高压静电场纺丝法制备羟丙基甲基纤维素邻苯二甲酸酯超细纤维

通过高压静电场纺丝法制备了羟丙基甲基纤维素邻苯二甲酸酯(HPMCP)的超细纤维,并详细研究了溶液浓度、纺丝电压及混合溶剂的配比对纤维形态和直径的影响。当混合溶剂中的无水乙醇与二氯甲烷为1∶1(V/V)时,在纺丝电压为30kV的条件下,HPMCP可纺丝的浓度范围为7%～16%(wt)。溶液浓度为7%时,电纺得到珠状纤维;浓度大于8%时,得到表面光滑的圆柱状纤维。随着纺丝溶液浓度的增大,所得纤维的平均直径逐渐增大。在HPMCP溶液浓度(8%)和溶剂组成(无水乙醇/二氯甲烷=1∶1)保持一定时,随着纺丝电压的增大,所得纤维的平均直径呈下降的趋势。而在纺丝浓度和电压一定的情况下,随着混合溶剂中二氯甲烷体积分数的增大,所得纤维的平均直径先增大后减小,无水乙醇与二氯甲烷体积比为1∶1和1∶2时,所得纤维的直径分布相对集中。     

静电纺丝工艺对二醋酸纤维素纳米纤维形貌及直径的影响

以质量比为2∶1的丙酮/N,N-二甲基乙酰胺混合溶液为溶剂配制二醋酸纤维素(CA)溶液,采用静电纺丝制备CA纳米纤维,探讨了CA浓度、纺丝电压、接收距离和溶液推进速度等工艺条件对CA纳米纤维形貌、直径及其分布的影响。结果表明:CA纳米纤维的直径随CA浓度增加而增大,随纺丝电压增大而减小;适当的接收距离和溶液推进速度可以获得直径较小且分布均匀的纤维;当CA质量分数为11%、纺丝电压为30 k V、接收距离为15 cm、溶液推进速度为0.010 m L/min时,纺丝效果好,纤维平均直径约130 nm,且直径分布较均匀。     

聚醚砜的静电纺丝研究

采用聚醚砜(PES)的良溶剂二甲基甲酰胺(DMF)和非良溶剂丙酮(AC)为共溶剂体系,研究了溶剂组成、纺丝成形条件对静电纺丝PES纤维的形貌及纤维直径的影响。结果表明:DMF/AC的配比对于静电纺丝PES纤维形貌具有直接的调控作用,随着DMF/AC混合溶剂中AC用量的增加,纤维平均直径变大,纤维毡中串珠数目明显减少,纤维均一性变好;随着纺丝液浓度的升高,纺丝电压的增大,纤维的平均直径变大;接收距离的变化对纤维平均直径影响不大;PES最佳纺丝工艺条件为纺丝溶液质量分数13%,纺丝电压15 kV,接收距离10 cm,mDMF/mAC为8.5/1.5,在此条件下,可以获得纤维平均直径为96 nm的PES纤维毡。     

静电纺丝工艺参数对PMMA／富勒烯纤维形貌的影响

采用甲苯与二甲基甲酰胺（DMF）混合溶液做溶剂,以静电纺丝法制备了含有富勒烯（C60）的聚甲基丙烯酸甲酯（PMMA）纤维,利用扫描电镜观察了纤维的形貌,分析了PMMA的质量分数、溶剂比、纺丝电压、收集距离等对纤维形貌及平均直径的影响。结果表明：PMMA溶液的浓度以及溶剂比对纤维的形貌起着主导作用,当二者变化时,纤维结构变化较大。纤维的平均直径随着PMMA浓废、纺丝电压的增大而增大;当甲苯/DMF体积比增大时,纤维平均直径先增大后减小;纤维形貌受收集距离的影响较小。     

静电纺丝热塑性聚氨酯纳米纤维的制备

将N,N-二甲基甲酰胺（DMF）和四氢呋喃（THF）按体积比0：4、1：3、2：2、3：1、4：0混合作为溶剂,确定配比后,在不同浓度、电压下对热塑性聚氨酯（TPU）溶液进行静电纺丝。结果表明,DMF与THF的体积比对聚氨酯静电纺丝纤维的形貌、直径及其均匀性有明显影响,当混合溶液体积比为2：2,浓度为0．18g／mL,电压为26kV时,TPU纺丝液纺丝效果最佳,得到最理想的纤维;纤维直径随DMF含量的增多而减小,但当DMF含量过多时,纤维上容易出现液滴,纤维形貌变差;TPU纺丝液浓度增大,纤维直径增大;电压增大,纤维直径减小。     

PVP,PEOX和PVAL纤维的电纺制备和表征

采用溶液静电纺丝法制备了聚乙烯吡咯烷酮(PVP)、聚氧化乙烯(PEOX)和聚乙烯醇(PVAL)纤维,研究了溶液浓度、外加电压和接收距离等参数对纤维形貌和直径的影响。结果表明,在选定的参数范围内,三种聚合物纤维的平均直径随溶液浓度的增大而增大,当PVP/乙醇溶液浓度为40%,PEOX溶液浓度为6%和8%,PVAL溶液浓度为8%和10%时,制得的三种纤维具有较好的形貌且其平均直径均小于1 μm。外加电压不高于30 kV时,PVP纤维的平均直径随外加电压的增大而增大,PEOX和PVAL纤维的平均直径随外加电压的增加先增大后减小。随着接收距离的增大,PVP纤维的平均直径先减小后增大,PEOX和PVAL纤维的平均直径先增大后减小。三种纤维所需的工艺参数水平不相同,其中,PVP纺丝所需溶液浓度高于PEOX和PVAL,PEOX纺丝所需外加电压和接收距离高于PVP和PVAL。     

磁场辅助静电纺PAN纳米纤维有序度的研究

采用磁场辅助静电纺丝法制备了有序聚丙烯腈(PAN)纳米纤维,分析了PAN/二甲基甲酰胺(DMF)溶液浓度、纺丝电压、注射速度、磁铁间距和溶剂DMF及DMF与二甲基亚砜(DMSO)混合溶剂等因素对PAN纤维有序度的影响。结果表明:随着PAN/DMF溶液中PAN浓度增大,PAN纤维有序度逐渐增大;注射速度对纤维有序度影响不明显;随着纺丝电压和磁铁间距增大,PAN纤维有序度先增大后减小;DMSO的加入,使溶液可纺性降低,不利于纤维有序排列;对于PAN/DMF溶液体系,适宜的磁场辅助静电纺丝的工艺参数为PAN质量分数12%,纺丝距离12 cm,电压14 k V,注射速度0.5 m L/h,磁铁间距2.5 cm,纺丝得到的PAN纳米纤维的有序度为92%。     

静电纺丝工艺参数对丝素/壳聚糖纳米纤维的形貌及直径的影响

以98%的甲酸为溶剂,不同质量分数的再生丝素溶液和3.5%的壳聚糖溶液以质量比70:30共混静电纺丝。用扫描电子显微镜(SEM)观察了丝素质量分数、电压和极距(喷丝口到收集装置的距离)对丝素/壳聚糖纳米纤维的形貌及直径的影响。正交试验结果表明:在丝素/壳聚糖溶液静电纺丝的工艺参数中,对纤维平均直径的影响因素由大到小依次为丝素质量分数、电压、极距。单因素试验表明:丝素/壳聚糖纳米纤维的平均直径及其分布范围随丝素质量分数的增加而增大;在15￣30kV范围内纤维的平均直径随电压增大而减小;当极距大于12cm时,对纤维直径影响不大。最佳工艺条件为:丝素质量分数13%,电压30kV,极距为12cm,制得的纳米纤维平均直径104nm。     

静电纺丝工艺对聚乳酸纳米纤维形貌及直径的影响

以N,N-二甲基乙酰胺为溶剂配制聚乳酸(PLA)溶液,采用静电纺制备PLA纳米纤维,探讨PLA溶液浓度、纺丝电压、接收距离对PLA纳米纤维形貌、直径及其分布的影响。结果表明:当PLA溶液浓度为10%、纺丝电压为24kV、接收距离为20cm时,纺丝效果好,纤维平均直径约91nm,且直径分布较均匀。     

气流-静电纺丝法制备聚对苯二甲酸乙二酯纳米纤维

采用50%苯酚和50%1,1,2,2-四氯乙烷的混合溶液为溶剂,通过气流-静电纺丝法制备了聚对苯二甲酸乙二酯(PET)纳米纤维。利用扫描电镜(SEM),研究了聚合物分子质量、溶液浓度、电压、接收距离(喷丝孔到接收板的距离)对电纺纤维形态结构的影响。结果表明:随着聚合物分子质量和溶液浓度增加,纤维平均直径也随之增加;纤维平均直径随电压的增加而减小;随接收距离的增加,纤维平均直径先减小后增加。最佳工艺条件为:聚合物特性黏度为0.818 dL/g,溶液质量分数为15%,电压为32 kV,接收距离为23 cm,所得PET电纺纳米纤维平均直径为85 nm。     

Electrospinning of polycarbonate urethane biomaterials

Polycarbonate urethane (PCU) nano-fibers were fabricated via electrospinning using N,N- dimethylformamide (DMF) and tetrahydrofuran (THF) as the mixed solvent. The effect of volume ratios of DMF and THF in the mixed solvent on the fiber structures was investigated. The results show that nano-fibers with a narrow diameter distribution and a few defects were obtained when mixed solvent with the appropriate volume ratio of DMF and THF as 1∶1. When the proportion of DMF was more than 75% in the mixed solvent, it was easy to form many beaded fibers. The applied voltage in the electrospinning process has a significant influence on the morphology of fibers. When the electric voltage was set between 22 and 32 kV, the average diameters of the fibers were found between 420 and 570 nm. Scanning electron microscopy (SEM) images showed that fiber diameter and structural morphology of the electrospun PCU membranes are a function of the polymer solution concentration. When the concentration of PCU solution was 6.0 wt-%, a beaded-fiber microstructure was obtained. With increasing the concentration of PCU solutions above 6.0 wt-%, beaded fiber decreased and finally disappeared. However, when the PCU concentration was over 14.0 wt-%, the average diameter of fibers became large, closed to 2 μm, because of the high solution viscosity. The average diameter of nanofibers increased linearly with increasing the volume flow rate of the PCU solution (10.0 wt-%) when the applied voltage was 24 kV. The results show that the morphology of PCU fibers could be controlled by electrospinning parameters, such as solution concentration, electric voltage and flow rate.     

Processing and characterization of epoxy nanocomposites reinforced by cup-stacked carbon nanotubes

The effect of the dispersion, ozone treatment and concentration of cup-stacked carbon nanotubes on mechanical, electrical and thermal properties of the epoxy/CSCNT nanocomposites were investigated. Ozone treatment of carbon fibers was found to increase the surface oxygen concentration, thereby causing the contact angle between water, epoxy resin and carbon fiber to be decreased. Thus, the tensile strength, modulus and the coefficient friction of carbon fiber reinforced epoxy resin were improved. Moreover, the dispersion of fibers in polymer was increased and the electrical resistivity was decreased with the addition of filler content. The dynamic mechanical behavior of the nanocomposite sheets was studied. The storage modulus of the polymer was increased by the incorporation of CSCNTs. But the glass transition temperature decreased with increasing fiber loading for the ozone treated fiber composites. The ozone treatment did affect the morphology, mechanical and physical properties of the CSCNT.     

静电纺丝制备聚醚酮酮超细纤维

用溶液静电纺丝方法制备了聚醚酮酮超细纤维,用扫描电子显微镜研究了实验过程中纺丝电压、纺丝距离、流量、纺丝液浓度对于聚醚酮酮纤维直径和形貌的影响,并对多个纺丝参数的影响规律进行了分析。实验结果表明,在一定条件下纺丝电压和纺丝距离对纤维直径影响较小,而流量和纺丝液浓度能显著影响纤维直径,在小流量、低浓度容易得到较细的纤维,并且纤维直径分布集中。     

Effects of processing parameters on morphology of electrospun polystyrene nanofibers

This study focused on the preparation of electrospun polystyrene (PS) nanofibers. PS solutions were prepared in single (dimethylformamide; DMF, dimethylacetamide; DMAc or tetrahydrofuran; THF) and mixed solvent (DMF/THF and DMAc/THF) systems with and without tetrabutylammonium bromide (TBAB) salt. The effects of PS concentration, solvent system, the addition of salt, appearance and diameter of PS fibers were examined. The average diameter of the as-spun fibers increased upon increasing PS concentration. The morphology of the fibers significantly depended on the properties of the solvents. The obtained fibers were smooth without any beads and their diameters were affected by the amount of THF in the solvent and PS concentration. The beads in the fibers disappeared and the fiber diameter significantly decreased after the addition of TBAB. The smallest diameter and the narrowest diameter distribution of PS nanofibers (376±36 nm) were obtained from 15% PS solution in DMAc with 0.025% w/v TBAB.     

高热膨胀系数缠绕复合材料用环氧树脂基体的研制

本文以具有反应性端基的液体丁腈橡胶(CTBN)和环氧树脂(EP)为主要原料,成功合成了改性环氧树脂(CTBN-EP),同时制备了以复配环氧树脂为基体的光纤用复合材料筒体。傅里叶红外光谱、扫描电镜、透射电镜以及动态机械分析等测试显示,制备的CTBN-EP与环氧树脂具有良好的相容性。实验结果表明,随着CTBN-EP含量的增加,树脂体系的弯曲强度和弯曲模量降低,而冲击强度逐渐增大。当树脂体系中CTBN-EP的质量分数为20%时,复合材料筒体的轴向热膨胀系数与光纤的热膨胀系数最为接近。     

Rheological Characteristics of Short Nylon-6 Fiber Reinforced Styrene Butadiene Rubber Containing Epoxy Resin as Bonding Agent

ABSTRACT

The rheological characteristics of short Nylon-6 fiber–reinforced Styrene Butadiene rubber (SBR) in the presence of epoxy resin–based bonding agent were studied with respect to the effect of shear rate, fiber concentration, and temperature on shear viscosity and die swell using a capillary rheometer. All the composites containing bonding agent showed a pseudoplastic nature, which decreased with increasing temperature. Shear viscosity was increased in the presence of fibers. The temperature sensitivity of the SBR matrices was reduced on introduction of fibers. The temperature sensitivity of the melts was found to be lower at higher shear rates. Die swell was reduced in the presence of fibers. Relative viscosity of the composites increased with shear rate. In the presence of epoxy resin bonding agent the temperature sensitivity of the mixes increased. Die swell was larger in the presence of bonding agent.     

Effect of ultrasound on wettability between aramid fibers and epoxy resin

Good wetting of reinforced fiber by resin was a main factor in the improvement of the interface adhesion of their composites. Ultrasound with a frequency of 20 kHz was used to improve the wettability between aramid fibers and epoxy resin during the winding process of the composites. The effects of ultrasound on the viscosity and surface tension of epoxy resin and on the surface characteristics of aramid fibers were investigated. The wettability of aramid fibers and treated epoxy resin under different conditions and of aramid fibers and epoxy resin under ultrasonic online treatment were compared. The results indicated that the main action of ultrasound was to force epoxy resin to impregnate aramid fibers, in addition to the influence of ultrasound on the properties of epoxy resin and aramid fibers. The results of microdebond testing showed that the interfacial shear strength (IFSS) of aramid/epoxy composites could be 26% higher than that of untreated composites because of the improved wettability between aramid fibers and epoxy resin subjected to ultrasonic online treatment. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci, 2006     

Electrospin of polysulfone in N,N’-dimethyl acetamide solutions

Nanofibers of polysulfone (PSU) were prepared by electro-spinning from 10∼20 wt.% PSU solutions in N,N’-dimethyl acetamide (DMAc) mixed with 0.0∼0.1 wt.% LiCl. With increasing PSU concentration, the morphology of fibers electrospun were bead, mixture of bead-fiber and fiber, and smooth fibers when PSU concentration was 10, 12–15, and 18–20 wt.%, respectively. The bead sizes decreased and fiber diameters increased as PSU concentration was increased. The fiber diameter decreased with increases of the LiCl concentration and the distance from spinneret to collection plate. The fiber diameter also decreased with decreasing solution feeding rate. The fiber diameter distribution electrospun from 20 wt.% PSU solutions was much broader than those electrospun from 18 wt.% PSU solution. For 18 wt.% PSU solution, the average fiber diameter (AFD) decreased when the applied voltage V was increased from 7 to 12 kV. However, for 20 wt.% PSU solutions, the AFD increased when V was increased from 7 to 12 kV. The different morphology of fibers electrospun from 18 and 20 wt.% PSU solutions was attributed to the much higher viscosity of 20 wt.% PSU solution than 18 wt.% PSU solution.     

Air permeability of electrospun polyacrylonitrile nanoweb

Ultrafine fibers were spun from polyacrylonitrile (PAN) solution in N,N‐dimethylformamide using a homemade electrospinning setup. Fibers with diameter ranging from 80 to 340 nm were obtained. Fiber size and fiber size distribution were investigated for various concentration, applied voltage, and tip‐to‐collector distance using image analysis. The diameters of the electrospun fibers increase when increasing the solution concentration and decrease slightly when increasing the voltage and needle tip‐to‐collector distance. Porosity and air permeability are vital properties in applications of electrospun nanofibrous structures. In this study, effects of process parameters on the porosity and air permeability of electrospun nanoweb were investigated as well. Results of statistical analysis showed that solution concentration and applied voltage have significant influences on pore diameters. It was concluded that nanofiber diameter played an important role on the diameter of pores formed by the intersections of nanofibers. A more realistic understanding of porosity was obtained and a quantitative relationship between nanoweb parameters and its air permeability was established by regression analysis. Two separate models were constructed for predicting air permeability in relation to process parameters. Optimization of electrospinning process for producing nanoweb with desirable air permeability is well achieved by these models. The models presented in this study are of high importance for their ability to predict the air permeability of PAN nanoweb both by process or structure parameters. © 2012 Wiley Periodicals, Inc. J Appl Polym Sci, 2012