Polyacrylamide–clay nanocomposite materials prepared by photopolymerization with acrylamide as an intercalating agent

A series of nanocomposite materials consisting of water‐soluble polyacrylamide (PAA) and layered montmorillonite (MMT) clay platelets were prepared by the effective dispersion of the inorganic nanolayers of the MMT clay in the organic PAA matrix via in situ ultraviolet‐radiation polymerization. The acrylamide monomers functioned as both the intercalating agent and the reacting monomers. As a representative procedure for the preparation of the nanocomposites, organic acrylamide monomers were first intercalated into the interlayer regions of acrylamide‐treated organophilic clay hosts, and this was followed by one‐step ultraviolet‐radiation free‐radical polymerization with benzil as a photoinitiator. The as‐prepared polyacrylamide–clay nanocomposite (PCN) materials were subsequently characterized by Fourier transform infrared spectroscopy, wide‐angle powder X‐ray diffraction, and transmission electron microscopy. The effects of the material composition on the thermal stability, optical clarity, and gas‐barrier properties of pristine PAA and PCN materials, in the forms of fine powders and membranes, were also studied by differential scanning calorimetry, thermogravimetric analysis, ultraviolet–visible transmission spectroscopy, and gas permeability analysis. The molecular weights of PAA extracted from PCN materials and pristine PAA were determined by gel permeation chromatography with tetrahydrofuran as an eluant. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3489–3496, 2004     

Preparation and properties of (BATB–ODPA) polyimide–clay nanocomposite materials

A series of polymer–clay nanocomposite (PCN) materials consisting of 1,4‐bis(4‐aminophenoxy)‐2‐tert‐butylbenzene–4,4′‐oxydiphthalic anhydride (BATB–ODPA) polyimide (PI) and layered montmorillonite (MMT) clay were successfully prepared by an in situ polymerization reaction through thermal imidization up to 300°C. The synthesized PCN materials were subsequently characterized by Fourier‐Transform infrared (FTIR) spectroscopy, wide‐angle powder X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The effects of material composition on thermal stability, mechanical strength, molecular permeability and optical clarity of bulk PI and PCN materials in the form of membranes were studied by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), molecular permeability analysis (GPA) and ultraviolet‐visible (UV/VIS) transmission spectra, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1072–1079, 2004     

Comparative studies of the properties of poly(methyl methacrylate)–clay nanocomposite materials prepared by in situ emulsion polymerization and solution dispersion

A series of polymer–clay nanocomposite (PCN) materials consisting of organic poly(methyl methacrylate) (PMMA) and inorganic montmorillonite (MMT) clay platelets were prepared successfully by the effective dispersion of nanolayers of the MMT clay in the PMMA framework through both in situ emulsion polymerization and solution dispersion. The as‐prepared PCN materials obtained with both approaches were subsequently characterized with wide‐angle powder X‐ray diffraction and transmission electron microscopy. For a comparison of the anticorrosion performance, a PCN material (e.g., 3 wt % clay loading) prepared by in situ emulsion polymerization, showing better dispersion of the clay platelets in the polymer matrix, exhibited better corrosion protection in the form of a coating on a cold‐rolled steel coupon than that prepared by solution dispersion, which showed a poor dispersion of the clay nanolayers according to a series of electrochemical corrosion measurements. Comparative studies of the optical clarity, molecular barrier properties, and thermal stability of samples prepared in both ways, as membranes and fine powders, were also performed with ultraviolet–visible transmission spectroscopy, molecular permeability analysis, thermogravimetric analysis, and differential scanning calorimetry. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 94: 1936–1946, 2004     

Effective enhancement of anticorrosive properties of polystyrene by polystyrene–clay nanocomposite materials

A series of polymer–clay nanocomposite (PCN) materials consisting of polystyrene (PS) and layered montmorillonite (MMT) clay was prepared by effectively dispersing the inorganic nanolayers of MMT clay in the organic PS matrix via in situ thermal polymerization. Organic styrene monomers were first intercalated into the interlayer regions of organophilic clay hosts, followed by a typical free radical polymerization with BPO as the initiator. The as‐synthesized PCN materials were characterized by infrared spectroscopy (IR), wide‐angle powder X‐ray diffraction (XRD) and transmission electron microscopy (TEM). PCN coatings with low clay loading (1 wt %) on cold‐rolled steel (CRS) were found to be superior in anticorrosion to those of bulk PS, based on a series of electrochemical measurements of corrosion potential, polarization resistance and corrosion current in a 5 wt % aqueous NaCl electrolyte. The molecular weights of PS extracted from PCN materials and bulk PS were determined by gel permeation chromatography (GPC) with tetrahydrofuran (THF) as the eluent. The effects of material composition on molecular barrier and thermal stability of PS and PCN materials, in the form of both free‐standing films and fine powders, were also studied by molecular permeability analysis, differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA), respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1970–1976, 2004     

Preparation and properties of heterocyclically conjugated poly(3‐hexylthiophene)–clay nanocomposite materials

A series of heterocyclically conjugated polymer–clay nanocomposite (PCN) materials that consisted of organic poly(3‐hexylthiophene) (P3HT) and inorganic montmorillonite (MMT) clay platelets were prepared by in situ oxidative polymerization with FeCl₃ as an oxidant. The as‐synthesized PCN materials were characterized by Fourier transform infrared (FTIR) spectroscopy, wide‐angle powder X‐ray diffraction (WAXRD), and transmission electron microscopy (TEM). The effects of the material composition on the anticorrosion, gas barrier, thermal stability, flammability, mechanical strength, and electrical conductivity properties of the P3HT and PCN materials were studied by electrochemical corrosion measurements, gas‐permeability analysis (GPA), thermogrametric analysis (TGA), limiting oxygen index (LOI) measurements, dynamic mechanical analysis (DMA), and a four‐point probe technique, respectively. The molecular weights of extracted and bulk P3HT were determined by gel permeation chromatography (GPC) with THF as an eluant. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3438–3446, 2004     

Synthesis and dielectric properties of poly(methyl methacrylate)–clay nanocomposite materials

Poly(methyl methacrylate) (PMMA)–clay nanocomposite (PCN) materials were synthesized through in situ intercalative polymerization. A cationic surfactant, [2(dimethylamino)ethyl]triphenylphosphonium bromide, was used as an intercalating agent with pristine Na⁺‐montmorillonite (MMT). The synthesized PCN materials were subsequently investigated by a series of characterization techniques, including wide‐angle powder X‐ray diffraction, Fourier transform IR spectroscopy, transmission electron microscopy, thermogravimetric analysis, and differential scanning calorimetry. Compared to pure PMMA, the PCN materials exhibit higher thermal degradation temperatures and glass‐transition temperatures. The dielectric properties of PCN blending with a commercial PMMA material in film form with clay loading from 0.5 to 5.0 wt % were measured under frequencies of 100 Hz–1 MHz at 35–100°C. Significantly depressed dielectric constants and losses were observed for these PCN‐blending materials. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 2175–2181, 2005     

Enhancement of corrosion protection effect of poly(styrene‐co‐acrylonitrile) by the incorporation of nanolayers of montmorillonite clay into copolymer matrix

A series of polymer–clay nanocomposite (PCN) materials that consisted of poly(styrene‐co‐acrylonitrile) (PSAN) and layered montmorillonite (MMT) clay were successfully prepared by effectively dispersing the inorganic nanolayers of MMT clay into the organic PSAN matrix by a conventional in situ thermal polymerization. First of all, organic styrene and AN monomers at a specific feeding ratio were simultaneously intercalated into the interlayer regions of organophilic clay hosts and followed by a typical free‐radical polymerization with benzyl peroxide as initiator. The as‐synthesized PCN materials were subsequently characterized by FTIR spectroscopy, wide‐angle powder X‐ray diffraction, and transmission electron microscopy. The as‐prepared PCN materials, in the form of coatings, incorporated with low clay loading (e.g., 1 wt %) on cold‐rolled steel, were found to be much superior in corrosion protection over those of bulk PSAN based on a series of standard electrochemical measurements of corrosion potential, polarization resistance, and corrosion current in 5 wt % aqueous NaCl electrolyte. Molecular weights of PSAN extracted from PCN materials and bulk PSAN were determined by gel permeation chromatography with THF as eluant. Effects of the material composition on the molecular barrier and thermal stability of PSAN along with PCN materials, in the form of both membrane and fine powder, were also studied by molecular permeability analysis, differential scanning calorimetry, and thermogravimetric analysis, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 2269–2277, 2004     

Enhanced corrosion prevention effect of polysulfone–clay nanocomposite materials prepared by solution dispersion

A series of polymer–clay nanocomposite (PCN) materials containing polysulfone (PSF) and layered MMT clay were successfully prepared by effectively dispersing inorganic nanolayers of MMT clay in an organic PSF matrix via a solution dispersion technique. The synthesized PCN materials were subsequently investigated with a series of characterization techniques, including Fourier transform infrared (FTIR) spectroscopy, wide‐angle powder X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The prepared PCN coatings with low clay loading (1 wt %) on cold‐rolled steel (CRS) were found to be superior in corrosion prevention to those of bulk PSF, based on a series of electrochemical measurements of corrosion potential, polarization resistance, corrosion current and electrochemical impedance spectroscopy (EIS) in a 5 wt % aqueous NaCl electrolyte. The effects of material composition on the molecular barrier, mechanical strength and optical clarity of PSF and PCN materials, in the form of membranes, was also studied by molecular permeability analysis (GPA), dynamic mechanical analysis (DMA) and UV‐Visible transmission spectra, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 631–637, 2004     

Poly(N‐vinylcarbazole)–clay nanocomposite materials prepared by photoinitiated polymerization with triarylsulfonium salt initiator

A series of polymer–clay nanocomposite (PCN) materials that consist of poly(N‐vinylcarbazole) (PNVC) and layered montmorillonite (MMT) clay are prepared by effectively dispersing the inorganic nanolayers of MMT in an organic PNVC matrix via in situ photoinitiated polymerization with triarylsulfonium salt as the initiator. Organic NVC monomers are first intercalated into the interlayer regions of the organophilic clay hosts, followed by one‐step UV‐radiation polymerization. The as‐synthesized PCN materials are typically characterized by Fourier transform IR spectroscopy, wide‐angle X‐ray diffraction, and transmission electron microscopy. The molecular weights of PNVCs extracted from the PCN materials and the bulk PNVC are determined by gel permeation chromatography analysis with tetrahydrofuran as the eluant. The morphological image of the synthesized materials is observed by an optical polarizing microscope. The effects of the material composition on the optical properties and thermal stability of PNVCs and a series of PCN materials (solution and fine powder) are also studied by UV–visible absorption spectra measurements, thermogravimetric analysis, and differential scanning calorimetry, respectively. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 91: 1904–1912, 2004     

Preparation and characterization of poly(butylene terephthalate) nanocomposites with various organoclays

Layered‐silicate‐based polymer–clay nanocomposite materials were prepared depending on the surface modification of montmorillonite (MMT). Nanocomposites consisting of poly(butylene terephthalate) (PBT) as a matrix and dispersed inorganic clay modified with cetyl pyridinium chloride (CPC), benzyl dimethyl N‐hexadecyl ammonium chloride, and hexadecyl trimethyl ammonium bromide by direct melt intercalation were studied. The organoclay loading was varied from 1 to 5 wt %. The organoclays were characterized with X‐ray diffraction (XRD) to compute the crystallographic spacing and with thermogravimetric analysis to study the thermal stability. Detailed investigations of the mechanical and thermal properties as well as a dispersion study by XRD of the PBT/clay nanocomposites were conducted. X‐ray scattering showed that the layers of organoclay were intercalated with intercalating agents. According to the results of a differential scanning calorimetry analysis, clay acted as a nucleating agent, affecting the crystallization. The PBT nanocomposites containing clay treated with CPC showed good mechanical properties because of intercalation into the polymer matrix. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Enhanced corrosion protection coatings prepared from soluble electronically conductive polypyrrole‐clay nanocomposite materials

A series of electronically conductive nanocomposite materials that consisted of soluble polypyrrole (PPY) and layered montmorillonite (MMT) clay platelets were prepared by effectively dispersing the inorganic nanolayers of MMT clay in organic PPY matrix via an in situ oxidative polymerization with dodecylbenzene sulfonic acid (DBSA) as dopant. Organic pyrrole monomers were first intercalated into the interlayer regions of organophilic clay hosts and followed by a one‐step oxidative polymerization. The as‐synthesized electronically conductive polypyrrole–clay nanocomposite (PCN) materials were then characterized by Fourier transformation infrared (FTIR) spectroscopy, wide‐angle powder X‐ray diffraction (XRD), and transmission electron microscopy (TEM). PCNs in the form of coatings with low clay loading (e.g., 1.0 wt %) on cold‐rolled steel (CRS) were found to exhibit much better in corrosion protection over those of pristine PPY based on a series of electrochemical measurements including corrosion potential, polarization resistance, and corrosion current in 5 wt % aqueous NaCl electrolyte. Effects of the material composition on the thermal stability, optical properties, and electrical conductivity of pristine PPY along with PCN materials, in the form of fine powder, powder‐pressed pellet, and solution, were also studied by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), UV‐visible absorption spectra, and four‐point probe technique, respectively. The viscosity of PPY existed in PCN materials and pristine PPY were determined by viscometric analysis with m‐cresol as solvent. The heterogeneous nucleating effect of MMT clay platelets in PPY matrix was studied by wide‐angle powder XRD. The corresponding morphological images of the nucleating behavior of clay platelets in PPY matrix were investigated by scanning electron microscopy (SEM). © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 3264–3272, 2003     

Preparation and properties of polyimide–clay nanocomposite materials for anticorrosion application

A series of polymer–clay nanocomposite (PCN) materials that consist of organosoluble polyimide and layered montmorillonite clay were prepared by the solution dispersion technique. The organosoluble polyimide containing non‐coplanar moiety in diamine monomer and flexible bridging linkages in dianhydride monomer was synthesized by chemical imidization. The as‐synthesized PCN materials were characterized by infrared spectroscopy, wide‐angle powder X‐ray diffraction, and transmission electron microscopy. The organosoluble polyimide showed better corrosion resistance compared to polyaniline, poly(o‐ethoxyaniline) and poly(methyl methacrylate) by using a series of standard electrochemical corrosion measurements of corrosion potential, polarization resistance, and corrosion current in 5 wt % aqueous NaCl electrolyte. Polyimide–clay nanocomposite materials incorporated with low loading of clay were found to further improve corrosion inhibition over pure polyimide. Effects of the material composition on the O₂/H₂O molecular permeability, optical clarity, and thermal properties of polyimide–clay nanocomposite materials were studied by molecular permeability analysis, UV–visible transmission spectra, thermogravimetric analysis, and differential scanning calorimetry, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 3573–3582, 2004     

Melt compounding of PMMA/clay nanocomposites with styrene‐maleic anhydride copolymers: Effect of copolymer type on thermal,mechanical and dielectric properties

Poly(methyl methacrylate) (PMMA)‐clay nanocomposites (PCN) were prepared through melt blending. Styrene‐maleic anhydride copolymers (SMA) of different molecular weights and MA contents were used as compatibilizers with organically modified clay. The melt‐blended PCN materials were subsequently investigated by a series of characterization techniques, including wide‐angle X‐ray diffraction, transmission electron microscopy, differential scanning calorimetry, thermogravimetric analysis, dynamic mechanical thermal analysis, and thermal mechanical analysis. Compared with unmodified PMMA, with only 5 wt% clay loading, the modified PCN materials exhibit higher glass‐transition temperatures, higher dynamic storage moduli, and lower thermal expansion coefficients. The dielectric properties of PCNs in plate form were measured with dielectric spectroscopy. Significant increase in dielectric permitivities and losses were observed for these PCNs. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Influence of granulometry and organic treatment of a Brazilian montmorillonite on the properties of poly(styrene‐co‐n‐butyl acrylate)/layered silicate nanocomposites prepared by miniemulsion polymerization

The influence of granulometry and organic treatment of a Brazilian montmorillonite (MMT) clay on the synthesis and properties of poly(styrene‐co‐n‐butyl acrylate)/layered silicate nanocomposites was studied. Hybrid latexes of poly(styrene‐co‐butyl acrylate)/MMT were synthesized via miniemulsion polymerization using either sodium or organically modified MMT. Five clay granulometries ranging from clay particles smaller than 75 μm to colloidal size were selected. The size of the clay particles was evaluated by specific surface area measurements (BET). Cetyl trimethyl ammonium chloride was used as an organic modifier to enhance the clay compatibility with the monomer phase before polymerization and to improve the clay distribution and dispersion within the polymeric matrix after polymerization. The sodium and organically modified natural clays as well as the composites were characterized by X‐ray diffraction analysis. The latexes were characterized by dynamic light scattering. The mechanical, thermal, and rheological properties of the composites obtained were characterized by dynamical‐mechanical analysis, thermogravimetry, and small amplitude oscillatory shear tests, respectively. The results showed that smaller the size of the organically modified MMT, the higher the degree of exfoliation of nanoplatelets. Hybrid latexes in presence of Na‐MMT resulted in materials with intercalated structures. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Effect of clay with different cation exchange capacity on the morphology and properties of poly(methyl methacrylate)/clay nanocomposites

PMMA/clay nanocomposites were successfully prepared by in situ free‐radical polymerization with the organic modified MMT‐clay using methyl methacrylate monomer and benzoyl peroxide initiator. Two clays with different cation exchange capacity have been used to prepare and compare the several properties. The clays have been modified using Amphoterge K2 by ion exchange reaction to increase the compatibility between the clay and polymer matrices. The modified clays have been characterized by wide‐angle X‐ray diffraction pattern, Fourier transform infrared spectroscopy, and thermogravimetric analysis (TGA). The powdered X‐ray diffraction and transmission electron microscopy techniques were employed to study the morphology of the PMMA/clay nanocomposites which indicate that the modified clays are dispersed in PMMA matrix to form both exfoliated and intercalated PMMA/modified clay nanocomposites. The thermomechanical properties were examined by TGA, differential scanning calorimetry, and dynamic mechanical analysis. Gas permeability analyzer shows the excellent gas barrier property of the nanocomposites, which is in good agreement with the morphology. The optical property was measured by UV–vis spectroscopy which shows that these materials have good optical clarity and UV resistance. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers     

Enhanced mechanical properties and fire retardancy of polyamide 6 nanocomposites based on interdigitated crystalline montmorillonite–melamine cyanurate

Polyamide 6 (PA6)–montmorillonite (MMT)–melamine cyanurate (MCA) nanocomposites were prepared by the incorporation of interdigitated crystalline MMT–MCA. Their morphologies were assessed by X‐ray diffraction, scanning electron microscopy, transmission electron microscopy, thermal stability measurement by thermogravimetric analysis, mechanical properties measurement by tensile tests, and fire retardancy measurement by limiting oxygen index testing and vertical burning testing (UL‐94). The results indicate that MMT–MCA was homogeneously nanodispersed in PA6. Compared with PA6–MCA, the PA6–MMT–MCA nanocomposites showed enhanced thermal stability. The mechanical properties and fire retardancy show that the PA6–MMT–MCA nanocomposites with 5 wt % total loading of MMT–MCA reached UL‐94 V‐2 rating (3.2 mm) and significantly increased the tensile strength of PA6 up to 24.8 % with only 1 wt % MMT in PA6. Through the control the weight ratio of MMT and MCA in MMT–MCA, the Young's modulus of PA6 could be adjusted in a very wide range (300–1100 MPa) because of the dual role of the rigid MMT and nonrigid MCA layers. The reinforced mechanism of the mechanical properties was also investigated. Consequently, the PA6–MMT–MCA nanocomposites with a good nanodispersing ability, improved thermal stability, excellent mechanical properties, and good flame retardancy were obtained and could provide broad prospects for wider applications for PA6 materials. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2018 , 135, 46039.     

Enhancement of corrosion protection effect of poly(o-ethoxyaniline) via the formation of poly(o-ethoxyaniline)-clay nanocomposite materials

A series of polymer-clay nanocomposite (PCN) materials that consisted of emeraldine base of poly(o-ethoxyaniline) (PEA) and layered montmorillonite (MMT) clay were prepared by effectively dispersing the inorganic MMT clay platelets in organic PEA matrix via in situ oxidative polymerization. Organic o-ethoxyaniline monomers were first intercalated into the interlayer regions of organophilic clay hosts and were followed by a one-step oxidative polymerization. The as-synthesized PCN materials were characterized by Fourier transform infrared (FTIR) spectroscopy, wide-angle X-ray diffraction (XRD) and transmission electron microscopy (TEM).PCN materials at low clay loading up to 3 wt% in the form of coating (e.g. 0.5 wt%) on cold-rolled steel (CRS) were found to exhibit much superior corrosion inhibition effect as compared to those of the bulk PEA by performing a series of electrochemical measurements of corrosion potential, polarization resistance, corrosion current and impedance spectroscopy in 5 wt% aqueous NaCl electrolyte. Furthermore, it was found that a further increase of clay loading up to 3 wt% results in a slightly enhanced molecular barrier property of PCN materials. The molecular weights of PEA extracted from PCN materials and bulk PEA were determined by gel permeation chromatography (GPC) analysis with NMP as eluant. Effects of the material composition on the molecular barrier, thermal stability, electrical conductivity and optical properties of PEA along with a series of PCN materials, in the form of free-standing film, fine powder and solution, were also studied by molecular permeability measurements (GPA), thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), four-point probe technique and UV-vis spectra.     

Synthesis of poly(butyl acrylate‐co‐methyl methacrylate)/montmorillonite waterborne nanocomposite via semibatch emulsion polymerization

Poly(butyl acrylate‐co‐methyl methacrylate)‐montmorillonite (MMT) waterborne nanocomposites were successfully synthesized by semibatch emulsion polymerization. The syntheses of the nanocomposites were performed in presence of sodium montmorillonite (Na‐MMT) and organically modified montmorillonite (O‐MMT). O‐MMT was used directly after the modification of Na‐MMT with dimethyl dioctadecyl ammonium chloride. Both Na‐MMT and O‐MMT were sonified to obtain nanocomposites with 47 wt % solids and 3 wt % Na‐MMT or O‐MMT content. Average particle sizes of Na‐MMT nanocomposites were measured as 110–150 nm while O‐MMT nanocomposites were measured as 200–350 nm. Both Na‐MMT and O‐MMT increased thermal, mechanical, and barrier properties (water vapor and oxygen permeability) of the pristine copolymer explicitly. X‐ray diffraction and transmission electron microscope studies show that exfoliated morphology was obtained. The gloss values of O‐MMT nanocomposites were found to be higher than that of the pristine copolymer. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42373.     

Structure and properties of poly(o‐methoxyaniline)–clay nanocomposite materials

In this study, we prepared a series of polymer–clay nanocomposite (PCN) materials that consisted of an emeraldine base of poly(o‐methoxyaniline) and layered montmorillonite. Organic o‐methoxyaniline monomers were first intercalated into the interlayer regions of organophilic clay hosts followed by a one‐step in situ oxidative polymerization. The as‐synthesized PCN materials were subsequently characterized by FTIR spectroscopy, wide‐angle powder X‐ray diffraction, and transmission electron microscopy. The molecular weights of PMA extracted from PCN materials and bulk PMA were determined by GPC with THF as eluant. Effects of the material composition on the thermal stability, flame resistance, electrical conductivity, and corrosion inhibition performance of PMA, along with a series of PCN materials in the form of fine powder and coating, were also studied by TGA, limiting oxygen index measurements, four‐point probe technique, and electrochemical corrosion measurements, respectively. Morphological images of as‐synthesized materials were also investigated by SEM. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1072–1080, 2003     

An in situ intercalative polymerization method for preparing UV curable clay–polymer nanocomposites

A novel in situ intercalative polymerization technique was used to disperse clay mineral in a precursor resin for use in UV curing by performing an in situ ion exchange reaction during polyesterification. Unmodified montmorillonite (MMT) was added to a reaction mixture composed of monomers and methyl, tallow, bis‐2‐hydroxyethyl ammonium (MTEtOH) during the synthesis of unsaturated polyesters to create resins containing highly dispersed, organically modified MMT. UV‐curable clay–polymer nanocomposite (CPN) films were then prepared utilizing donor–acceptor chemistry through reactions of the unsaturated polyester resin with triethylene glycol divinyl ether. Functional group conversion improved up to 15% by the incorporation of clay mineral into the polymer matrix through the in situ polymerization method. The CPNs also had improved barrier, mechanical, and thermal properties over a control film containing no clay mineral. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 42601.