intermediate product γ-butyrolactone. The molar ratios of the hydrogen produced in ethanol dehydrogenation to the hydrogen consumed in maleic anhydride hydrogenation increased with the increase of the reaction temperature.     

A highly efficient Cu/ZnO/Al2O3 catalyst via gel-coprecipitation of oxalate precursors for low-temperature steam reforming of methanol

The impact of preparation methods on the structure and catalytic behavior of Cu/ZnO/Al₂O₃ catalysts for H₂ production from steam reforming of methanol (SRM) has been reported. The results show that the nanostructured Cu/ZnO/Al₂O₃ catalyst obtained by a novel gel-coprecipitation of oxalate precursors has a high specific surface area and high component dispersion, exhibiting much higher activity in the SRM reaction as compared to the catalysts prepared by conventional coprecipitation techniques. It is suggested that the superior catalytic performance of the oxalate gel-coprecipitation-derived Cu/ZnO/Al₂O₃ catalyst could be attributed to the generation of “catalytically active” copper material with a much higher metallic copper specific surface as well as a stronger Cu–Zn interaction due to an easier incorporation of zinc species into CuC₂O₄ · x H₂O precursors as a consequence of isomorphous substitution between copper and zinc in the oxalate gel-precursors.     

Structural Study of Copper Oxide Supported on a Ceria-Modified Titania Catalyst System

A structural study of CuO supported on a CeO₂–TiO₂ system was undertaken using X-ray diffraction (XRD) and X-ray absorption spectroscopy (XAS) techniques. The results of XRD revealed the presence of only two phases, TiO₂ anatase and CeO₂ cerianite. A trend towards smaller TiO₂ crystallites was observed when cerium content increased. When the amount of cerium increased, Ti K-edge XANES analysis showed an increasing distortion of Ti sites. The results of Ce L_III-edge EXAFS showed that Ce atoms are coordinated by eight oxygen atoms at 2.32 Å. For the sample containing a small amount of cerium, the EXAFS analysis indicated that the local structure around Ce atoms was highly distorted. The catalysts presented quite different Cu K-edge XANES spectra compared to the spectra of the CuO and Cu₂O reference compounds. The Cu–O mean bond length was close to that of the CuO and the Cu atoms in the catalysts are surrounded by approximately four oxygen atoms in their first shell. Copper supported on the ceria-modified titania support catalysts displayed a better performance in the methanol dehydrogenation when compared to copper supported only on titania or on ceria.     

Gas‐Phase Hydrogenolysis of Glycerol Catalyzed by Cu/MOx Catalysts

The catalytic activities of Cu/MO_x (MO_x = Al₂O₃, TiO₂, and ZnO) catalysts in the gas‐phase hydrogenolysis of glycerol were studied at 180–300 °C under 0.1 MPa of H₂. Cu/MO_x (MO_x = Al₂O₃, TiO₂, and ZnO) catalysts were prepared by the incipient wetness impregnation method. After reduction, CuO species were converted to metallic copper (Cu⁰). Cu/Al₂O₃ catalysts with high acidity, high specific surface areas and small metallic copper size favored the formation of 1,2‐propanediol with a maximum selectivity of 87.9 % at complete conversion of glycerol and a low reaction temperature of 180 °C, and favored the formation of ethylene glycol and monohydric alcohols at high reaction temperature of 300 °C. Cu/TiO₂ and Cu/ZnO catalysts exhibited high catalytic activity toward the formation of hydroxyacetone with a selectivity of approx. 90 % in a wide range of reaction temperature.     

Methanol synthesis pathway over Cu/ZrO2 catalysts: a time‐resolved DRIFT 13C‐labelling experiment

X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) have been used to characterize a series of Cu/Ce/Al₂O₃ catalysts. Catalysts were prepared by incipient wetness impregnation using metal nitrate and alkoxide precursors. Catalyst loadings were held constant at 12 wt% CuO and 5.1 wt% CeO₂. Mixed oxide catalysts were prepared by impregnation of cerium first, followed by copper. The information obtained from surface and bulk characterization has been correlated with CO and CH₄ oxidation activity of the catalysts. Cu/Al₂O₃ catalysts prepared using Cu(II) nitrate (CuN) and Cu(II) ethoxide (CuA) precursors consist of a mixture of copper surface phase and crystalline CuO. The CuA catalyst shows higher dispersion, less crystalline CuO phase, and lower oxidation activity for CO and CH₄ than the CuN catalyst. For Cu/Ce/Al₂O₃ catalysts, Ce has little effect on the dispersion and crystallinity of the copper species. However, Cu impregnation decreases the Ce dispersion and increases the amount of crystalline CeO₂ present in the catalysts, particularly in Ce modified alumina prepared using cerium alkoxide precursor (CeA). Cerium addition dramatically increases the CO oxidation activity, however, it has little effect on CH₄ oxidation. This revised version was published online in July 2006 with corrections to the Cover Date.     

Spectroscopic and Kinetic Analysis of a New Low-Temperature Methanol Synthesis Reaction

The spectroscopy and kinetics of a new low-temperature methanol synthesis method were studied by using in situ DRIFTS on Cu/ZnO catalysts from syngas (CO/CO₂/H₂) using alcohol promoters. The adsorbed formate species easily reacted with ethanol or 2-propanol at 443 K and atmospheric pressure, and the reaction rate with 2-propanol was faster than that with ethanol. Alkyl formate was easily reduced to form methanol at 443 K and 1.0 MPa, and the hydrogenation rate of 2-propyl formate was found to be faster than that of ethyl formate. 2-Propanol used as promoter exhibited a higher activity than ethanol in the reaction of the low-temperature methanol synthesis.     

Synthesis and characterization of CuO/TiO2 catalysts for low-temperature CO oxidation

In this paper, the CuO/TiO₂ catalysts prepared by the deposition–precipitation (DP) method were extensively investigated for CO oxidation reaction. The structural characters of the CuO/TiO₂ catalysts were comparatively investigated by TG-DTA, XRD, and XPS measurements. It was shown that the catalytic behavior of CuO/TiO₂ catalysts greatly depended on the TiO₂-support calcination temperature, the CuO loading amount and the CuO/TiO₂ catalysts calcination temperature. CuO supported on the anatase phase of TiO₂-support calcined at 400 °C showed better catalytic activity than those supported on TiO₂ calcined at 500 and 700 °C. Among all our investigated catalysts with CuO loading from 2% to 12%, the catalyst with 8 wt% CuO loading exhibited the highest catalytic activity. The optimum calcination temperature of the CuO/TiO₂ catalysts was 300 °C. The XRD results indicated that the catalytic activity of the CuO/TiO₂ catalysts was related to the crystal phase and particle size of TiO₂ support and CuO active component.     

An EXAFS study of Cu/ZnO and Cu/ZnO-Al2O3 methanol synthesis catalysts

Cu K-absorption edge and EXAFS measurements on binary Cu/ZnO and ternary Cu/ ZnO-Al₂O₃ catalysts of varying compositions on reduction with hydrogen at 523 K, show the presence of Cu microclusters and a species of Cu¹⁺ dissolved in ZnO apart from metallic Cu and Cu₂O. The proportions of different phases critically depend on the heating rate especially for catalysts of higher Cu content. Accordingly, hydrogen reduction with a heating rate of 10 K/min predominantly yields the metal species (>50%), while a slower heating rate of 0.8 K/min enhances the proportion of the Cu¹⁺ species ( 60%). Reduced Cu/ZnO-Al₂O₃ catalysts show the presence of metallic Cu (upto 20%) mostly in the form of microclusters and Cu¹⁺ in ZnO as the major phase ( 60%). The addition of alumina to the Cu/ZnO catalyst seems to favour the formation of Cu¹⁺/ZnO species.     

A new method of low-temperature methanol synthesis on Cu/ZnO/Al2O3 catalysts from CO/CO2/H2

A new synthesis method of low-temperature methanol proceeded on Cu/ZnO/Al₂O₃ catalysts from CO/CO₂/H₂ using 2-butanol as promoters. The Cu/ZnO/Al₂O₃ catalysts were prepared by co-impregnation of r-Al₂O₃ with an aqueous solution of copper nitrate and zinc nitrate. The total carbon turnover frequency (TOF), the yield and selectivity of methanol were the highest by using the Cu/ZnO/Al₂O₃ catalyst with copper loading of 5% and the Zn/Cu molar ratio of 1/1, which precursor were not calcined, and reduced at 493 K. The activity of the catalysts increased due to the presence of the CuO/ZnO phase in the oxidized form of impregnation Cu/ZnO/Al₂O₃ catalysts. The active sites of the Cu/ZnO/Al₂O₃ catalyst for methanol synthesis are not only metallic Cu but also special sites such as the Cu–Zn site, i.e. metallic Cu and the Cu–Zn site work cooperatively to catalyze the methanol synthesis reaction.     

An Investigation of Catalytic Activity for CO Oxidation of CuO/Ce x Zr1–x O2 Catalysts

A series of CuO/Ce _x Zr_1–x O₂ catalyst powders with different Ce/Zr ratio were prepared via an impregnation method and characterized by X-ray diffraction (XRD), Fourier transform Raman (FT-Raman), H₂-Temperature-programmed reduction (TPR) and X-ray photoelectron spectra techniques. The catalytic properties of the catalysts were evaluated by means of a microreactor-GC system. XRD results showed that the addition of CuO had no effect on the crystalline lattice of the support. The structures of the Ce _x Zr_1–x O₂ samples were confirmed by XRD analyses and FT-Raman results. The H₂-TPR profiles for these catalysts had three peaks, which could be attributed to the reduction of three kinds of CuO species, i.e., the highly dispersed CuO, the larger CuO species and the bulk CuO. The TPR analyses and catalytic property tests indicated that the Ce/Zr ratio of CuO/Ce _x Zr_1–x O₂ had an effect on the dispersion degree of CuO and the catalytic activity of the catalysts.     

Effect of Pretreatment Atmosphere on CuO/TiO2 Activities in NO + CO Reaction

Using TiO₂ as carrier, CuO/TiO₂ catalysts with different CuO loading were prepared by the impregnation method. The catalytic activities in NO+CO reaction were examined with a micro-reactor gas chromatography reaction system and the methods of TPR, XPS and NO-TPD. It was found that the catalytic activities were affected by pretreatment atmosphere, i.e. H₂ atmosphere > reduction–reoxidation > 10%CO/He > reaction gas (fresh sample). NO decomposition was better by low-valence Cu species than by high-valence Cu species, i.e. Cu⁰>Cu⁺>Cu²⁺. The XPS results indicated that Cu species on CuO/TiO₂ were Cu⁰, Cu⁺, normal Cu²⁺(Cu²⁺(I)) and chain-structured Cu²⁺(Cu²⁺(II)) as –Cu–O–Ti–O–. The activities of Cu²⁺(II) were much higher than that of Cu²⁺(I), but both species were very unstable in the reaction atmosphere and easily reduced by CO, which accounted for the variable activities of fresh catalysts with increasing reaction temperature. In NO+CO reaction, the redox process was a cycle of Cu⁺–Cu²⁺(I) at low reaction temperature but was a cycle of Cu⁰–Cu⁺ at high reaction temperature. As shown by NO-TPD, high catalytic activities could be attributed to the following factors, e.g. oxygen caves on the catalyst’s surface after pretreatment with H₂ and reduction–reoxidation, formation of Cu⁰ after pretreatment with H₂, and increment of Cu species dispersion and formation of Cu²⁺(II) after pretreatment with reduction–reoxidation.     

TiO2/ZnO Supported on Sepiolite: Preparation,Structural Characterization,and Photocatalytic Degradation of Flumequine Antibiotic in Aqueous Solution

In this study, TiO₂, ZnO, TiO₂/ZnO (Ti/Zn), and TiO₂/ZnO/Sep (Ti/Zn/Sep) catalysts have been synthesized using sol–gel and chemical precipitation method. Their photocatalytic performances have been compared using Flumequine (FLQ) antibiotic. X-ray diffraction (XRD), Fourier transform infrared spectra (FTIR), scanning electron microscopy (SEM), N₂-adsorption, and the determination of a zero point charge has been used to characterize the synthesized catalysts. The degradation studies showed that the catalytic efficiency of Ti/Zn/Sep is higher than that for other catalysts. The operational parameters such as pH, initial FLQ concentration, and catalyst dosage were evaluated. UV–vis and high-resolution mass spectroscopy (HRMS) analyses were used to determine the degradation efficiency and products. ZnO played a major role in the FLQ degradation process, and sepiolite contributed to adsorption of FLQ on the catalyst surface enormously. The catalysts exhibited 11%, 23%, 63%, and 85% degradation efficiency for ZnO, TiO₂, Ti/Zn, and Ti/Zn/Sep in the decomposition of FLQ, respectively.     

Spectroscopic evidence for adsorption sites located at Cu/ZnO interfaces

FTIR spectra are reported of CO and formic acid adsorption on a series of Cu/ZnO/SiO₂ catalysts. Peaks due to linear CO adsorbed on copper diminished in intensity as the loading of ZnO was increased. This behaviour was explained in terms of ZnO island growth on the copper surface. Similarly, reduction of the copper concentration while maintaining a constant ZnO loading also resulted in further attenuation in bands ascribed to CO chemisorbed on copper. Formic acid exposure to a Cu/SiO₂ sample produced a formate species displaying a _as(COO) mode at 1585 cm^–1. Addition of a small quantity of ZnO to the catalyst resulted in substantial promotion of formate growth, which was accompanied by a shift (and broadening) of the _as(COO) vibration to 1660–1600 cm^–1. Since further ZnO incorporation poisoned formate creation it was concluded that formate species bonded to Cu and Zn sites located at interfacial positions had been formed. The role of such species in methanol synthesis is discussed.