Supported and sulfided Pb-Mo oxides: Active and stable hydrotreatment catalysts

A newly developed PbMo/Al₂O₃ HDS catalyst shows activity and stability that are comparable to or better than the traditional CoMo/Al₂O₃. Activity is optimum when the atomic ratio PbMo is 16. At that ratio, the generated surface phase(s) display maximum degree of Mo coordinative unsaturation, as measured by low temperature oxygen chemisorption.     

Characterization of hydrodesulfurization catalyst prepared by impregnating cobalt nitrate solution onto the sulfided MoO3/Al2O3 catalyst

CoMo/Al₂O₃ catalysts were prepared by impregnating Cobalt nitrate solution into oxidic or sulfided Mo/Al₂O₃. The properties of CoMo/Al₂O₃ catalysts were characterized by XRD, TPS, oxygen chemisorption and ESR. Catalytic activity of CoMo/Al₂O₃ catalyst was evaluated by thiophene HDS as a probe reaction. When CoMo/Al₂O₃ catalyst was prepared by impregnating Cobalt nitrate solution into sulfided Mo/Al₂O₃, the interaction between Mo and alumina became weaker and the formation of synergic phase was facilitated. These structural changes may explain higher HDS activity of CoMo/Al₂O₃ catalyst prepared by impregnating Cobalt nitrate solution into sulfided Mo/Al₂O₃.     

Studies on physico-chemical characterization and catalysis on high surface area titania supported molybdenum hydrotreating catalysts

A series of titania supported molybdenum catalysts were prepared by incipient wetness impregnation method and characterized by BET surface area, XRD, TPR, FTIR, ESCA, and low temperature oxygen chemisorption. Thiophene, cyclohexene and tetrahydrofuran were taken as model compounds for evaluating catalytic activities for hydrodesulfurization (HDS), hydrogenation (HYD), and hydrodeoxygenation (HDO) reactions, respectively. XRD results indicate that molybdenum oxide species are dispersed as a monolayer on the support up to 8 wt.% Mo and the formation of crystalline MoO₃ is observed above this loading. FTIR and TPR results showed that molybdenum oxide species were present predominantly in tetrahedral form at lower loading and polymeric octahedral forms are dominant at higher loading. Both oxygen chemisorption and rates of reaction were found to increase with increasing Mo loading up to 8 wt.% and then decrease with further increase in loading. HDS and HYD activities are more or less same but HDO activity is two times higher than HDS and HYD activities. The results are also interpreted with the help of other parameters, like dispersion, equivalent molybdenum surface area, surface coverage, crystalline size, quasi-turnover frequencies and intrinsic activities. ESCA results suggest that electron transfer is taking place from support to metal.     

TiO2-Supported Mo Model Catalysts: Ti as Promoter for Thiophene HDS?

The combination of thiophene hydrodesulfurization (HDS) activity measurements and X-ray photoelectron spectroscopy on flat model systems of sulfided HDS Mo catalysts showed that sulfided Ti-species can act as a promoter in the same way as Co and Ni, although less effectively. This explains the higher thiophene HDS activity and hydrogenation selectivity of Mo/TiO₂ compared with Mo/Al₂O₃, while for Ni-promoted Mo catalysts the difference between the two supports is negligible.     

MgO-supported Mo, CoMo and NiMo sulfide hydrotreating catalysts

The most common preparation of high surface area MgO (100–500 m² g⁻¹) is calcination of Mg(OH)₂ obtained either by precipitation or MgO hydration or sol–gel method. Preparation of MoO₃/MgO catalyst is complicated by the high reactivity of MgO to H₂O and MoO₃. During conventional aqueous impregnation, MgO is transformed to Mg(OH)₂, and well soluble MgMoO₄ is easily formed. Alternative methods, that do not impair the starting MgO so strongly, are non-aqueous slurry impregnation and thermal spreading of MoO₃. Mo species of MoO₃/MgO catalyst are dissolved as MgMoO₄ during deposition of Co(Ni) by conventional aqueous impregnation. This can be avoided by using non-aqueous impregnation. Co(Ni)Mo/MgO catalysts must be calcined only at low temperature because Co(Ni)O and MgO easily form a solid solution. Literature data on hydrodesulfurization (HDS) activity of MgO-supported catalysts are often contradictory and do not reproduced well. However, some results suggest that very highly active HDS sites can be obtained using this support. Co(Ni)Mo/MgO catalysts prepared by non-aqueous impregnation and calcined at low temperature exhibited strong synergism in HDS activity. Co(Ni)Mo/MgO catalysts are much less deactivated by coking than their Al₂O₃-supported counterparts. Hydrodenitrogenation (HDN) activity of Mo/MgO catalyst is similar to the activity of Mo/Al₂O₃. However, the promotion effect of Co(Ni) in HDN on Co(Ni)Mo/MgO is lower than that on Co(Ni)Mo/Al₂O₃.     

Effect of the activation process on thiophene hydrodesulfurization activity of activated carbon-supported bimetallic carbides

The effect of passivation and presulfidation after carbiding of activated carbon-supported Fe–Mo, Co–Mo and Ni–Mo catalysts on their thiophene HDS activity was evaluated. Catalytic precursors were prepared by co-impregnation of the support with solutions of ammonium heptamolybdate and the promotor nitrates or sulfates. Carbiding was achieved by means of the carbothermal method, employing pure H₂ as reductant and the support as the carbon source. Carbided samples were submitted to one out of three types of procedures before HDS tests: (a) passivation at room temperature followed by presulfiding; (b) presulfiding (no passivation); and (c) neither passivation nor sulfiding before HDS. Samples of passivated catalysts prepared from the sulfates of Fe, Co or Ni contained variable amounts of sulfur, as shown by XPS and elemental analysis, while XRD showed only metals and mixed Fe₃Mo₃C or η-M₆Mo₆C₂ (MCo, or Ni) phases. The nitrate-derived catalysts only presented β-Mo₂C and metals (XRD). Sulfur containing catalysts showed high initial activities although deactivate strongly during the first 40 min on the reaction stream, while the unsulfided nitrate-derived samples showed a more stable behavior and lower activities during the 2–3 h of testing. In general, samples submitted to passivation followed by presulfiding showed the higher steady state activities and those neither passivated nor sulfided were the less active. The results show the benefits of a passivating treatment on these carbon-supported catalysts, and point out to the importance of sulfided surface phases in HDS on carbides of transition metal catalysts.     

Mesoporous silica–alumina as support for Pt and Pt–Mo sulfide catalysts: Effect of Pt loading on activity and selectivity in HDS and HDN of model compounds

The potential of mesoporous silica–alumina (MSA) material as support for the preparation of sulfided Pt and Pt–Mo catalysts of varying Pt loadings was studied. The catalysts were characterized by their texture, hydrogen adsorption, transmission electron microscopy, temperature programmed reduction (TPR) and by activity in simultaneous hydrodesulfurization (HDS) of thiophene and hydrodenitrogenation (HDN) of pyridine. Sulfided Pt/MSA catalysts with 1.3 and 2 wt.% Pt showed almost the same HDS and higher HDN activities per weight amounts as conventional CoMo and NiMo/Al₂O₃, respectively. The addition of Pt to sulfided Mo/MSA led to promotion in HDS and HDN with an optimal promoter content close to 0.5 wt.%. The results of TPR showed strong positive effect of Pt on reducibility of the MoS₂ phase which obviously reflects in higher activity of the promoted catalysts. The activity of the MSA-supported Pt–Mo catalyst containing 0.5 wt.% Pt was significantly higher than the activity of alumina-supported Pt–Mo catalyst. Generally, Pt–Mo/MSA catalysts promoted by 0.3–2.3 wt.% Pt showed lower HDS and much higher HDN activities as compared to weight amounts of CoMo and NiMo/Al₂O₃. It is proposed that thiophene HDS and pyridine hydrogenation proceed over Pt/MSA and the majority of Pt–Mo/MSA catalysts on the same type of catalytic sites, which are associated with sulfided Pt and MoS₂ phases. On the contrary, piperidine hydrogenolysis takes place on different sites, most likely on metallic Pt fraction or sites created by abstraction of sulfur from MoS₂ in the presence of Pt.     

Effect of sintering on the catalytic functionalities of MOS2/Al2O3 catalysts

Effect of sintering on physico-chemical and catalytic properties of Mo, Co-Mo, Ni-Mosupported on -Al₂O₃ is reported. Such effects on hydrodesulfurization (HDS), hydrogenation (HYD) and hydrodeoxygenation (HDO) are investigated as a function of sintering temperature. The results indicated that HDS and HYD have different optimum calcination temperatures and these functionalities originate from different sites. The results are discussed in the light of molybdenum sulfide dispersion, promotional effects and phase transformations of active component, promoters and support.     

Decomposition of metal carbides as an elementary step of carbon nanotube synthesis

The role of catalyst components in catalysts containing molybdenum, Mo/M/MgO (MNi, Co, and Fe), as well as Mo-free catalysts, M/MgO (MNi, Co, and Fe), for carbon nanotube (CNT) synthesis have been investigated by TEM, XRD, and Raman spectroscopy. CNT synthesis by the catalytic decomposition of CH₄ over M/MgO catalysts can proceed at reaction temperatures higher than the decomposition temperature of the metal carbides (Ni₃C, Co₂C, and Fe₃C), which indicates that carbon in the CNT originates from the graphitic carbon formed on the catalyst surface by the decomposition of metal carbides. For all catalysts containing Mo, thin CNT formation starts at an identical temperature of 923 K, corresponding to the decomposition temperature of MoC_1−x into Mo₂C. The significant effect of the addition of Mo is concerned with the formation of Mo₂C in a catalyst particle during CNT synthesis at high reaction temperatures. The presence of a stable Mo₂C phase leads to the formation of thin CNT with better crystallinity at high reaction temperatures. The role of Ni, Co, and Fe in the Mo/M/MgO catalysts is ascribed to the dissociation of CH₄.     

Dispersion and reactivity of molybdenum oxide catalysts supported on titania

A series of MoO₃ catalysts with Mo loadings ranging from 2 to 10 w/w% supported on TiO₂ were prepared and investigated by X-ray diffraction (XRD), temperature programmed reduction (TPR) and oxygen chemisorption measurements. Dispersion of molybdena was determined by the oxygen chemisorption at 623 K and by static method on the samples prereduced at the same temperature. At low Mo loadings, i.e. below 6% Mo, molybdenum oxide was found to present in a highly dispersed amorphous state. TPR profiles of MoO₃/TiO₂ samples suggest that the reduction of MoO₃ to Mo proceeds in two stages and the reducibility of MoO₃ increases with Mo loading in the catalysts. The catalytic properties were evaluated for the vapor-phase ammoxidation of toluene to benzonitrile and are related to the oxygen chemisorption sites.     

Cobalt-Molybdenum Sulfide Catalysts Prepared by In Situ Activation of Bimetallic (Co-Mo) Alkylthiomolybdates

Unsupported cobalt-molybdenum sulfide catalysts were prepared from bimetallic CoMo alkyl precursors by in situ activation during the hydrodesulfurization (HDS) of dibenzothiophene (DBT). The bimetallic CoMo precursors were prepared by reaction of tetraalkylammonium thiomolybdate salts, (R₄N)₂MoS₄ (where R = H, methyl, butyl, pentyl or hexyl), with CoCl₂ in water at a Co/Mo molar ratio of 0.3. These catalysts exhibit a Swiss-cheese-like morphology, high surface areas (from 52 up to 320 m²/g), high content of carbon (C/Mo = 2.2-3.3) and type IV adsorption-desorption isotherms of nitrogen. The in situ activation of these tetraalkylammonium thiobimetalate precursors leads to a mesoporous structure with pore size ranging from 2 to 4.5 nm. X-ray diffraction showed that the structure of unsupported cobalt-molybdenum sulfide catalysts corresponds to a poorly crystalline structure characteristic of 2H-MoS₂ with low-stacked layers. The nature of the alkyl group strongly affects both the surface area and the HDS activity. The catalytic activity is strongly enhanced when using carbon-containing precursors; the CoMo catalysts prepared by in situ activation of Co/[N(C₄H₉)₄]₂MoS₄ presents the highest HDS activity. The highest surface area of the catalysts was observed for the CoMo catalyst formed from Co/[N(C₆H₁₃)₄N]₂MoS₄.     

Effect of supercritical deposition synthesis on dibenzothiophene hydrodesulfurization over NiMo/Al2O3 nanocatalyst

The synthesis of two NiMo/Al₂O₃ catalysts by the supercritical carbon dioxide/methanol deposition (NiMo‐SCF) and the conventional method of wet coimpregnation (NiMo‐IMP) were conducted. The results of the physical and chemical characterization techniques (adsorption–desorption of nitrogen, oxygen chemisorption, XRD, TPR, TEM, and EDAX) for the NiMo‐SCF and NiMo‐IMP demonstrated high and uniform dispersed deposition of Ni and Mo on the Al₂O₃ support for the newly developed catalyst. The hydrodesulfurization (HDS) of fuel model compound, dibenzothiophene, was used in the evaluation of the NiMo‐SCF catalyst vs. the commercial catalyst (NiMo‐COM). Higher conversion for the NiMo‐SCF catalyst was obtained. The kinetic analysis of the reaction data was carried out to calculate the reaction rate constant of the synthesized and commercial catalysts in the temperature rang of 543–603 K. Analysis of the experimental data using Arrhenius' law resulted in the calculation of frequency factor and activation energy of the HDS for the two catalysts. © 2009 American Institute of Chemical Engineers AIChE J, 2009     

Support effect on the properties of iron–molybdenum hydrodesulfurization catalysts

Two series of Mo and Fe containing catalysts have been prepared over alumina and titania supports using H₃PMo₁₂O₄₀ heteropolyacid (HPMo) and Fe salt of HPMo. Catalysts have been characterized by BET, SEM, IR, TPR, XPS methods and by their HDS activity in the reaction of thiophene conversion. The TiO₂-supported catalysts with low Mo concentration (6 wt%) show higher HDS activity than the catalyst with 12 wt% Mo. Iron promoting effect (Fe/Mo ~ 0.1) is observed with both, the alumina- and titania-supported catalysts. Iron supported over alumina increases Mo reducibility and decreases it on TiO₂-supported catalysts. Compared to alumina-supported catalysts, the TiO₂-supported catalysts show higher surface concentration of Mo⁶⁺ and Mo⁵⁺ in octahedral coordination – Mo(Oh). Iron increases the Mo(Oh) concentration even more. After sulfidation the Fe-containing catalysts show formation of different Mo valence states (Mo⁴⁺, Mo⁵⁺, Mo⁶⁺), Fe–P, Mo–P and/or Fe–Mo–P bonds, which affect the HDS catalytic activity.     

Upgrading Siberian (Russia) crude oil by hydrodesulfurization in a slurry reactor: A kinetic study

Hydrodesulfurization (HDS) of sour crude oil is an effective way to address the corrosion problems in refineries, and is an economic way to process sour crude oil in an existing refinery built for sweet oil. In the current study, the HDS of Siberian crude oil was carried out in a slurry reactor. The Co–Mo, Ni–Mo, and Ni–W catalysts supported on γ-Al₂O₃ were compared at the temperature of 340 °C and the pressure of 4.5 MPa. The HDS activity follows the order of Co–Mo > Ni–Mo > Ni–W at a high concentration of H₂S, and the difference between Co–Mo and Ni–Mo becomes insignificant at a low concentration of H₂S. The influence of reaction temperature 320–360 °C and reaction pressure 3–5.5 MPa was investigated, and both play a positive role in the HDS reaction. A kinetic model over Ni–Mo/Al₂O₃ in the slurry reactor was established. The activation energy is estimated as 60.34 kJ·mol⁻¹; the orders of sulfur components and hydrogen partial pressure are 1.43 and 1.30, respectively. The kinetic parameters are compared with those in a trickle-bed reactor, implying that the mass transfer is greatly enhanced in the slurry reactor. The back mixing effect is present in the slurry reactor and can be reduced by a multi-stage design, which would lead to higher reactor efficiency in industrial application.     

Dibenzothiophene hydrodesulfurization over MoP/SiO<Subscript>2</Subscript> catalyst prepared with sol-gel method

Silica-supported molybdenum phosphide, MoP/SiO₂ catalysts with different Mo weight loadings were prepared by temperature programmed reduction of the oxidic catalyst precursors, which were prepared via sol-gel technique using ethyl silicate-40 as silica source. Samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), BET surface area measurements, and their catalytic activity in hydrodesulfurization (HDS) was tested with dibenzothiophene (DBT) as model compound. XRD analysis revealed the amorphous nature of the catalyst up to 10 wt% Mo loading and the formation of crystalline MoP phase on amorphous silica support with higher Mo loading. BET surface area showed high surface area for catalysts prepared by sol-gel technique with lower Mo content, and the surface area decreased with increasing in Mo loading. The HDS results showed that prepared MoP/SiO₂ exhibited high HDS activity and stability toward the catalytic test. Among the series of catalysts prepared, MoP/SiO₂ containing 20 wt% Mo was found to be the most active catalyst. And the effects of reaction temperature and hydrogen pressure on conversion and product selectivity were investigated.     

Rhodium phosphide catalyst for hydrodesulfurization: Low temperature synthesis by sodium addition

Effect of sodium (Na) addition on rhodium phosphide (Rh₂P) formation on MFI zeolite, SiO₂ and Al₂O₃ and hydrodesulfurization (HDS) activity were examined. The TPR results revealed that Na addition enhanced reducibility of phosphates. The XRD results indicated that Rh₂P phase was easily formed on NaMFI support as compared with on HMFI support. The maximum HDS activity of Rh–P/NaMFI catalyst was obtained at lower reduction temperature and this activity was higher than that of Rh–P/HMFI catalyst. We concluded that since Na would weaken interaction between Al and phosphate, high HDS activity of Rh–P/NaMFI catalyst was observed at lower reduction temperature.     

Modification of the alumina‐supported Mo‐based hydrodesulfurization catalysts by tungsten

The incorporation effect of tungsten as an activity‐promotional modifier into the Ni‐promoted Mo/γ‐Al₂O₃ catalyst was studied. Series of W‐incorporated catalysts with different content of tungsten were prepared by changing the impregnation order of nickel and tungsten onto a base Mo/γ‐Al₂O₃. Catalytic activities were measured from the atmospheric reactions of thiophene hydrodesulfurization (HDS) and ethylene hydrogenation (HYD). The HDS and HYD activities of the WMo/γ‐Al₂O₃ catalysts (WM series) initially increased and subsequently decreased with increasing content of tungsten as compared with those of their base Mo/γ‐Al₂O₃. The maximal activity promotion occurred at the W/(W + Mo) atomic ratio 0.025. For the Ni‐promoted Mo/γ‐Al₂O₃ catalysts, the effect of W incorporation was greatly dependent on the impregnation order of tungsten. The catalysts prepared by impregnating Ni onto the WMo/γ‐Al₂O₃ catalysts showed the same trend of activity promotion as for the WM series, while those by impregnating W onto a NiMo/γ‐Al₂O₃ catalyst resulted in lower activities than their base NiMo/γ‐Al₂O₃ catalyst. To characterize the catalysts, temperature‐programmed reduction and low‐temperature oxygen chemisorption were conducted. The effects of W incorporation on the NiMo‐based catalysts were discussed in reference to those on the CoMo‐based catalysts. This revised version was published online in July 2006 with corrections to the Cover Date.     

The Identification of Different Active Sites on Mo/Al2O3 Metathesis Catalysts

Mo/Al₂O₃ catalysts prepared via fixation of Mo(³-C₃H₅)₄ on Al₂O₃ or by conventional impregnation (2.2 or 2.9 wt% Mo) have been compared with regard to their catalytic behavior in the metathesis of propene in different temperature ranges (293-323 K, 473 K). Different active sites have been distinguished. A site derived from a Mo(VI) precursor by thermal activation in inert gas exhibits stable activity, with a propene reaction order near 1. Other sites that are derived from a reduced Mo precursor, probably Mo(IV), are of higher activity but unstable with time-on-stream and also at elevated temperatures (>323 K). These sites support the metathesis at a propene reaction order of 0.5 and with activation energies between 10 and 25 kJ/mol depending on unknown structural details. Due to their instability, they cannot contribute to the high-temperature (T > 373 K) metathesis activity observed with Mo/Al₂O₃ catalysts. The latter is supported by Mo(VI)-derived sites or, at after reduction of catalysts with higher Mo contents, by Mo(IV)-derived sites that are different from those identified in the present study.     

Reduction of NO by CO on PdO-MoO3/γ-Al2O3 of low molybdena loading

The catalytic activity for the reduction of NO by CO of five PdO-MoO₃/-Al₂O₃ catalysts is compared in the presence of varying amounts of oxygen at reaction temperatures from 25 to 550 °C. The samples were prepared by different methods and contain about 2% of Mo and 2% Pd. Results are compared with the activities and selectivities of PdO/ -A1₂O₃ and PdO-MoO₃/-Al₂O₃ containing 2% Pd and 2% Pd + 20% Mo, respectively. All catalysts showed appreciable activity at temperatures between 300 and 550 °C and at stoichiometric ratios,R, of the oxidizing to reducing gases of 0.1 <R < 1.1. The activity of three PdO-MoO₃/ -A1₂O₃ catalysts with low concentrations of Mo and Pd was found to be significantly higher than the activity of PdO/-Al₂O₃ at 1.1 <R < 1.3 and at temperatures between 300 and 500 °C. The improved activity is ascribed to the interaction of the active metals.     

Highly active Mo/Al2O3 hydrodesulfurization catalyst presulfided with ammonium thiosulfate

Ammonium thiosulfate ((NH₄)₂S₂O₃) was used as an ex situ sulfiding agent to pretreat Mo/Al₂O₃ catalyst through impregnation. After H₂ activation, Mo/Al₂O₃ presulfided with (NH₄)₂S₂O₃ exhibits much higher catalytic activity in thiophene hydrodesulfurization (HDS) than Mo/Al₂O₃ in situ sulfided by dimethyl disulfide. Through (NH₄)₂S₂O₃ presulfidation, Al₂O₃ support is modified by sulfate groups, leading to a decrease of interaction between Mo and support; this promotes the formation of multi-layer type II MoS₂ that contributes to the high HDS activity of the ex situ presulfided Mo/Al₂O₃ catalyst.