Rational design of novel carboxylic acid functionalized phosphonium based ionic liquids as high-performance extractants for rare earths

Developing the novel ionic liquids as the potential substitutes for conventional organic solvents in extraction of the rare-earth metals is highly desirable but challenges still remain. In this study, the well-designed carboxylic acid functionalized phosphonium based ionic liquids, (4-carboxyl)butyl-trioctyl-phosphonium chloride/nitrate, were synthesized and characterized. The as-prepared samples were tested as the undiluted hydrophobic acidic extractant for rare-earth metal ions, affording the maximal loading of 3 mol/mol towards Nd(III) in aqueous solution and the remarkable stripping performance. The results also reveal their excellent extractability and selectivity for Sc(III) in the mixtures of six rare-earth ions, as well as the outstanding separation properties between rare-earth and first row transition-metal ions (i.e., La/Ni, Sm/Co). Moreover, the extraction mechanism indicates that the extracted rare-earth complex via a proton exchange in the ionic liquid phase is structurally similar to the complexes obtained with neutral extractants. This work presents a prototype for the fabrication of the hydrophobic cation-functionalized ionic liquids for highly efficient rare-earth extraction and provides the future application in recycling of rare-earth metals from the spent magnets.     

Separation and recovery of associated rare earths from the Zhijin phosphorite using hydrochloric acid

The separation and extraction of associated rare earths from the Zhijin phosphorite mine is of great interest. Based on previous studies, the hydrolysis of phosphate ore using hydrochloric acid was systematically studied through extensive testing. Experiments were conducted to separate and recover the rare earths from the hydrolysis solution. Kinetic studies on the acidolysis of phosphorite using hydrochloric acid show that the use of hydrochloric acid in the acidolysis of phosphorite is mainly controlled by a chemical reaction and is also a diffusion-controlled reaction. When 210 L of HCL per 100 kg of phosphorite was used at 30 ℃ for 360 min, 96.1% of the P_2 O_5 and 95.0% of the rare earths are leached from the phosphorite. After defluorination and purification, the pH of the phosphate-acid solution is adjusted to 2.1 using sodium hydroxide, and a rare earth concentrate with rare earth content of 1.76 wt%is obtained; i.e., 90.1% of the rare earths are recovered. The rare earth content is increased to more than5 wt% through multiple enrichment processes, with a total yield of 59.5%.     

Separation of trivalent rare earths from nitrate medium using solvent extraction with a novel extractant 2-ethylhexyl ((2-ethylhexylamino)methyl) phosphonic acid

By introducing the amine group into the structure of P227, a novel extractant 2-ethylhexyl ((2-ethylhexylamino)methyl) phosphonic acid (EEAMPA, abbreviated as HA) was synthesized for the extraction and separation of trivalent rare earths (REs) from nitrate medium. The influence factors including extractant concentration, equilibrium time, HNO₃ concentration, separation factors, cycle regeneration, stripping acidity, and actual leach liquor of metal ions, were studied systematically. The results show that the extraction ability of EEAMPA for REs decreases with increasing acidity. A possible extraction mechanism is proposed and the extracted species as REHA₃(NO₃) are confirmed by the slope analysis method. The extraction equilibrium can reach faster than P227. It shows good chemical stability and cycling regeneration. Stripping studies show that HCl is an excellent stripping agent and REs can be effectively stripped from the organic phase.     

Recovery of rare earths from ion-absorbed rare earths ore with MgSO4-ascorbic acid compound leaching agent

The magnesium sulfate leaching technology for the ion-absorbed rare earths ore can solve the ammonia pollution problem existing in ammonium sulfate leaching process. However, the leaching capacity of magnesium sulfate is slightly weaker than that of ammonium sulfate, resulting in a bigger consumption of magnesium sulfate. In this paper, the MgSO_4-ascorbic acid compound leaching agent had been demonstrated to deal with the ion-absorbed rare earths ore. The ascorbic acid could form a stable coordination with rare earth ions, so that it can strengthen the leaching of ion-exchangeable phase.Moreover, ascorbic acid has a strong reductive property, it can leach the colloidal sediment phase rare earth as well. The present study investigates the effect of the initial pH and the composition of leaching agent on the rare earth leaching. It is determined that the rare earth leaching efficiency is 107.5% under the condition of pH 2.00,0.15 mol/L magnesium sulfate and 1.0 g/L ascorbic acid in leaching agent. In this case, the content of the ion-exchangeable phase and colloidal sediment phase rare earth in the leaching residues are both only 0.02‰. The leaching efficiency of colloid sediment phase rare earth can be 85.7%,so that the Ce partition in the leaching liquor increases to be 5.77%. The magnesium-ascorbic acid compound leaching agent is proposed to be a promising choice to deal with the ion-absorbed rare earths ore, which can realize the efficient leaching, low consumption of MgSO_4 and environmentally friendly leaching.     

Separation of aluminum from rare earth by solvent extraction with4-octyloxybenzoic acid

Leaching method is usually used to extract rare earth(RE) elements from ion adsorbed RE ores.In the leaching process,some impurities such as aluminum(Al) enter the leaching solution.The separation of Al from RE by carboxylic acid extractant 4-octyloxybenzoic acid(POOA) was studied in this article.By changing the pH value,temperature,solvent,saponification degree and other parameters,the extraction and separation performance of POOA in chloride system was systematically studied.Through specific e...