Polylactide‐recycled wood fiber composites

Polylactide (PLA)‐recycled wood fiber (RWF) composites with a small amount of silane were compounded using a kinetic‐mixer and molded using an injection molding machine. The molded PLA‐RWF composites were characterized using gel permeation chromatography, scanning electron microscope, X‐ray diffraction, differential scanning calorimeter, tensile testing machine, and a dynamic mechanical analyzer. As observed in the stress–strain plots, the amount of necking before fracture decreased with an increasing RWF content. Similarly, the strain‐at‐break also decreased with the RWF content. The tensile strength remained the same irrespective of the RWF content. Both the tensile modulus and the storage modulus of the PLA‐RWF composites increased with the RWF content. The degree of crystallinity of the PLA increased with the addition of RWF. No reduction in the number–average molecular weight (M_n) was observed for pure PLA and PLA‐10%RWF‐0.5%Silane composites after injection molding; however, substantial reduction in M_n was found in PLA‐20%RWF‐0.5%Silane composites. Finally, a theoretical model based on Halpin–Tsai empirical relations is presented to compare the theoretical results with that of the experimental results. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Wood‐thermoplastic composites from wood flour and high‐density polyethylene

High‐density polyethylene/wood flour (HDPE/WF) composites were prepared by a twin‐screw extruder. The effects of WF, silane coupling agents, polymer compatibilizers, and their content on the comprehensive properties of the WF/HDPE composites have been studied in detail, including the mechanical, thermal, and rheological properties and microstructure. The results showed that both silane coupling agents and polymer compatibilizers could improve the interfacial adhesion between WF and HDPE, and further improve the properties of WF/HDPE composites, especially with AX8900 as a compatibilizer giving higher impact strength, and with HDPE‐g‐MAH as a compatibilizer giving the best tensile and flexural properties. The resultant composite has higher strength (tensile strength = 51.03 MPa) and better heat deflection temperature (63.1°C). © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

Properties of glycerin‐thermally modified wood flour/polypropylene composites

This study aimed to investigate the combination effect of glycerin treatment and thermal modification of wood flour on the physical, mechanical, thermal dynamic mechanical properties of wood flour/polypropylene (PP) composite. The morphological aspect was also investigated. The wood flour was first impregnated in the aqueous solution of glycerin, followed by heat treatment at 200°C for 1 h. Then the unmodified or modified wood flour was blended with PP at a weight ratio of 4:6 to prepare composites. Moisture adsorption experiment and X‐ray photoelectron spectroscopy analysis of wood flour demonstrated that the hygroscopicity and the free surface hydroxyl groups of wood flour decreased after glycerin‐thermal modification. Thickness swelling of the 10% wt glycerin‐thermally modified wood flour/PP composite was reduced by 42.8% after 96 h immersion as compared to unmodified control. Evaluation of mechanical properties in impact and flexure modes indicated that glycerin treatment alone had no significant effect, but the combination of glycerin and thermal treatment slightly decreased the strength, with the exception of 10% glycerin and heat modified sample. Dynamic mechanical analysis and scanning electron microscope illustrated the improved interfacial bonding between PP and wood flour modified by 10% glycerin and heat treatment. POLYM. COMPOS., 35:201–207, 2014. © 2013 Society of Plastics Engineers     

Soybean and linseed oil‐based composites reinforced with wood flour and wood fibers

Composites consisting of a conjugated linseed or soybean oil‐based thermoset reinforced with wood flour and wood fibers have been prepared by free radical polymerization. The thermoset resin consists of a copolymer of conjugated linseed oil (CLO) or conjugated soybean oil (CSO), n‐butyl methacrylate (BMA), divinylbenzene (DVB), and maleic anhydride (MA). The composites were cured at 180°C and 600 psi and postcured for 2 h at 200°C under atmospheric pressure. The effect of varying filler load, time of cure, filler particle size, origin of the fillers, and resin composition has been assessed by means of tensile tests, DMA, TGA, Soxhlet extraction followed by ¹H‐NMR spectroscopic analysis of the extracts, and DSC. The best processing conditions have been established for the pine wood flour composites. It has been observed that the addition of MA to the resin composition improves the filler‐resin interaction. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012     

Mechanical characterization of polypropylene–wood flour composites

The mechanical performance of different wood flour/polypropylene (PP) composites with interface modifications was compared. Wood flour was incorporated into the matrix after esterification with maleic anhydride (MAN) or without any modification but with the addition of a compatibilizing agent [maleic anhydride–polypropylene copolymer (PPMAN)] to modify the polymer–filler interaction. Composites were prepared by injection molding with different concentrations of wood flour. Mechanical properties (except Young's modulus) were not improved either by the wood flour chemical modification or by the use of PPMAN. However, both compatibilization methods were successful in improving the dispersion of the wood flour in the PP matrix. Creep behavior of composite samples was improved by the addition of PPMAN, whereas the composites prepared from MAN‐treated wood flour showed larger deformations than composites made with untreated particles. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 88: 1420–1428, 2003     

Melt rheological properties of polypropylene–wood flour composites

This article presents study of melt rheological properties of composites of polypropylene (i-PP) filled with wood flour (WF), at filler concentrations of 3–20 wt%. Results illustrate the effects of (i) filler concentration and (ii) shear stress or shear rates on melt viscosity and melt elasticity properties of the composites. Incorporation of WF into i-PP results in an increase of its melt viscosity and a decrease of melt elasticity such as die swell and first normal stress differences; these properties, however, depend on filler concentration. Processing temperature of the filled i-PP increases as compared to the nonfilled polymer.     

The effect of red phosphorus on the fire properties of intumescent pine wood flour – LDPE composites

Red phosphorus (RP) was used to improve the fire performance of wood flour – low density polyethylene (LDPE) composites containing ammonium polyphosphate (APP). The fire performance of LDPE‐based composites was investigated by using limiting oxygen index (LOI), UL‐94 standard, thermogravimetric analysis, and cone calorimeter. The addition of 30 wt% APP increased the LOI value from 17.5 to 24.2 and still burned to clamp (BC) in UL‐94 test. The RP showed beneficial effect when combinedly used with APP. The maximum beneficial effect was seen at ratio of 5:1 (APP : RP) with the highest LOI value of 27.2 and UL‐94 rating of V0. RP showed its beneficial effect via increasing the gas phase action of the flame retardant system. Copyright © 2015 John Wiley & Sons, Ltd.     

Thermal and mechanical characterization of linear low‐density polyethylene/wood flour composites

A linear low‐density polyethylene (LLDPE) matrix was modified with an organic peroxide and by a reaction with maleic anhydride (MAn) and was simultaneously compounded with untreated wood flour in a twin‐screw extruder. The thermal and mechanical properties of the modified LLDPE and the resulting composites were evaluated. The degree of crystallinity was reduced in the modified LLDPE, but it increased with the addition of wood flour for the formation of the composites. Significant improvements in the tensile strength, ductility, and creep resistance were obtained for the MAn‐modified composites. This enhancement in the mechanical behavior could be attributed to an improvement in the compatibility between the filler and the matrix. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 2775–2784, 2003     

Thermal stability of organo‐montmorillonite‐modified wood flour/poly(lactic acid) composites

In this research, wood flour (WF) was modified using sodium–montmorillonite (Na‐MMT) at four different concentrations (0.5, 1.0, 2.0, and 4.0 wt%, respectively) and didecyl dimethyl ammonium chloride (DDAC) in a two‐step process to form organo‐montmorillonite (OMMT) inside the WF or attached to the WF surface. The thus‐modified WF was then mixed with poly(lactic acid) (PLA) to produce WF/PLA composites. The thermal stability of these composites with respect to their resistance against both thermal deformation and thermal decomposition was characterized by stress relaxation, differential scanning calorimetry (DSC), and thermogravimetric (TG) analysis. Besides, the activation energies for thermal decomposition of the composites were calculated. The results showed the following: (1) The modification of WF by OMMT improved the resistance against thermal deformation of the composites at appropriate OMMT loadings (lower than 1 wt% in this study). However, after introducing excessive OMMT, the enhancements in thermal stability diminished. Composite containing WF modified by 0.5 wt% of OMMT showed the optimal thermal deformation stability in this study, reflected in the highest values of thermal properties such as the glass transition temperature, melting temperature, crystallization temperature, and slowest stress relaxation rate. (2) OMMT showed a negative effect on the resistance against thermal decomposition. Namely, OMMT accelerated the thermal decomposition of the composites, probably by the easier degradation of the organic surfactant used for the WF modification. However, this behavior might be favorable for achieving fire retardancy. POLYM. COMPOS., 37:1971–1977, 2016. © 2015 Society of Plastics Engineers     

Interface self‐reinforcing ability and antibacterial effect of natural chitosan modified polyvinyl chloride‐based wood flour composites

Natural chitosan (CS) at four different additions (10, 20, 30, and 40 phr) and particle size ranges (100–140, 140–180, 180–220, and over 260 mesh) are selected to improve the interface adhesion as well as endow a novel antibacterial function to wood flour/polyvinyl chloride (WF/PVC) composites. In the present study, we investigate the interface self‐reinforcing ability of CS to composites by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), dynamic mechanical analysis (DMA), mechanical testing instrument, and water absorption behavior test (WB). The antibacterial activity is also estimated by the method of membrane covering test (MCT) using Escherichia coli. The results recorded show that adding 30 phr CS with the particle size of over 260 mesh is considered to be perfect selection to prepare the excellent interfacial self‐reinforcing and antibacterial WF/PVC/CS composites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39854.     

Amine treatment of polyvinyl chloride/wood flour composites

Ethanolamine and L ‐arginine treated wood flour were added to polyvinyl chloride (PVC) in order to improve the interphase between PVC and wood. The influence of the treatment on pH‐value changes and nitrogen fixation of the wood and mechanical properties of the composite were evaluated. The treatments changed the pH of wood from acidic to basic. The highest nitrogen fixation was measured for monoethanolamine and L ‐arginine treated wood flour at high concentrations. Tensile strength, elongation at break, and unnotched impact strength were improved by ethanolamine and L ‐arginine treatments considerably. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

Study on PVC composites containing Eugenia jambolana wood flour

This article describes the properties of composites using unplasticized PVC matrix and wood flour (obtained by crushing the bark of Eugenia jambolana) as filler. Composites were prepared by mixing PVC with varying amounts of wood flour (ranging from 10–40 phr; having particle sizes of 100–150 μm and <50μm) using two‐roll mill followed by compression molding. The effect of wood flour content and its particle size on the properties, i.e., mechanical, dynamic mechanical, and thermal was evaluated. Tensile strength, impact strength, and % elongation at break decreased with increasing amounts of wood flour. Stiffness of the composites (as determined by storage modulus) increased with increasing amounts of the filler. Modulus increased significantly when wood flour having particle size <50 μm was used. Morphological characterization (SEM) showed a uniform distribution of wood flour in the composites. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2008     

Mechanism of fiber/matrix bond and properties of wood polymer composites produced from alkaline‐treated Daniella oliveri wood flour

The effects of sodium hydroxide (NaOH) concentration and time of treatment on the mechanism of fiber/matrix bond and functional properties of Daniella oliveri reinforced wood polymer composites (WPCs) were investigated. The WPCs were evaluated using Fourier transform infrared spectroscopy, mechanical testing, scanning electron microscopy, thermogravimetric analysis (TGA), and differential scanning calorimetry. The fiber/matrix adhesion mechanism could be attributed to the disruption of hydrogen bonding in the D. oliveri wood fiber network structure and the removal of lignin, wax and oils covering the external surface of the fiber cell wall. This leads to an increase in desirable functional properties as alkaline concentrations reached 4 wt%, but subsequently reduced at higher concentrations, while they increased with treatment time. Analysis of the fractographs of the WPCs suggests optimization of interfacial fiber–matrix adhesion and functional properties when D. oliveri wood fiber was treated with a 4 wt% solution of NaOH for 150 min. POLYM. COMPOS., 37:2657–2672, 2016. © 2015 Society of Plastics Engineers     

Mechanical properties and morphology of impact modified polypropylene–wood flour composites

The mechanical properties and morphology of polypropylene/wood flour (PP/WF) composites with different impact modifiers and maleated polypropylene (MAPP) as a compatibilizer have been studied. Two different ethylene/propylene/diene terpolymers (EPDM) and one maleated styrene–ethylene/butylene–styrene triblock copolymer (SEBS–MA) have been used as impact modifiers in the PP/WF systems. All three elastomers increased the impact strength of the PP/WF composites but the addition of maleated EPDM and SEBS gave the greatest improvements in impact strength. Addition of MAPP did not affect the impact properties of the composites but had a positive effect on the composite unnotched impact strength when used together with elastomers. Tensile tests showed that MAPP had a negative effect on the elongation at break and a positive effect on tensile strength. The impact modifiers were found to decrease the stiffness of the composites. Scanning electron microscopy showed that maleated EPDM and SEBS had a stronger affinity for the wood surfaces than did the unmodified EPDM. The maleated elastomers are, therefore, expected to form a flexible interphase around the wood particles giving the composites better impact strength. MAPP further enhanced adhesion between WF and impact-modified PP systems. EPDM and EPDM–MA rubber domains were homogeneously dispersed in the PP matrix, the diameter of domains being between 0.1–1 μm. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 67:1503–1513, 1998     

Influence of thermoplastic elastomers on adhesion in polyethylene–wood flour composites

The mechanical properties of recycled low-density polyethylene/wood flour (LDPE/WF) composites are improved when a maleated triblock copolymer styrene–ethylene/butylene–styrene (SEBS–MA) is added as a compatibilizer. The composites' tensile strength reached a maximum level with 4 wt % SEBS–MA content. The compatibilizer had a positive effect on the impact strength and elongation at break but decreased the composites' stiffness. Dynamic mechanical thermal analysis (DMTA), a lap shear adhesion test, and a scanning electron microscope (SEM) were used to investigate the nature of the interfacial adhesion between the WF/SEBS and between the WF/SEBS–MA. Tan δ peak temperatures for the various combinations showed interaction between the ethylene/butylene (EB) part of the copolymer and the wood flour in the maleated system. The shear lap test showed that adhesion between the wood and SEBS–MA is better than between the wood and SEBS. The electron microscopy study of the fracture surfaces confirmed good adhesion between the wood particles and the LDPE/SEBS–MA matrix. © 1998 John Wiley & Sons, Inc. J Appl Polym Sci 68: 1845–1855, 1998     

Glass‐fiber‐reinforced wood/plastic composites

The usage of wood‐plastic composites (WPCs) is rapidly growing because of their many advantages. However, they still suffer from lack of strength and toughness, which can be improved by adding a small amount of glass fiber reinforcement (GFR). Tensile tests of high‐density polyethylene WPC specimens with varying amounts of wood fiber content and 5% of GFR were carried out. Significant improvements in properties were observed. J. VINYL ADDIT. TECHNOL., 2008. © 2008 Society of Plastics Engineers.     

Preparation of HDPE/SEBS‐g‐MAH and its effect on mechanical properties of HDPE/wood flour composites

In this article, high density polyethylene/styrene‐ethylene‐butylene‐styrene block copolymer blends (HDPE/SEBS) grafted by maleic anhydride (HDPE/SEBS‐g‐MAH), which is an effective compatibilizer for HDPE/wood flour composites was prepared by means of torque rheometer with different contents of maleic anhydride (MAH). The experimental results indicated that MAH indeed grafted on HDPE/SEBS by FTIR analysis and the torque increased with increasing the content of maleic anhydride and dicumyl peroxide (DCP). Styrene may increase the graft reaction rate of MAH and HDPE/SEBS. When HDPE/SEBS MAH was added to HDPE/wood flour composites, tensile strength and flexural strength of composites can reach 25.9 and 34.8 MPa in comparison of 16.5 and 23.8 MPa (without HDPE/SEBS‐g‐MAH), increasing by 157 and 146%, respectively. Due to incorporation of thermoplastic elastomer in HDPE/SEBS‐g‐MAH, the Notched Izod impact strength reached 5.08 kJ m^?2, increasing by 145% in comparison of system without compatibilizer. That HDPE/SEBS‐g‐MAH improved the compatibility was also conformed by dynamic mechanical measurement. Scanning electron micrographs provided evidence for strong adhesion between wood flour and HDPE matrix with addition of HDPE/SEBS‐g‐MAH. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Synergistic compatibilization and reinforcement of HDPE/wood flour composites

Multi‐monomer grafted copolymers, high‐density polyethylene‐grafted‐maleic anhydride‐styrene (HDPE‐g‐(MAH‐St)) and polyethylene wax‐grafted‐ maleic anhydride ((PE wax)‐g‐MAH), were synthesized and applied to prepare high‐performance high‐density polyethylene (HDPE)/wood flour (WF) composites. Interfacial synergistic compatibilization was studied via the coordinated blending of high‐density polyethylene‐grafted‐maleic anhydride (MPE‐St) and polyethylene wax‐grafted‐ maleic anhydride (MPW) in the high‐density polyethylene (HDPE)/wood flour (WF) composites. Scanning electron microscopy (SEM) morphology and three‐dimensional WF sketch presented that strong interactive interface between HDPE and WF, formed by MPE‐St with high graft degree of maleic anhydride (MAH) together with the permeating effect of MPW with a low molecular weight. Experimental results demonstrated that HDPE/WF composites compatibilized by MPE‐St/MPW compounds showed significant improvement in mechanical properties, rheological properties, and water resistance than those compatibilized by MPE, MPE‐St or MPW separately and the uncompatibilized composites. The mass ratio of MPE‐St/MPW for optimizing the HDPE/WF composites was 5:1. © 2015 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2016 , 133, 42958.     

Glass fiber/wood flour modified high density polyethylene composites

Composites of high density polyethylene (HDPE) with the reinforcements of glass fiber (GF) and wood flour (WF) have been studied in this work. High‐density polyethylene‐grafted maleic hydride (HDPE‐g‐MAH) was used as a compatibilizer. In particular, the effect of GF, WF, and HDPE‐g‐MAH on the overall properties of GF/WF/HDPE composites (GWPCs in short form) was systematically studied. The results indicate that HDPE‐g‐MAH as a compatibilizer can effectively promote the interfacial adhesion between GF/WF and HDPE. By the incorporations of GF/WF, the heat deflection temperature can reach above 120°C, and the water absorption can be below 0.7%, also the tensile strength, flexural strength, and impact strength of GWPCs can surpass 55.2 Mpa, 69.4 Mpa, and 11.1 KJ/m², respectively. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2012