CO hydrogenation over a rhodium vanadate catalyst: Reduction and regeneration of RhVO4 on SiO2

The hydrogenation of CO over an Rh vanadate (RhVO₄) catalyst supported on SiO₂ (RhVO₄/SiO₂) has been investigated after H₂ reduction at 500°C, and the results are compared with those of vanadia-promoted (V₂O₅–Rh/SiO₂) and unpromoted Rh/SiO₂ catalysts. The mean size of Rh particles, which were dispersed by the decomposition of RhVO₄ after the H₂ reduction, was smaller (41 Å) than those (91–101 Å) of V₂O₅–Rh/SiO₂ and Rh/SiO₂ catalysts. The RhVO₄/SiO₂ catalyst showed higher activity and selectivity to C₂ oxygenates than the unpromoted Rh/SiO₂ catalyst after the H₂ pretreatment. The CO conversion of the RhVO₄/SiO₂ catalyst was much higher than that of V₂O₅–Rh/SiO₂ catalyst, and the yield of C₂ oxygenates increased. We also found that the RhVO₄/SiO₂ catalyst can be regenerated by calcination or O₂ treatment at high temperature after the reaction.     

Strong rhodium–niobia interaction in Rh/Nb2O5, Nb2O5–Rh/SiO2 and RhNbO4/SiO2 catalysts: Application to selective CO oxidation and CO hydrogenation

The extent of Rh–niobia interaction in niobia-supported Rh (Rh/Nb₂O₅), niobia-promoted Rh/SiO₂ (Nb₂O₅–Rh/SiO₂) and RhNbO₄/SiO₂ catalyst after H₂ reduction has been investigated by H₂ and CO chemisorption measurements. These catalysts have been applied to selective CO oxidation in H₂ (CO+H₂+O₂) and CO hydrogenation (CO+H₂), and the results are compared with those of unpromoted Rh/SiO₂ catalysts. It has been found that niobia (NbO_x) increases the activity and selectivity for both the reactions.     

Preparation of niobates of rhodium and nickel and their catalytic behaviors during calcination and reduction treatments

Double oxides of Rh and Ni have been prepared by chemical mixing methods. Silica-supported and unsupported RhNbO₄ and NiNb₂O₆ catalysts exhibited strong metal-oxide interaction behaviors in ethane hydrogenolysis activities after the decomposition of the double oxides by H₂ reduction at 500°C. Silica-supported and zeolite-supported RhVO₄ catalysts showed high activity and selectivity for dehydrogenation of cyclohexane after the decomposition in H₂. The double-oxide catalyst systems can be used as starting materials to obtain high-performance metal catalysts (redispersion of metals by H₂ reduction and regeneration of catalysts by calcination at a high temperature).     

The hydrocracking of n-decane over bifunctional Ni-H3PW12O40/SiO2 catalysts

A series of bifunctional Ni-H₃PW₁₂O₄₀/SiO₂ catalysts for the hydrocracking of n-decane were designed and prepared. The evaluation results of the catalysts show that Ni-H₃PW₁₂O₄₀/SiO₂ catalysts possess a high activity for hydrocracking of n-decane and an excellent tolerance to the sulfur and nitrogen compounds in the feedstock. Under the reaction conditions: reaction temperature 300 °C; H₂/n-decane volume ratio of 1500; total pressure of 2 Mpa and the LHSV 2 h⁻¹, the conversion of n-decane over reduced 5%Ni-50%H₃PW₁₂O₄₀/SiO₂ catalysts is as high as 90%, the C₅⁺ selectivity equal to 70%. In order to reveal the structure and nature of the catalysts, a number of characterizations including XRD, Raman, H₂-TPD, NH₃-TPD, XPS and FT-IR of pyridine adsorption were carried out. The characteristic results show that the high activity of the catalysts and high C₅⁺ selectivity can be related to the unique structure of the H₃PW₁₂O₄₀ and its suitable acidity.     

ZrO2/SiO2- and La2O3/Al2O3-supported platinum catalysts for CH4/CO2 reforming

Surface-phase ZrO₂ on SiO₂ (SZrOs) and surface-phase La₂O₃ on Al₂O₃ (SLaOs) were prepared with various loadings of ZrO₂ and La₂O₃, characterized and used as supports for preparing Pt/SZrOs and Pt/SLaOs catalysts. CH₄/CO₂ reforming over the Pt/SZrOs and Pt/SLaOs catalysts was examined and compared with Pt/Al₂O₃ and Pt/SiO₂ catalysts. CO₂ or CH₄ pulse reaction/adsorption analysis was employed to elucidate the effects of these surface-phase oxides.

The zirconia can be homogeneously dispersed on SiO₂ to form a stable surface-phase oxide. The lanthana cannot be spread well on Al₂O₃, but it forms a stable amorphous oxide with Al₂O₃. The Pt/SZrOs and Pt/SLaOs catalysts showed higher steady activity than did Pt/SiO₂ and Pt/Al₂O₃ by a factor of three to four. The Pt/SZrOs and Pt/SLaOs catalysts were also much more stable than the Pt/SiO₂ and Pt/Al₂O₃ catalysts for long stream time and for reforming temperatures above 700 °C. These findings were attributed to the activation of CO₂ adsorbed on the basic sites of SZrOs and SLaOs.     

Fischer–Tropsch synthesis over Re-promoted Co supported on Al2O3, SiO2 and TiO2: Effect of water

The activity and selectivity of rhenium promoted cobalt Fischer–Tropsch catalysts supported on Al₂O₃, TiO₂ and SiO₂ have been studied in a fixed-bed reactor at 483 K and 20 bar. Exposure of the catalysts to water added to the feed deactivates the Al₂O₃ supported catalyst, while the activity of the TiO₂ and SiO₂ supported catalysts increased. However, at high concentrations of water both the SiO₂ and TiO₂ supported catalyst deactivated. Common for all catalysts was an increase in C₅₊ selectivity and a decrease in the CH₄ selectivity by increasing the water partial pressure. The catalysts have been characterized by scanning transmission electron microscope (STEM), BET, H₂ chemisorption and X-ray diffraction (XRD).     

On the promotional effect of Pd on the propene-assisted decomposition of NO on chlorinated Ce0.68Zr0.32O2

The selective catalytic reduction (SCR) of NO_x assisted by propene is investigated on Pd/Ce_0.68Zr_0.32O₂ catalysts (Pd/CZ), and is compared, under identical experimental conditions, with that found on a Pd/SiO₂ reference catalyst. Physico-chemical characterisation of the studied catalysts along with their catalytic properties indicate that Pd is not fully reduced to metallic Pd for the Pd/CZ catalysts. This study shows that the incorporation of Pd to CZ greatly promotes the reduction of NO in the presence of C₃H₆. These catalysts display very stable deNO_x activity even in the presence of 1.7% water, the addition of which induces a reversible deactivation of about 10%. The much higher N₂ selectivity obtained on Pd/CZ suggests that the lean deNO_x mechanism occurring on these catalysts is different from that occurring on Pd⁰/SiO₂. A detailed mechanism is proposed for which CZ achieves both NO oxidation to NO₂ and NO decomposition to N₂, whereas PdO_x activates C₃H₆ via ad-NO₂ species, intermediately producing R-NO_x compounds that further decompose to NO and C_xH_yO_z. The role of the latter oxygenates is to reduce CZ to provide the catalytic sites responsible for NO decomposition. The proposed C₃H₆-assisted NO decomposition mechanism stresses the key role of NO₂, R-NO_x and C_xH_yO_z as intermediates of the SCR of NO_x by hydrocarbons.     

Superiority of nitrate decomposition method for synthesis of K2NiF4-type LaxSr2−xMnO4 catalysts

K₂NiF₄-type La_0.2Sr_1.8MnO₄ was synthesized by nitrate (ND) and nitrate/acetate (NAD) decomposition methods as well as solid-state reaction. Single-phase oxide was obtained at 550 °C by the ND method just after the decomposition of Sr(NO₃)₂ and at 1000 °C by the NAD method after the decomposition of SrCO₃. The K₂NiF₄-type oxide was hardly formed by the solid-state reaction. In the La–Sr–Mn system, an intermediate compound of SrCO₃, if present or formed during the decomposition process, interfered with the low-temperature formation of the K₂NiF₄-type oxide because of its high decomposition temperature about 1000 °C. The ND method used only metal nitrates and no starting materials with carbon source, so that the low-temperature synthesis of the K₂NiF₄-type oxide was realized without forming obstinate intermediate compound of SrCO₃. The low-temperature synthesis was possible for La_xSr_2−xMnO₄ with the substitution of La (0 < x < 0.5) and not for La_0.2A_1.8MnO₄ (A = Ca and Ba). The effect of A-site cations on the K₂NiF₄-phase formation was discussed from the geometric aspect.     

Synthesis, characterization and catalytic activity for NO–CO reaction of Pd–(La, Sr)2MnO4 system

La_xSr_2−xMnO₄ (0 ≤ x ≤ 0.8) oxides were synthesized and single-phase K₂NiF₄-type oxides were obtained in the range of 0.1 ≤ x < 0.5. The catalytic activity of La_xSr_2−xMnO₄ for NO–CO reaction increased with increasing x in the range of solubility limit of La. La_0.5Sr_1.5MnO₄ showed the highest activity among La_xSr_2−xMnO₄ prepared in this study, but its activity was inferior to perovskite-type La_0.5Sr_0.5MnO₃. Among the Pd-loaded catalysts, however, Pd/La_0.8Sr_1.2MnO₄ showed the higher activity and the selectivity to N₂ than Pd/La_0.5Sr_0.5MnO₃ and Pd/γ-Al₂O₃. The excellent catalytic performance of Pd/La_0.2Sr_1.2MnO₄ could be ascribable to the formation of SrPd₃O₄ which was detected by XRD in the catalyst but not in the other two catalysts.     

Selective catalytic reduction of NOx with ethanol and other C1-4 oxygenates over Ag/Al2O3 catalysts: A review

Research results regarding selective catalytic reduction (SCR) of NO_x with ethanol and other C_1-4 oxygenates as reductants over silver-alumina catalysts are summarized. The aspects of the process mechanism, nature of active sites, role of alumina and silver (especially in the formation of bifunctional active sites), effects of reductants and reaction conditions are discussed. It has been determined that key stages of the process include formation of reactive enolic species, their interaction with NO_x and formation of nitroorganic compounds which transform to NCO_ads species and further to N₂. The results obtained over various silver-alumina catalysts demonstrate the perspectives of their application for reducing the level of nitrogen oxides in engine emissions, including in the presence of water vapor and sulfur oxides. Ways to improve the catalysts for the SCR of NO_x with C_1-4 oxygenates are outlined.     

NO decomposition and reduction by CH4 over Sr/La2O3

Both NO decomposition and NO reduction by CH₄ over 4%Sr/La₂O₃ in the absence and presence of O₂ were examined between 773 and 973 K, and N₂O decomposition was also studied. The presence of CH₄ greatly increased the conversion of NO to N₂ and this activity was further enhanced by co-fed O₂. For example, at 773 K and 15 Torr NO the specific activities of NO decomposition, reduction by CH₄ in the absence of O₂, and reduction with 1% O₂ in the feed were 8.3·10⁻⁴, 4.6·10⁻³, and 1.3·10⁻² μmol N₂/s m², respectively. This oxygen-enhanced activity for NO reduction is attributed to the formation of methyl (and/or methylene) species on the oxide surface. NO decomposition on this catalyst occurred with an activation energy of 28 kcal/mol and the reaction order at 923 K with respect to NO was 1.1. The rate of N₂ formation by decomposition was inhibited by O₂ in the feed even though the reaction order in NO remained the same. The rate of NO reduction by CH₄ continuously increased with temperature to 973 K with no bend-over in either the absence or the presence of O₂ with equal activation energies of 26 kcal/mol. The addition of O₂ increased the reaction order in CH₄ at 923 K from 0.19 to 0.87, while it decreased the reaction order in NO from 0.73 to 0.55. The reaction order in O₂ was 0.26 up to 0.5% O₂ during which time the CH₄ concentration was not decreased significantly. N₂O decomposition occurs rapidly on this catalyst with a specific activity of 1.6·10⁻⁴ μmol N₂/s m² at 623 K and 1220 ppm N₂O and an activation energy of 24 kcal/mol. The addition of CH₄ inhibits this decomposition reaction. Finally, the use of either CO or H₂ as the reductant (no O₂) produced specific activities at 773 K that were almost 5 times greater than that with CH₄ and gave activation energies of 21–26 kcal/mol, thus demonstrating the potential of using CO/H₂ to reduce NO to N₂ over these REO catalysts.     

The reduction phase in NOx storage catalysis: Effect of type of precious metal and reducing agent

The effect of different reducing agents (H₂, CO, C₃H₆ and C₃H₈) on the reduction of stored NO_x over PM/BaO/Al₂O₃ catalysts (PM = Pt, Pd or Rh) at 350, 250 and 150 °C was studied by the use of both NO₂-TPD and transient reactor experiments. With the aim of comparing the different reducing agents and precious metals, constant molar reduction capacity was used during the reduction period for samples with the same molar amount of precious metal. The results reveal that H₂ and CO have a relatively high NO_x reduction efficiency compared to C₃H₆ and especially C₃H₈ that does not show any NO_x reduction ability except at 350 °C over Pd/BaO/Al₂O₃. The type of precious metals affects the NO_x storage-reduction properties, where the Pd/BaO/Al₂O₃ catalyst shows both a high storage and a high reduction ability. The Rh/BaO/Al₂O₃ catalyst shows a high reduction ability but a relatively low NO_x storage capacity.     

Potential of zeolite supported rhodium catalysts for the CO2 reforming of CH4

Zeolite Y supported rhodium catalysts were prepared by ion-exchange starting from an aqueous solution of [Rh[(NH₃)₅Cl]Cl₂·6H₂0]. Previous work in this laboratory had shown that this procedure results in a Rh dispersion of near 100%. The catalysts were tested for their activity in the CO₂ reforming of CH₄. They were found to combine extraordinary stability with high activity and selectivity. At 923 K, 90 mol-% of the CH₄ was converted giving a H₂/CO ratio near unity. A weight loading of 0.5 to 0.93% Rh gives the highest turnover frequencies. Thermodynamic equilibrium is reached near 873 K. With a given Rh loading, the zeolite supports are superior to amorphous supports and NaY is superior to the HY. No deactivation was observed in tests of 30 h time on stream at atmospheric pressure or after repeated thermal cycles. No coke deposition was detected by temperature programmed oxidation of used catalysts. Temperature programmed reduction indicates the presence of three discernible Rh species.     

Catalytic reduction of SO2 over supported transition-metal oxide catalysts with C2H4 as a reducing agent

This work investigates performances of supported transition-metal oxide catalysts for the catalytic reduction of SO₂ with C₂H₄ as a reducing agent. Experimental results indicate that the active species, the support, the feed ratio of C₂H₄/SO₂, and pretreatment are all important factors affecting catalyst activity. Fe₂O₃/γ-Al₂O₃ was found to be the most active catalyst among six γ-Al₂O₃-supported metal oxide catalysts tested. With Fe₂O₃ as the active species, of the supports tested, CeO₂ is the most suitable one. Using this Fe₂O₃/CeO₂ catalyst, we found that the optimal Fe content is 10 wt.%, the optimal feed ratio of C₂H₄/SO₂ is 1:1, and the catalyst presulfidized by H₂+H₂S exhibits a higher performance than those pretreated with H₂ or He. Although the feed concentrations of C₂H₄:SO₂ being 3000:3000 ppm provide a higher conversion of SO₂, the sulfur yield decreases drastically at temperatures above 300 °C. With higher feed concentrations, maximum yield appears at higher temperatures. The C₂H₄ temperature-programmed desorption (C₂H₄-TPD) and SO₂-TPD desorption patterns illustrate that Fe₂O₃/CeO₂ can adsorb and desorb C₂H₄ and SO₂ more easily than can Fe₂O₃/γ-Al₂O₃. Moreover, the SO₂-TPD patterns further show that Fe₂O₃/γ-Al₂O₃ is more seriously inhibited by SO₂. These findings may properly explain why Fe₂O₃/CeO₂ has a higher activity for the reduction of SO₂.     

Effect of Rh loading on the performance of Rh/Al2O3 for methane partial oxidation to synthesis gas

Catalytic performance for partial oxidation of methane (POM) to synthesis gas was studied over the Rh/Al₂O₃ catalysts with Rh loadings between 0.1 and 3 wt%. It was found that the ignition temperature of POM reaction increased with the decreasing of the Rh loadings in the catalysts. For the POM reaction over the catalysts with high (≥1 wt%) Rh loadings, steady-state reactivity was observed. For the reaction over the catalysts with low (≤0.25 wt%) Rh loadings, however, oscillations in CH₄ and reaction products (CO, H₂, and CO₂) were observed. Comparative studies using H₂-TPR, O₂-TPD and high temperature in situ Raman spectroscopy techniques were carried out in order to elucidate the relation between the redox property of the Rh species in the Rh/Al₂O₃ with different Rh loadings and the performance of the catalysts for the reaction. Three kinds of oxidized rhodium species, i.e. the rhodium oxide species insignificantly affected by the support (RhO_x), that intimately interacting with the Al₂O₃ surface (RhⁱO_x) and the Rh(AlO₂)_y species formed by diffusion of rhodium oxides in to sublayers of Al₂O₃ [C.P. Hwang, C.T. Yeh, Q.M. Zhu, Catal. Today, 51 (1999) 93.], were identified by H₂-TPR and O₂-TPD experiments. Among them, the first two species can be easily reduced by H₂ at temperature below 350 °C, while the last one can only be reduced by H₂ at temperature above 500 °C. The ignition temperatures of POM reaction over the catalysts are closely related to the temperature at which most of the RhO_x and RhⁱO_x species can be reduced by CH₄ in the reaction mixture. Compared to the Rh/Al₂O₃ with high Rh loadings, the catalysts with low Rh loadings contain more RhⁱO_x species which possess stronger RhO bond strength and are more difficult to be reduced than RhO_x by the reaction mixture. Higher temperature is therefore required to ignite the POM reaction over the catalysts with lower Rh loadings. The oscillation during the POM reaction over the Rh/Al₂O₃ with low Rh loadings can be related to the behaviour of Rh(AlO₂)_y species in the catalyst switching cyclically from the oxidized state to the reduced state during the reaction.     

Catalytic decomposition of N2O over CeO2 promoted Co3O4 spinel catalyst

A series of CeO₂ promoted cobalt spinel catalysts were prepared by the co-precipitation method and tested for the decomposition of nitrous oxide (N₂O). Addition of CeO₂ to Co₃O₄ led to an improvement in the catalytic activity for N₂O decomposition. The catalyst was most active when the molar ratio of Ce/Co was around 0.05. Complete N₂O conversion could be attained over the CoCe0.05 catalyst below 400 °C even in the presence of O₂, H₂O or NO. Methods of XRD, FE-SEM, BET, XPS, H₂-TPR and O₂-TPD were used to characterize these catalysts. The analytical results indicated that the addition of CeO₂ could increase the surface area of Co₃O₄, and then improve the reduction of Co³⁺ to Co²⁺ by facilitating the desorption of adsorbed oxygen species, which is the rate-determining step of the N₂O decomposition over cobalt spinel catalyst. We conclude that these effects, caused by the addition of CeO₂, are responsible for the enhancement of catalytic activity of Co₃O₄.     

Vapor phase hydroformylation of ethene over Co/SiO2 promoted by noble metals: dynamic in situ diffuse reflectance FT-IR study of surface species

An in situ diffuse reflectance FT-IR technique was employed to investigate the active surface species and the reaction mechanism of the oxygenate formation in the vapor phase hydroformylation of ethene on Co/SiO₂ promoted with various noble metals such as Ir, Rh, Pt, Re, Ru, and Pd. Co(A)/SiO₂ and Ir(CO)/SiO₂ which were derived from cobalt(II) acetate and Ir₄(CO)₁₂, respectively, were quite inactive in the reaction, and showed only quite small peaks of adsorbed CO under the conditions of 1.1 MPa of C₂H₄/CO/H₂ at 298 K. In contrast, Co(A)-Ir(CO)/SiO₂, which were very active in the reaction, exhibited strong absorption bands of linear and bridged CO species. At 423–463 K, propanal adsorbed on the catalyst and acyl species which is suggested as the intermediate for the formation of propanal were also observed on this catalyst. By exposing CO preadsorbed on this catalyst to C₂H₄/H₂ at 289 K and 0.1 MPa, the intensity of the linear CO band decreased, and the bands of propanal and acyl species emerged simultaneously, whereas that of the bridged CO band remained constant after the initial drop. These results suggested that the oxygenates are formed via the CO insertion into adsorbed ethyl species, and linear CO species plays a major role in the CO insertion on these noble metal-promoted cobalt catalysts.     

Syngas production from butane using a flame-made Rh/Ce0.5Zr0.5O2 catalyst

The capability of flame-made Rh/Ce_0.5Zr_0.5O₂ nanoparticles catalyzing the production of H₂- and CO-rich syngas from butane was investigated for different Rh loadings (0–2.0 wt% Rh) and two different ceramic fibers (Al₂O₃/SiO₂ and SiO₂) as plugging material in a packed bed reactor for a temperature range from 225 to 750 °C. The main goal of this study was the efficient processing of butane at temperatures between 500 and 600 °C for a micro-intermediate-temperature SOFC system. Our results showed that Rh/Ce_0.5Zr_0.5O₂ nanoparticles offer a very promising material for butane-to-syngas conversion with complete butane conversion and a hydrogen yield of 77% at 600 °C. The catalytic performance of packed beds strongly depended on the use of either Al₂O₃/SiO₂ or SiO₂ fiber plugs. This astonishing effect could be attributed to the interplay of homogeneous and heterogeneous chemical reactions during the high-temperatures within the reactor.     

ZrOCl_2-H_2SO_4/γ-Al_2O_3催化剂的制备及对1-丁烯齐聚反应的催化性能

以γ-Al_2O_3为载体,负载Zr OCl_2和H_2SO_4制备Zr OCl_2-H_2SO_4/γ-Al_2O_3催化剂,并用于1-丁烯齐聚反应。采用气相色谱在线分析,确定产物组成,考察制备条件对催化剂催化活性的影响,通过1-丁烯转化率和主产物选择性确定适宜的反应条件。结果表明,在Zr OCl_2和H_2SO_4负载质量分数为4.5%和焙烧温度500℃条件下制备的催化剂,在反应温度140℃、1-丁烯液时空速2 h-1和N2分压1.4 MPa条件下,表现出较好的催化活性,1-丁烯转化率96.77%,产物以二聚体(C8)为主,选择性85.99%。该催化剂失活后容易再生,且催化活性良好,1-丁烯转化率92.73%,C8选择性86.73%。     

Catalytic oxidation of saturated hydrocarbons on multicomponent Au/Al2O3 catalysts: Effect of various promoters

The performance of unpromoted and MO_x-(M: alkali (earth), transition metal and cerium) promoted Au/Al₂O₃ catalysts have been studied for combustion of the saturated hydrocarbons methane and propane. As expected, higher temperatures are required to oxidize CH₄ (above 400 °C), compared with C₃H₈ (above 250 °C). The addition of various MO_x to Au/Al₂O₃ improves the catalytic activity in both methane and propane oxidation. For methane oxidation, the most efficient promoters to enhance the catalytic performance of Au/Al₂O₃ are FeO_x and MnO_x. For C₃H₈ oxidation a direct relationship is found between the catalytic performance and the average size of the gold particles in the presence of alkali (earth) metal oxides. The effect of the gold particle size becomes less important for additives of the type of transition metal oxides and ceria. The results suggest that the role of the alkali (earth) metal oxides is related to the stabilization of the gold nanoparticles, whereas transition metal oxide and ceria additives may be involved in oxygen activation.