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分析了预焙铝电解槽焦粒焙烧启动过程中造成冲击电压高的原因及不利影响,进行了降低焙烧通电冲击电压的试验研究。研究结果表明,改进焦粒的组成、用焦粒筛铺设焦粒以及通电初期电流合理分流,可降低焙烧冲击电压,提高电解槽焙烧质量。 相似文献
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本文主要针对大型预焙电解槽在焦粒焙烧过程中存在的一些问题和一些关键技术作初步的探讨.并结合实际生产对今后的改进方向提出建议.完善铝电解槽焙烧启动技术.有利于延长电解槽寿命。 相似文献
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一种铝电解槽焦粒焙烧软连接装置,其特征在于有一由若干层金属薄片组成的导电软带,在软带的一端固定连接一阳极母线U形卡具,另一端固定连接一阳极导杆U形卡具;阳极母线U形卡具通过其紧固螺栓可安装于阳极母线上;阳极导杆U形卡具通过其紧固螺栓可安装于阳极导杆上。该软连接装置能有效改善电解槽焙烧局部温升的均匀性、改善局部导电的均匀性;大大降低工人的劳动强度并且降低对阳极制造质量的要求。 相似文献
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分析了铝电解槽常用的焙烧启动方法的优缺点,详细介绍了重庆天泰铝业300 kA异型阴极铝电解槽电解质-焦粒焙烧启动方法并与常用方法进行了对比分析,实践证明异型阴极铝电解槽采用电解质-焦粒焙烧启动效果更好。 相似文献
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本文通过在160KA大型预焙槽上应用焦料焙烧启动工艺的实践,介绍了在焦粒的选择,铺设和分流器的制作等方面的情况,通过对各种数据的分析比较对焙烧,启动过程进行了初步的分析探讨。 相似文献
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铝电解槽在快速推广应用异型阴极技术之际,传统的启动前焙烧技术由于阴极结构的变化成为制约本项技术发挥优势的重要技术瓶颈,行业内在用的或新开发的铝电解槽铝焙烧方法,探讨如何通过优化更适于异型槽的焙烧。 相似文献
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This study was undertaken in an attempt to explain the agglomeration of zinc concentrate particles that occurs during fluid
bed roasting. In order to simulate extensive particle contact, pure ZnS, FeS, and (Zn, Fe)S particles were roasted in a fixed
bed at temperatures between 1223 K and 1323 K using an argon-oxygen gas mixture withP
O2 = 0.21 atm. The results were compared to the reaction products and morphology of an agglomerated commercial concentrate.
The reactants were contained in MgO crucibles suspended in a thermobalance and the weight change was recorded as the reaction
proceeds. The resulting data were used to identify the specific reaction that takes place for each of the reactants. Products
were identified by X-ray diffraction analysis. The morphology of the products was analyzed using SEM and confirmed that the
formation of a liquid phase composed of a solution of Fe-S-O causes particles to stick to each other, thus causing agglomeration.
This phenomenon was observed for both the FeS and (Zn, Fe)S samples but not for the ZnS. The morphology and the X-ray diffraction
pattern of the reaction products of the synthetically prepared (Zn, Fe)S showed remarkable similarity to that of the roasted
industrial concentrate. 相似文献
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结合生产实践,分析了影响210kA预焙电解槽工作电压的主要因素之一为炉底压降,论述了导致炉底压降大的原因以及降低炉底压降的措施。 相似文献
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160kA电解槽强化至172kA后,设定电压保持在4.11-4.13V,槽况稳定。试验槽通过两个阶段的试验。由最初的4.12V逐步降至目前的4.05V。通过对试验槽降低电压的过程进行分析总结,为同类型槽降低工作电压提供了一定的借鉴。 相似文献
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以来自赣南某稀土冶炼企业的离子型稀土精矿为原料,应用电感耦合等离子体发射光谱仪、X射线衍射分析技术等手段,考察了焙烧温度、焙烧气氛对稀土精矿中铁、铝等杂质元素浸出的影响规律,并揭示了其作用机制。结果表明:氧化焙烧能降低铁、铝等杂质元素的浸出,特别是当焙烧温度超过1 300 ℃后,铁、铝浸出率不足5%,而还原焙烧不利于铁、铝等杂质固化,这是由于在氧化焙烧条件下,稀土精矿中铁、铝、硅等元素由易溶解的非晶物相转化为难溶的结晶物相,使得铁、铝等杂质多以含铝多元硅酸盐的形式被固化,从而抑制了铁、铝的浸出。无论是氧化焙烧,还是还原焙烧,在实验所考察范围内,焙烧温度对稀土浸出率影响不大。 相似文献
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The shape, size, and microhardness of composite materials based on an Al-2Cu-1.6Mn-0.4Zr alloy (wt %) reinforced with nanodiamond particles in an amount of 0–10 vol % depending on the duration of mechanical alloying (MA) are investigated. The maximal treatment time in a planetary mill is 15 h. It is shown that, as the MA time increases, the average granule size of composite materials fabricated using chips matrix particles of about 1000 μm in size decreases to 30 μm. During MA, the material microhardness increases to 270–320 HV. 相似文献
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Cast aluminum alloys containing dispersions of zircon particles 总被引:2,自引:0,他引:2
A. Banerji M. K. Surappa P. K. Rohatgi 《Metallurgical and Materials Transactions B》1983,14(2):273-283
A process for preparing Al-alloy castings containing dispersions of zircon particles is described. Composites were prepared
by stirring zircon particles (40 to 200 μm size) in commercially pure Al (99.5 pct)* and Al-11.8 pct Si melts and subsequently
casting these melts in permanent molds. It was found to be necessary to alloy the above two melts with 3 pct Mg to disperse
substantial amounts of zircon particles (25 to 30 pct). Further, it was possible to disperse up to 60 wt pct zircon by adding
up to 5 pct Mg; however, the melts containing above 30 wt pct zircon showed insufficient fluidity for gravity diecasting and
had to be pressure diecast. Microstructural studies of cast composites indicated the presence of a reaction zone at the periphery
of zircon particles, and electron probe microanalysis showed concentrations of Mg and Si at the particle-matrix interface.
Hardness, abrasive wear resistance, elastic modulus, 0.2 pct proof stress, and tensile strength of cast Al-3 pct Mg alloy
were found to improve with the dispersions of zircon particles. Scanning electron micrographs of abraded and fractured surfaces
did not show any evidence of particle pull-outs or voids at the particle matrix interface, indicating strong continuous bonding. 相似文献
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