电化学阻抗谱研究三种涂层体系的耐蚀性

为选择某型特种装备的表面防腐蚀涂层,利用电化学阻抗谱对H06-4环氧富锌/H53-13环氧云铁/丙烯酸聚氨脂、环氧富锌/厚膜灰云铁环氧/TB06-42丙烯酸聚氨脂和环氧防锈平整底漆/CE-46环氧/丙烯酸聚氨脂三种涂层体系进行了耐蚀性评价测试。结果表明,随着浸泡时间的延长,三种涂层体系的保护作用都降低。对比涂层的阻抗谱变化特征得知,H06-4环氧富锌/H53-13环氧云铁/丙烯酸聚氨脂涂层体系耐蚀性较佳,因此被选为某型装备用防腐蚀涂层。     

Corrosion performance of high pressure die-cast Al-6Si-3Ni and Al-6Si-3Ni-2Cu alloys in aqueous NaCl solution

The corrosion performance of high pressure die-cast Al-6Si-3Ni (SN63) and Al-6Si-3Ni-2Cu (SNC632) alloys in 3.5% (mass fraction) NaCl solution was investigated. X-ray diffraction (XRD) and microstructural studies revealed the presence of single phase Si and binary Al₃Ni/Al₃Ni₂ phases along the grain boundary. Besides, the single Cu phase was also identified at the grain boundaries of the SNC632 alloy. Electrochemical corrosion results revealed that, the SNC632 alloy exhibited nobler shift in corrosion potential (?_corr), lower corrosion current density (J_corr) and higher corrosion resistance compared to the SN63 alloy. Equivalent circuit curve fitting analysis of electrochemical impedance spectroscopy (EIS) results revealed the existence of two interfaces between the electrolyte and substrate. The surface layer and charge transfer resistance (R_ct) of the SNC632 alloy was higher than that of the SN63 alloy. Immersion corrosion test results also confirmed the lower corrosion rate of the SNC632 alloy and substantiated the electrochemical corrosion results. Cu addition improved the corrosion resistance, which was mainly attributed to the absence of secondary Cu containing intermetallic phases in the SNC632 alloy and Cu presented as single phase.     

铝合金剥蚀过程的电化学阻抗谱分析

研究了轧制态及峰时效8090铝—锂合金、拉应力作用下及无应力作用时双级过时效7075铝合金的剥蚀发展过程，测量并拟合了合金发生剥蚀后的电化学阻抗谱。结果表明：发生剥蚀后，合金电化学阻抗谱由高—中频和中—低频容抗弧组成；可从电化学阻抗谱的拟合参数(变化趋势)得到剥蚀的相关信息。如剥蚀发展速度、剥蚀形貌、剥蚀表层是否脱落等．     

Effect of sulphate reducing bacteria on corrosion of Al?Zn?In?Sn sacrificial anodes in marine sediment

Microbiologically influenced corrosion (MIC) of Al? Zn? In‐Sn sacrificial anodes in marine sediment was investigated by exposing samples to sulphate reducing bacteria (SRB). Samples exposed to the sterile marine sediment were used as control. The results show that pitting corrosion occurs in both the sterile marine sediment and the SRB‐containing marine sediment. However, the corrosion can be increased sharply by the SRB metabolic activity due to the cathodic depolarization effect. In fact, the effect is based on the consumption of hydrogen which probably results in the acceleration of galvanic corrosion between corrosion products and metal substrate.     

Corrosion behavior of two heat treatment Al-Zn-Mg-Cu alloys in different intergranular corrosion solution

The electrochemical behavior of two kinds of artificial aged Al-Zn-Mg-Cu alloys in two intergranular cor-rosion (IGC) solutions were studied using electrochemical impedance spectroscopy (EIS) and open circuit potential (OCP) at steady-state. EDAX result indicates that different artificial ageing methods change the composition and content of Cu and Zn in different zones. Zn/Cu depleted precipitation-free zone that plays a very important role in IGC is formed by heating the solubilized Al alloy for 135℃ at 16 h. All impedance spectra of the two alloys in two IGC solutions can be divided into three types. The two different states A1 alloys takes on one time constant and two capacitive arcs at high-mediate frequency and low frequency in the NaCl (NH4 )2SO4 solution respectively; but in the NaCl HCl solution, impedance displays one capacitive arc at the high-mediate frequency and an inductive loop at low frequency. OCP results show that more micro-galvanic cells in the NaCl (NH4)2SO4 solution than that in the NaCl HCl solution results in more potential fluctuation amplitude, and long-term drift of OCP is due to the long-term variation of the cathodic and anodic corrosion processes.     

Initial corrosion behavior of pure zinc in simulated tropical marine atmosphere

The initial corrosion behavior of pure zinc in a simulated tropical marine atmosphere was investigated using gravimetric method, scanning electron microscope combined with energy dispersive spectroscopy (SEM-EDS), X-ray diffractometry (XRD), Fourier transform infrared spectrometry (FTIR) and electrochemical impedance spectroscopy (EIS). The kinetics of corrosion process is a decelerating process following the empirical equation D=Atⁿ (n<1). The protectiveness of the corrosion product layer could be attributed to the formation of simonkolleite, Zn₅(OH)₈Cl₂·H₂O, which could inhibit the rate determining step, namely charge transfer step, of the electrochemical corrosion process. A model of the evolution process of the product layers formed on zinc was proposed. In addition, the regularity of the corrosion rate of zinc as a function of the NaCl deposition rate can be described by a power function.     

Corrosion resistant Ti alloy for sulphuric acid medium: Suitability of Ti–Mo alloys

The corrosion resistance of Ti–Mo (5, 10, 15 and 25 wt% molybdenum) alloys in 5–25% sulphuric acid was evaluated. The Ti–Mo alloys offered a better corrosion resistance than commercially pure titanium (CP‐Ti). The higher impedance values, higher phase angle maximum, ability to reach the phase angle maximum at relatively lower frequencies, ability to exhibit a constant phase angle maximum over a wider range of frequencies, higher phase angle values at 0.01 Hz, have confirmed the formation of a stable passive oxide film on Ti–Mo alloys. The study recommends the use of Ti–Mo alloys, particularly Ti–25Mo alloy, as a suitable material of construction for sulphuric acid medium.     

Effects of Hf content and immersion time on electrochemical behavior of biomedical Ti-22Nb-xHf alloys in 0.9% NaCl solution

The aim of this study was to investigate the effects of Hf content and immersion time on the electrochemical corrosion behavior of the Ti-22Nb-xHf (x = 0, 2, 4, and 6 at%) alloy samples in 0.9% NaCl solution at 37 °C and neutral pH range, utilizing the potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. From the polarization curves, all these alloys exhibited typical passive behavior, which was indicated by a wide passive region without the breakdown of the passive films and low corrosion current densities. In addition, the values of the corrosion current densities and passive current densities decreased with increase in the Hf content. The EIS results, fitted by R_S(Q_PR_P) model, exhibited capacitive behavior (high corrosion resistance) with phase angles closed to −80° and high impedance values at low and medium frequencies, indicating the formation of a highly stable film on these alloys in the test solution. The resistance of the passive films improved with increase in the Hf content and immersion time. All these observations suggested a more noble electrochemical behavior of the Ti-22Nb-xHf alloys compared to the Ti-Nb binary alloy.     

电沉积Ni-Fe合金镀层腐蚀性能研究

本文采用失重、阳极极化和电化学阻抗谱等方法研究了电沉积Ni-Fe合金镀层腐蚀性能和镀层的破坏过程.结果表明：Ni-Fe合金镀层具有良好的耐酸腐蚀性;在3.5%（质量）NaCl溶液中,腐蚀发生之前的镍铁合金镀层的电化学阻抗谱由一个高频容抗弧和一个低频的感抗弧组成;随着浸泡时间的延长,容抗弧半径快速减小,感抗弧减弱并消失.     

不同温度下X80钢的CO2腐蚀电化学特性

采用动电位扫描和交流阻抗技术研究了常压条件下X80钢CO2腐蚀电化学特性。结果表明:在30～80℃范围内,阳极反应机理没有发生变化,而阴极反应机理在60℃时已经发生改变;在阳极极化条件下,X80钢CO2腐蚀的电化学阻抗谱(EIS)曲线具有三个时间常数,其中低频感抗弧与试样表面活化溶解有关,低频容抗弧与试样表面腐蚀产物膜生成有关;随着温度的升高,EIS曲线低频区感抗弧逐渐缩小,容抗弧逐渐扩大。     

Stability of the passive state of Zr–Nb crystalline alloys

Stability of the passive state was assessed for pure Zr and four Zr–Nb alloys (2.5, 5.0, 10.0, 25.0 at.% Nb) after 24 h exposure to naturally aerated 3.5% NaCl solution (pH = 6). Open circuit potential values indicated that all the Zr–Nb alloys studied and the pure Zr undergo spontaneous passivation due to spontaneously formed oxide film passivating the metallic surface. It also indicated that the addition of increasing Nb contents to pure Zr seems to improve the protection characteristics of its spontaneous oxides. Potentiodynamic polarization curves showed an increase of the breakdown potential and the extent of the passive range following an increased niobium amount in the alloy. This leads to the conclusion that a progressive increase of niobium content positively affects the localized corrosion behaviour of the Zr–Nb alloys by enhancing the electrochemical stability of the passive film. Electrochemical impedance spectroscopy (EIS) studies showed high impedance values for all the samples, and its increase on increased niobium content in the alloy indicated an improvement in the corrosion resistance of the spontaneous oxide film. The fit obtained suggests a single passive film present on the metal surface, with resistance improving with the increase of niobium amount in the alloy. All these electrochemical results show the beneficial effect of increasing niobium contents on the passive state stability of the Zr–Nb alloys.     

Corrosion electrochemical characteristics of red iron oxide pigmented epoxy coatings on aluminum alloys

Red iron oxide pigmented epoxy coatings were prepared on aluminum alloys and were characterized by electrochemical impedance spectroscopy (EIS) immersed in NaCl solution. The evolutions of impedance models of coated metals were obtained by the fitting analysis of experimental data using suitable equivalent electrical circuits (EEC). The results indicated that the composite electrode system could be fitted by three impedance models. At the initial immersion stage, coatings acted as a barrier layer and only performed a simple circuit consisting of a coating resistance (R_c) parallel to a coating capacitance (C_c). After a certain time of exposure, water and (or) oxygen arrived at the metal surface through the coating, leading to the formation of electrochemical corrosion sites at metal interface and thereby the appearance of double-layer capacitance (C_dl) and charge transfer resistance (R_ct). After intensive attacking of metal substrates, the mass transfer of corrosion products was in difficulty. In this case, the diffusion elements were added to the EEC. It was found that due to the presence of inert pigment particles, the mass transfer behaviors were interestingly different from those of the varnish polymer coatings. Electrical parameters were also obtained from the EIS data. lnC_c-time curve showed a Case II water sorption kinetics, typical non-Fickian diffusion for water uptake.     

环氧铝粉涂层和氟碳涂层耐蚀性能的比较

采用电化学阻抗谱技术(EIS)研究了环氧铝粉涂层和FEVE氟碳涂层/碳钢体系在天然海水介质中的电化学腐蚀行为,通过对两涂层的涂层电容分析及腐蚀后表面形貌的观察,评价了两种有机涂层的防腐蚀性能。结果表明,随着浸泡时间的延长,两种有机涂层体系的保护作用都有所降低。环氧铝粉涂层在浸泡初期呈现单容抗弧特征,浸泡57天时出现了双容抗弧。氟碳涂层在浸泡周期内EIS曲线均呈现单容抗弧特征,浸泡110天时低频阻抗模值仍高于108Ω.cm2。在整个浸泡周期内,氟碳涂层的涂层电容基本维持在1.6×10-10～1.8×10-10 F.cm-2,约为环氧铝粉涂层电容的1/20,表现出低渗水性。     

金属材料实海冲刷腐蚀检测

利用自行设计的ZS-1型实海冲刷腐蚀实验装置,在舟山海水腐蚀试验站对3C船板钢进行了连续72 h的冲刷腐蚀实验,用电化学阻抗谱等测试技术进行了腐蚀检测.结果表明:海水流速为1 m/s、2 m/s和3 m/s时,随着冲刷时间的延长,3C钢的腐蚀速度呈下降趋势.流速在1 m/s-6 m/s内,3C钢的腐蚀电位随着流速的增加逐渐升高,电化学阻抗谱为单一容抗弧,呈活化控制特征.随着流速增大,电极受到的表面切应力增大,电化学反应阻抗减小,极化阻力(Rr)随流速的变化基本呈线性下降的关系.     

电化学阻抗谱评价输电铁塔防护涂层配套性能

研究了用于输电铁塔防护的带锈环氧底漆（A）、水性环氧防锈底漆（B）、氟硅改性丙烯酸面漆（C）、有机硅改性醇酸树脂面漆（D）所组成的4个涂层配套体系的电化学阻抗谱图特征。通过研究涂层电阻、涂层孔隙率和10kHz下的涂层相对介电常数对4种涂料配套体系的防腐蚀性能进行了比较和评价。结果表明,4个配套涂层体系防护性能的优劣顺序...