Accelerated controlled radical polymerization of methacrylates

BACKGROUND: Nitroxide adducts 1,1‐ditertbutyl‐1‐(1‐methyl‐1‐cyanoethoxy)‐amine (AIBN/DBN), 1,1‐ditertbutyl‐1‐(benzoylperoxy)‐amine (BPO/DBN) and 2,2,6,6,‐tetramethyl‐4‐oxo‐1‐(1‐methyl‐1‐cyanoethoxy)‐piperidine (AIBN/4‐OXO‐TEMPO) were prepared and evaluated as stabilized unimolecular initiators for controlled radical polymerization of methacrylate monomers using sulfuric acid as an accelerating additive. Their effectiveness was evaluated from polymerization rates, molecular weight control and dispersity (D) of the polymers. Thermal stabilities of the polymers were also examined. The monomers used were methyl methacrylate, triethylene glycol dimethacrylate (TEGDMA) and ethoxylated bisphenol A dimethacrylate (EBPADMA). RESULTS: Polymerization was accomplished at 70 and 130 °C in 5 min to 144 h. The value of D of poly(methyl methacrylate) (PMMA) was 1.05–1.22. The glass transition temperature (T_g) for PMMA was 122–127 °C. The activity of the chain ends was established by chain extension and controlled polymerization was established by plotting M_n versus monomer conversion. First‐order kinetics in monomer consumption was established and an electron paramagnetic resonance study was conducted. Decomposition temperature (T_d) for PMMA was 360–380 °C, for poly(TEGDMA) was 300–380 °C and for poly(EBPADMA) was 360–440 °C. Photoinitiation without additive yielded no polymer. Thermal initiation by AIBN/4‐OXO‐TEMPO was the fastest. CONCLUSIONS: The initiators are applicable in low‐temperature additive‐enhanced controlled polymerization of methacylates and dimethacrylates, producing polymers with excellent attributes and a low value of D. Copyright © 2008 Society of Chemical Industry     

Isoprene (co)polymers with glycidyl methacrylate via bimolecular and unimolecular nitroxide mediated radical polymerization

Homo and copolymerization of isoprene with small amounts (1–10 wt %) of glycidyl methacrylate (GMA) are conducted using controlled‐living radical polymerization mediated by nitroxides at 120 °C and 1170 kPa in solution with toluene (30 wt % solids). N‐tert‐butyl‐N‐(2‐methyl‐1‐phenylpropyl)‐O‐(1‐phenylethyl) hydroxylamine is successfully used as a control agent (unimolecular process) although other controllers are also tested (TIPNO and OH‐TEMPO in a bimolecular process using BPO as initiator). Chain extension experiments demonstrate the livingness of the synthesized materials. Several additives (acetic anhydride, camphorsulfonic acid and glucose) prove effective in accelerating the reactions. All the successful polymerizations result in first‐order kinetics with respect to the monomer, yielding average molecular weights (M_n) of about 75% compared to the theoretical M_n (M_{n, theo}) with dispersities (Ð) ranging from 1.2 to 1.7 depending on the agent used for control. Controlled grafts of poly(isoprene‐co‐GMA) are also attached to polyisoprene via nitroxide chemistry. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134, 45108.     

Synthesis and reactivity of functionalized alkoxyamine initiators for nitroxide‐mediated radical polymerization of styrene

The synthesis and examination of different functionalized (2,2,6,6‐tetramethyl‐1‐piperidinyloxy free radical) TEMPO‐containing alkoxyamine initiators for nitroxide‐mediated radical polymerization of styrene are reported. Initiators with ester and carbonate functional groups were synthesized by a low‐temperature radical‐abstraction reaction of the functionalized ethylbenzene in the presence of TEMPO to introduce the functional groups onto the initiating chain‐end of polystyrene. An initiator with two alkoxyamine groups symmetrically located at each end of a carbonate bond was also synthesized and used for nitroxide‐mediated styrene polymerization. Styrene polymerization using these initiators followed first‐order kinetics up to approximately 60 min at 140 °C or 30% monomer conversion. Alkoxyamines bearing an acetoxy or tert‐butylcarbonate group at the p‐position of 1‐(2,2,6,6‐tetramethyl‐1‐piperidinyloxy)ethylbenzene behave in a similar way to the unfunctionalized initiator. With an initiator containing two alkoxyamine groups, the resulting polymer molecular weight was twice that of the polymer obtained from initiators with only one alkoxyamine group, as expected from propagation from both chain‐ends. Upon hydrolysis of the carbonate bond, it was revealed that equivalent polymer chain growth occurred from each alkoxyamine site in the difunctional initiator. Copyright © 2003 Society of Chemical Industry     

A replicated investigation of nitroxide‐mediated radical polymerization of styrene over a range of reaction conditions

A comprehensive experimental investigation of nitroxide‐mediated radical polymerization (NMRP) of styrene using 2,2,6,6‐tetramethyl‐1‐piperidinyloxy (TEMPO) as controller is presented. Polymerizations with a bimolecular initiator (benzoyl peroxide; BPO) were carried out at 120 and 130°C, with TEMPO/BPO molar ratios ranging from 0.9 to 1.5. Results indicate that increasing temperature increases the rate of polymerization while the decrease in molecular weights is only slight. It was also observed that increasing the ratio of TEMPO/BPO decreased both the rate of polymerization and molecular weights. Probably for the first time in the history of such investigations, the paper contains a comprehensive database, appropriate for parameter estimation in aid of future modelling studies, since it comes from a systematic data collection containing independent replication.     

Post‐polymerization modification by nitroxide radical coupling

Post‐polymerization modification is an attractive approach to extend applications and convert commodity plastics into products with new, desirable and tunable properties. Among the post‐polymerization modification methods, the nitroxide radical coupling (NRC) reaction has been shown to be a convenient and versatile way to graft specific functionalities onto polymer chains and to control the onset and yield of polymer crosslinking during peroxide‐initiated processes. The use of 2,2,6,6‐tetramethylpiperidine‐1‐oxyl (TEMPO) and its derivatives as controllers of scorch in crosslinking and as functionalizers in functionalization reactions is thoroughly described. Examples are also given of graft polymerization from macroalkoxyamines generated by NRC and grafting of nitroxides by irradiation processes. In addition, in this review we attempt to demonstrate the broad applications of the NRC reaction in the preparation of polymers with a multitude of functionalities and elaborate architectures. The examples discussed here concern the use of atom transfer and single electron transfer NRC reactions to design a variety of polymers with asymmetrical structure and the use of the radical crossover reaction, based on the alkoxyamine dynamic covalent bond, to generate reversible polymer structures and switchable functional polymers. © 2018 Society of Chemical Industry     

Synthesis of new open‐chain alkoxyamines and their evaluation for nitroxide‐mediated radical polymerization

New readily available open‐chain alkoxyamines have been synthesized and evaluated as unimolecular initiators for nitroxide‐mediated radical polymerization of styrene and n‐butyl acrylate. The observed moderate control of polymerization is explained by the low thermostability of the parent nitroxide. Copyright © 2004 Society of Chemical Industry     

Synthesis of two‐end‐functionalized copolymer of styrene and methyl methacrylate via living radical polymerization

The random copolymers (HO‐P(St‐r‐MMA)‐COOH) of styrene (St) and methyl methacrylate (MMA) with hydroxyl group at one end and carboxyl group at another end were synthesized by nitroxide‐mediated living radical polymerization initiated by 4,4′‐azobis(4‐cyanovaleric acid) (ACVA) and 4‐hydroxyl‐2,2,6,6–tetramethylpiperidineoxyl (TEMPO‐OH). The experimental results have shown that all synthesized copolymers have narrow molecular weight distribution. The conversion of monomers and the molecular weight of copolymer increase with polymerization time. Thus, a copolymerization mechanism containing living radical polymerization is suggested. The use of this method permits the copolymer with two functional chain ends and controllable molecular weight as well as low molecular weight distribution. X‐ray photoelectron spectroscopy result shows that the synthesized copolymers can be tethered on the surface of silicon wafer through the reaction between the hydroxyl end of the copolymer and native oxide layer on the wafer. In addition, an organic/inorganic hybrid surface has achieved by treating copolymer tethered Si‐substrates with SiCl₄ vapor. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 102: 3118–3122, 2006     

Application of a new unimolecular initiator in the synthesis of (α,ω) ketone functionalized polystyrene in nitroxide mediated polymerization

The ketone functionalized N‐alkoxyamine, a derivative of 4‐oxo‐2,2,6,6‐tetramethylpiperidin‐1‐oxyl (4‐oxo‐TEMPO) was synthesized and applied as an initiator in the nitroxide mediated polymerization of styrene in bulk at 120°C. In the presence of the prepared initiator: 1‐phenyl‐1‐(4‐oxo‐2,2,6,6‐tetramethylpiperidinoxy)propanone polymers with well‐defined molecular weight were obtained. By contrast, when an accelerator such as acetic anhydride (10%) was added to the system, lower control of polymerization was observed. Additionally, the functionality of polymers was evaluated on the basis of a quantitative investigation of UV–visible spectra of 2,4‐dinitrophenylhydrazone formed from the polymers and the synthesized initiator. The UV–vis spectra of the hydrazone derivatives obtained from polymers by means of 2,4‐dinitrophenylhydrazone made it possible to confirm that the polymers prepared in the presence of the ketone functionalized N‐alkoxyamine retain the ketone functionality on the polymer chain. The functionality for the obtained polymers exceeded 1 significantly. The obtained (α, ω) telechelic polymers are of great importance in the synthesis of new biohybrid materials such as bioconjugates with proteins or peptides as well as new polymer nanostructures. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Synthesis and evaluation of a new polar, TIPNO type nitroxide for “living” free radical polymerization

The bromine-magnesium exchange of 2-bromopyridine provides an easy access to a new versatile TIPNO type nitroxide. The synthesis of four functionalized alkoxyamines have been achieved. Polymerizations of styrene and n-butyl acrylate mediated with this new nitroxide exhibited all the expected features of a controlled system. Because of its increase of polarity, this pyridine nitroxide is more efficient than TIPNO for the acrylate polymerization as no added free nitroxide is required, that confirms the strong influence of the polarity of the nitroxide on the efficiency of nitroxide-mediated radical polymerization, result already observed in the case of the polar SG1 nitroxide. Different block copolymers were synthesized. Polystyrene, poly(n-butyl acrylate) and poly(tert-butyl acrylate) blocks were successfully used as macroinitiators for the synthesis of various diblock and triblock copolymers. A representative example of such architecture is given by polystyrene-b-poly(n-butyl acrylate)-b-poly(tert-butyl acrylate) with a PDI of 1.2!     

Effect of acrylic acid neutralization on ‘livingness’ of poly[styrene‐ran‐(acrylic acid)] macro‐initiators for nitroxide‐mediated polymerization of styrene

BACKGROUND: The effect of acrylic acid neutralization on the degradation of alkoxyamine initiators for nitroxide‐mediated polymerization (NMP) was studied using styrene/acrylic acid and styrene/sodium acrylate random copolymers (20 mol% initial acrylate feed concentration) as macro‐initiators. The random copolymers were re‐initiated with fresh styrene in 1,4‐dioxane at 110 °C at SG1 mediator/BlocBuilder^® unimolecular initiator ratios of 5 and 10 mol%. RESULTS: The value of k_pK (k_p = propagation rate constant, K = equilibrium constant) was not significantly different for styrene/acrylic acid and styrene/sodium acrylate compositions at 110 °C (k_pK = 2.4 × 10^?6–4.6 × 10^?6 s^?1) and agreed closely with that for styrene homopolymerization at the same conditions (k_pK = 2.7 × 10^?6–3.0 × 10^?6 s^?1). All random copolymers had monomodal, narrow molecular weight distributions (polydispersity index M?_w/M?_n = 1.10–1.22) with similar number‐average molecular weights M?_n = 19.3–22.1 kg mol^?1. Re‐initiation of styrene/acrylic acid random copolymers with styrene resulted in block copolymers with broader molecular weight distributions (M?_w/M?_n = 1.37–2.04) compared to chains re‐initiated by styrene/sodium acrylate random copolymers (M?_w/M?_n = 1.33). CONCLUSIONS: Acrylic acid degradation of the alkoxyamines was prevented by neutralization of acrylic acid and allowed more SG1‐terminated chains to re‐initiate the polymerization of a second styrenic block by NMP. Copyright © 2008 Society of Chemical Industry     

Synthesis of hydroxyl‐terminated copolymer of styrene and 4‐vinylpyridine via nitroxide‐mediated living radical polymerization

The random copolymers of styrene (St) and 4‐vinylpyridine (4‐VP) with hydroxyl end group and low polydispersities were synthesized by nitroxide‐mediated living radical polymerization initiated by azobisisobutyronitrile (AIBN) and 4‐hydroxyl‐2,2,6,6–tetramethylpiperidine‐oxyl (TEMPO‐OH). The experimental results have shown that all synthesized copolymers have narrow molecular weight distribution. The conversion of monomers and the molecular weight of copolymer increased with polymerization time. The copolymerization rate is affected by molar ratios of HTEMPO to AIBN. ¹H‐Nuclear magnetic resonance spectra shows that one end of copolymers was capped by TEMPO‐OH moiety. The use of this method permits the copolymer with hydroxyl chain end and controllable molecular weight and molecular weight distribution. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1842–1847, 2004     

Fabrication and characterization of tunable wettability surface on copper substrate by poly(ionic liquid) modification via surface‐initiated nitroxide‐mediated radical polymerization

Poly(ionic liquid) surfaces with tunable wettability were successfully prepared on micro/nanoscale CuO/Cu composite substrates by a surface‐initiated nitroxide‐mediated radical polymerization technique. Various characterization techniques including X‐ray photoelectron spectroscopy, cold field emission scanning electron microscopy, and static water contact angle measurement were used to characterize the surfaces for each surface modification step. Kinetic studies revealed that the polymer chain growth from the surface was a controlled/“living” polymerization process. The surface with tunable wettability, reversible switching between hydrophilicity and hydrophobicity can be easily achieved by sequential counteranion exchange. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Photo‐induced controlled radical polymerization of methyl methacrylate mediated by photosensitive nitroxides

Photosensitive nitroxides bearing different chromophore groups (benzophenone, naphthalene and quinoline) were synthesized and characterized. The photochemical properties of the synthesized products were investigated by UV?visible and fluorescence measurements. The results indicated that an efficient energy transfer from the chromophore moiety to the nitroxide radical moiety could occur within the molecular distances. The photo‐induced nitroxide‐mediated polymerization of methyl methacrylate (MMA) was performed using the photosensitive nitroxide/2,2‐dimethoxy‐2‐phenyl acetophenone as a bimolecular mediated system. The controlled character of the polymerization was confirmed by the linear tendency of molecular weight evolution with narrow molecular weight distribution (1.3?1.4). The experimental conditions, such as type of chromophore, initiator concentration and molar ratio of initiator/nitroxide, are discussed for a better understanding of the mechanism of the controlled polymerization. Using the polymerization products as macroinitiator, the chain extension reaction of MMA turned out to be able to re‐initiate further polymerization of the monomer. © 2014 Society of Chemical Industry     

High‐molecular‐weight polyacrylonitrile by atom transfer radical polymerization

A single‐pot atom transfer radical polymerization was used for the first time to successfully synthesize polyacrylonitrile with a molecular weight higher than 80,000 and a narrow polydispersity as low as 1.18. This was achieved with CuBr/isophthalic acid as the catalyst, 2‐bromopropionitrile as the initiator, and N,N‐dimethylformamide as the solvent. The effects of the solvent on the polymerization of acrylonitrile were also investigated. The induction period was shorter in N,N‐dimethylformamide than in propylene carbonate and toluene, and the rate of the polymerization in N,N‐dimethylformamide was fastest. The molecular weight of polyacrylonitrile agreed reasonably well with the theoretical molecular weight in N,N‐dimethylformamide. When chlorine was used in either the initiator or the catalyst, the rate of polymerization showed a trend of decreasing, and the molecular weight deviated from the theoretical predication significantly. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3372–3376, 2006     

Synthesis of new free‐radical initiators for polymerization

Synthesis and properties of new initiating systems formed from commercially available ketones, glycols, and hydrogen peroxide (60%) are presented. In preparation of free radical initiators methyl ethyl ketone, which was oxidized by hydrogen peroxide, was used. Reaction was carried out in etanodiol or 1,4‐butanodiol as diluent. The obtained initiators with cobalt octoate as a promotor were applied for crosslinking of the commercially available unsaturated polyester resin. Properties of the resin were compared with those obtained while it was hardened by the typical curing system containing methyl ethyl ketone hydroperoxide and cobalt octoate. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 2238–2243, 2003     

One‐step,one‐pot photoinitiation of free radical and free radical promoted cationic polymerizations

We describe here a novel approach to photoinitiate free radical and cationic polymerizations concurrently, involving the use of benzoin in conjunction with an onium salt such as diphenyl iodonium or N‐alkoxy pyridinium salt. On photolysis, benzoyl radicals formed from the decomposition of benzoin initiate free radical polymerization of methyl methacrylate. The hydroxy benzyl radicals formed concomitantly are readily oxidized to the corresponding cation by the onium salt to initiate cationic polymerization of cyclohexene oxide in the same system. Evidence for two independent polymerizations was obtained from studies involving gel permeation chromatography, extractions, and infrared and proton nuclear magnetic resonance analysis of the polymers. The effect of the type of the onium salt on each polymerization was also investigated. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 85: 2389–2395, 2002     

Synthesis and characterization of hyperbranched poly(ethyl methacrylate) by quasi‐living radical polymerization of photofunctional inimer

The hyperbranched poly(ethyl methacrylate)s (PEMAs) were prepared by the quasi‐living radical polymerization of 2‐(N,N‐diethylaminodithiocarbamoyl)ethyl methacrylate (DTCM). DTCM monomer plays an important role in this polymerization system as an inimer that is capable of initiating quasi‐living radical polymerization of the vinyl group. Hyperbranched PEMAs with relatively narrow polydispersity ( M _w/ M _n ≈ 1.6) were obtained. The compact nature of the hyperbranched PEMAs is demonstrated by solution properties which are different from those of the linear analogues. © 2002 Society of Chemical Industry     

Thermal characterization of poly(vinyl chloride) samples prepared by living radical polymerization: Comparison with poly(vinyl chloride) prepared by free radical polymerization

Poly(vinyl chloride) (PVC) samples were synthesized by a living radical polymerization (LRP) method and compared with commercial PVC prepared by the conventional free radical polymerization (FRP). The differences were assessed, for the first time, in terms of viscosimetry parameters and thermal analysis. The LRP method used to prepare the PVC‐LRP samples is the only one available to obtain this polymer free of structural defects, being of commercial interest in a view of preparing a new generation of PVC‐based polymer with outstanding performance. The polymerization temperature selected (35°C) to prepare the LRP samples is currently used in the industry to prepare PVC‐FRP grades with moderate to high molecular weight. Since the thermal stability is a direct consequence of the polymer structure, this study is of vital importance to understand the potential of new PVC‐LRP. The thermoanalytical measurements demonstrate an enhanced thermal stability of PVC‐LRP when compared with its FRP counterpart. The PVC‐LRP sample with very low molecular weight reveals a higher thermal stability than the most stable PVC‐FRP sample. It is the first report dealing with thermal analysis of PVC prepared by LRP. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

An iron‐based reverse ATRP process for the living radical polymerization of acrylonitrile

A hexa‐substituted ethane thermal iniferter, diethyl‐2,3‐dicyano‐2,3‐di(p‐tolyl) succinate (DCDTS), was firstly used as the initiator in the reverse atom transfer radical polymerization (RATRP) of acrylonitrile. FeCl₃ coordinated by isophthalic acid (IA) was used as the catalyst in this system. The polymerization in N,N‐dimethylformamide not only shows the best control of molecular weight and its distribution but also provides rather rapid reaction rate with the ratio of [AN] : [DCDTS] : [FeCl₃] : [IA] at 500 : 1 : 2 : 4. The polymers obtained were end‐functionalized by chlorine atom, and they were used as macroinitiators to proceed the chain extension polymerization in the presence of FeCl₂/IA catalyst system via a conventional ATRP process and polyacrylonitrile obtained was with M_n = 39,260, PDI = 1.25. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007