Viscoelastic evaluation of effects of fiber size and composition on cellulose‐polypropylene composite of high filler content

In wood/plastic composite of high wood filler content, filler dispersion in resin is important which determines mobility of compound and mechanical properties of products. This work reports on the dispersion of components in compound by evaluation of viscoelasticity using a cone rheometer. The effects of size of cellulose fiber and resin content on viscoelasticity were analyzed, and the dispersion of cellulose is discussed to reach the following conclusions: The viscoelasticity measured by a cone rheometer was dependent on the dispersion state of compound, and evaluation of viscoelasticity affords the evidence for dispersion state of filler in compound; On the basis of viscoelastic evaluation of compound with different resin content, a model for dispersion of cellulose and resin with tangle of fiber is proposed; Viscoelastic analysis showed that cellulose size has influence on tangle of fiber, and results of viscoelasticity and mechanical properties of mold products suggested that an important factor determining tangle of fiber is its average aspect ratio. The proposed analysis of viscoelasticity presents a new technique for estimating the dispersion state of compound of high filler content which is hardly accessible by conventional fluid evaluation methods. The present method is simple and useful for quality control in manufacture. POLYM. ENG. SCI., 2008. © 2007 Society of Plastics Engineers     

Polyolefin–wood filler composite. I. Performance of m-phenylene bismaleimide-modified wood fiber in polypropylene composite

The properties of the composite of polypropylene (PP) and chemithermomechanical pulp reactively treated with bismaleimide-modified PP or premodified pulp have been investigated. The results were compared with the properties of unmodified composites of PP and pulp. The effect of some flame retardants on the properties of composites was also studied. Premodifications of PP as well as pulp with m-phenylene bismaleimide provided a positive response with regard to the mechanical properties of the composites. The tensile strength of a 35 wt % pulp-filled PP composite was found to be much higher than that of the strength of pure PP. On the other hand, tensile strength decreased considerably with increase in the chemithermomechanical pulp content if unmodified PP was used. The occurrence of chemical grafting reactions between PP and bismaleimide as well as between pulp and bismaleimide have been suggested, which can explain the aforementioned difference in mechanical properties among different composites. In situ addition of sodium borate, boric acid, or phenolic resin during processing of the composite decreased the rate of burning of PP. © 1994 John Wiley & Sons, Inc.     

Comparison of the effects of polyethylenimine and maleated polypropylene coupling agents on the properties of cellulose‐reinforced polypropylene composites

The desire to improve the properties of cellulose‐reinforced composites while producing them by methods as similar as possible to those used on an industrial scale is one of the driving forces in this field of research. In this work, extensive research for determining the mechanical, thermal, rheological, and physical properties of novel cellulose‐reinforced polypropylene composites containing a polyethylenimine (PEI) coupling agent was conducted. A comparison of their properties with those of reference composites without any coupling agent or containing a maleated polypropylene (MAPP) coupling agent was also carried out. The presence of the PEI coupling agent mainly gave rise to a substantial increase in the tensile and flexural strengths and elongations as well as the impact strength, heat deflection temperature (HDT), melt volume flow index, and water absorption of PEI‐containing composites in comparison with composites without any coupling agent added. However, the increases achieved in the tensile and flexural composite strengths and HDT were lower than those achieved with the MAPP coupling agent mainly for composites containing 50 wt % cellulose fibers. On the other hand, PEI‐containing composites exhibited, in most cases, larger elongations and energies required to break in tensile tests as well as larger impact strengths, melt volume flow indices, and water absorption percentages than MAPP‐containing composites. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Mechanical properties of talc-filled polypropylene. Influence of filler content,filler particle size and quality of dispersion

Mechanical properties of polypropylene-talc composites are measured as a function of talc concentration up to 40 wt.-%, Young's modulus of filled polypropylene shows linear increase with talc concentration up to double the value of unfilled polymer. Yield stress and Charpy notch toughness decrease with increasing talc content below matrix level at the highest filler content. Composite ultimate tensile elongation and tensile impact strength decrease sharply beginning at the lowest filler concentration. The influence of the talc particle size on the mechanical properties, especially composite toughness, mentioned above, is investigated. Four type of talc were used. Notch toughness decreases according to a linear dependence with mean size of talc particles. Evaluating impact strength possible content of agglomerates of filler and other additions is necessary to be included: tensile impact strength gives slow linear dependence with increasing content of filler particles and/or agglomerates above about 10 μm. The influence of talc particle size on the toughness of filled polypropylene becomes strong if the rubber particles are present.     

Effect of filler content and surface treatment on the tensile properties of glass‐bead‐filled polypropylene composites

The tensile properties of polypropylene (PP) filled with two A‐glass beads with the same size, PP/3000 (glass bead surface pretreated with a silane coupling agent) and PP/3000U (no surface pretreatment), have been measured by using an Instron materials testing machine at room temperature, to identify the effects of the filler surface pretreatment and its content on the tensile properties of these composites. The results show that the Young's modulus E_c of the composites increases non‐linearly with increasing volume fraction of glass beads ϕ_f, while the tensile yield strength σ_yc and tensile stress at break σ_bc of the composites decrease with an increase of ϕ_f, in the ϕ_f range 0–30%. Furthermore, the values of E_c and σ_bc of the PP/3000 system are somewhat higher than those of the PP/3000U system under the same test conditions, but this is in contrast to the tensile strain at break ε_bc and tensile fracture energy E_bc, especially at higher ϕ_f values. Good agreement is shown between the measured tensile strength and the predicted value by using an equation proposed in previous work. In addition, ε_bc and E_bc reach maximum values at ϕ_f = 25% for both systems. This indicates that there is a brittle–ductile transition for the composites in tension. © 2000 Society of Chemical Industry     

Effect of single‐mineral filler and hybrid‐mineral filler additives on the properties of polypropylene composites

The present study was carried out to determine the filler characteristics and to investigate the effects of three types of mineral fillers (CaCO₃, silica, and mica) and filler loadings (10–40 wt%) on the properties of polypropylene (PP) composites. The characteristics of the particulate fillers, such as mean particle size, particle size distribution, aspect ratio, shape, and degree of crystallinity were identified. In terms of mechanical properties, for all of the filled PP composites, Young's modulus increased, whereas tensile strength and strain at break decreased as the filler loading increased. However, 10 wt% of mica in a PP composite showed a tensile strength comparable with that of unfilled PP. Greater tensile strength of mica/PP composites compared to that of the other composites was observed because of lower percentages of voids and a higher aspect ratio of the filler. Mica/PP also exhibited a lower coefficient of thermal expansion (CTE) compared to that of the other composites. This difference was due to a lower degree of crystallinity of the filler and the CTE value of the mica filler. Scanning electron microscopy was used to examine the structure of fracture surfaces, and there was a gradual change in tensile fracture behavior from ductile to brittle as the filler loading increased. The nucleating ability of the fillers was studied with differential scanning calorimetry, and a drop in crystallinity of the composites was observed with the addition of mineral filler. Studies on the hybridization effect of different (silica and mica) filler ratios on the properties of PP hybrid composites showed that the addition of mica to silica‐PP composites enhanced their tensile strength and modulus. J. VINYL ADDIT. TECHNOL., 2009. © 2009 Society of Plastics Engineers     

Effect of filler content and size on the properties of ethylene vinyl acetate copolymer–wood fiber composites

In this study, the main focus was on the effect of wood fiber (WF) content and particle size on the morphology and mechanical, thermal, and water‐absorption properties of uncompatibilized and ethylene glycidyl methacrylate copolymer (EGMA) compatibilized ethylene vinyl acetate copolymer–WF composites. For uncompatibilized composites, the tensile strength decreased with increasing WF content, whereas for compatibilized composites, the tensile strength initially decreased, but it increased for composites containing more than 5% WF. Small‐WF‐particle‐containing composites had higher tensile strengths than composites containing larger WF particles, both in the presence and absence of EGMA. WF particle size did not seem to have much influence on the degradation behavior of the composites, whereas water absorption by the composites seemed to be higher in composites with smaller particle sizes for both compatibilized and uncompatibilized composites. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 103: 3645–3654, 2007     

云母对PP抗紫外光老化性能的影响

将云母填充聚丙烯(PP)进行光老化前后的力学性能比较,并采用紫外-可见光分光光度计、扫描电子显微镜等对云母及复合材料进行研究.实验表明:具有高径厚比的云母容易在塑料流体流动过程中沿着流动方向并行取向,取向后的云母不仅有利于提高PP材料的力学性能,而且云母对紫外光具有层间反射、干涉和遮蔽等效应,同时降低云母粒径,提高径厚比可有效提高改性PP的力学性能和抗紫外光老化性能.     

Mechanical properties and morphologies of polypropylene/single‐filler or hybrid‐filler calcium carbonate composites

Three types of polypropylene (PP) with different intrinsic toughness were used to study the mechanical properties and morphologies of the PP composites filled with single‐filler and hybrid‐filler of calcium carbonate particles. The calcium carbonate particles used were with average particle sizes of 25 μm (CC25), and 0.07 μm (CC0.07), respectively. A hybrid‐filler CaCO₃ named CC25/CC0.07 was used as a mixture of CC25 and CC0.07 (CC25/CC0.07 weight ratio = 1:1). It was found that the type of PP and the particle size of inorganic filler were the two important factors for the determination of mechanical properties of the composites. And the general mechanical properties of the composites filled with hybrid‐filler CaCO₃ were better than those of the composites filled with single‐filler CaCO₃, but the synergistic hybridization effect of the hybrid‐filler CaCO₃ did not exist. The major toughening mechanism of the PP/CC25 composites was the cavitation of the matrix caused by CC25, and the major toughening mechanism of the PP/CC0.07 composites was the pinning effect introduced by CC0.07. For the PP/CC25/CC0.07 composites, the cavitation of the matrix caused by CC25 and the pinning effect introduced by CC0.07 existed simultaneously. And when the intrinsic toughness of the matrix was large enough, the major factor to toughen PP was the pinning effect introduced by CC0.07, otherwise the major factor to toughen PP was the cavitation of the matrix caused by CC25. POLYM. ENG. SCI., 47:95–102, 2007. © 2007 Society of Plastics Engineers     

Long jute fiber‐reinforced polypropylene composite: Effects of jute fiber bundle and glass fiber hybridization

Two types of long jute fiber pellet consisting of twisted‐jute yarn (LFT‐JF/PP) and untwisted‐jute yarn (UT‐JF/PP) pellets are used to prepare jute fiber–reinforced polypropylene (JF/PP) composites. The mechanical properties of both long fiber composites are compared with that of re‐pelletized pellet (RP‐JF/PP) of LFT‐JF/PP pellet, which is re‐compounded by extrusion compounding. High stiffness and high impact strength of JF/PP composites are as a result of using long fiber. However, the longer fiber bundle consequently affects the distribution of jute fiber. The incorporation of 10 wt % glass fibers is found to improve mechanical properties of JF/PP composites. Increasing mechanical properties of hybrid composites is dependent on the type of JF/PP pellets, which directly affect the fiber length and fiber orientation of glass fiber within hybrid composites. © 2014 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2015 , 132, 41819.     

Viscoelastic flow analysis of surface morphology on injection‐molded polypropylene

The molecular orientation of a frozen layer in an injection‐molded specimen of a polypropylene–rubber blend was investigated. A typical V‐shaped pattern of birefringence was observed from the surface to the core in a crosscut section. From the comparison of the V‐patterns near the gate to the flow end, it was assumed that a frozen layer formed from the surface to a depth of 0.06 mm in a plaque (3 mm thickness) during the injection molding filling process. Numerical viscoelastic analysis of the fountain flow was carried out using an original 2D unsteady flow simulation program and ignored crystallization. A large extensional deformation formed just when the molten polymer contacted the cavity wall and the deformation immediately froze. A layer with a small birefringence between the surface and the shear‐oriented layer was divided into two parts. The depth profile of birefringence was compared to the principal stress difference calculated by numerical analysis. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers     

The effect of filler content and size on the mechanical properties of polypropylene/oil palm wood flour composites

The effect of filler content and size on the mechanical properties of a new type of wood-based filler, oil palm wood flour (OPWF), in polypropylene (PP) was investigated. Four sizes of OPWF filler at different filler loadings were compounded using a twin screw compounder. All sizes of filler showed a similar trend of declining mechanical properties with increasing filler content. In terms of size, the composites filled with larger-sized filler showed higher modulus, tensile and impact strengths, particularly at high filler loadings. The OPWF used in this study was not treated with any coupling agent.     

Environmental effects on glass fiber reinforced polypropylene thermoplastic composite laminate for structural applications

This article presents the mechanical and microstructural characterization of glass fiber reinforced polypropylene thermoplastic composite laminates (PP/Glass) exposed to tap water, salt solution, and freeze/thaw cycles. PP/Glass specimens were immersed at 23, 50, and 70°C in tap water to simulate the relative humidity of the direct environment and in a salt solution of 3% NaCl to simulate the effect of de‐icing salt. The measured flexural strengths of the specimens before and after exposure were considered as a measure of the durability performance of the specimens and were used for long‐term properties prediction based on the Arrhenius theory. In addition, the durability of PP/Glass to freeze/thaw cycles was studied for as received specimens and specimens saturated with tap water. Scanning electron microscopy was also used to characterize the effect of aging on the PP/Glass specimens. The results showed that the durability of PP/Glass composite is related to the quality of their consolidation. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers     

Influence of filler content,particle size and temperature on thermal diffusivity of polypropylene‐iron silicon composites

The filler fraction, particle size and temperature dependence of thermal diffusivity in polypropylene‐iron silicon composites were examined by laser flash method. Results show that raising the filler content raises the thermal diffusivity of the composite material only slightly. Nevertheless, the higher the filler content the higher the influence of the filler material expressed by a altered course of the thermal diffusivity versus temperature. Measurement values are compared with selected existing mathematical models whereas a model, originally developed for magnetic permeability, by Hashin and Shtrikman shows the best congruence. Further measurements show that the particle size of the filler does not have an influence on the composite's thermal diffusivity at the examined filler content. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2011     

The effects of maleated polybutadiene‐grafted polypropylene (MAPB‐g‐PP) content on the properties of wood flour/polypropylene composites

This research investigated the effects of a compatibilizer of maleated polybutadiene‐grafted polypropylene (MAPB‐g‐PP) on the properties of wood‐flour/polypropylene composites through the analysis of mechanical properties, water absorption, thermogravimetry, differential scanning calorimetry, and scanning electronic microscopy. The results demonstrate that the mechanical properties of composites were significantly increased; the thermal stability and water absorption were improved. The crystallization temperature and crystallinity were decreased. These improvements have been attributed to the strong interfacial interaction of MAPB‐g‐PP with both wood and polypropylene. J. VINYL ADDIT. TECHNOL., 26:17–23, 2020. © 2019 Society of Plastics Engineers     

Preparation of polypropylene/glass fiber composite with high performance through interfacial crystallization

This paper reported an approach to improve the interaction between glass fiber (GF) and polypropylene (PP) through interfacial crystallization. The experimental results showed that polar nucleating agents had strong interaction with GF and tended to deposit on the surface of GF through the dip‐coating method. Since the nucleating agents had good lattice matching with PP, the modified GF could promote the interfacial crystallization of PP to increase the interfacial interaction between GF and PP and improve the performance of PP/GF composites. However, at high processing temperature, the nucleating agents dissolved into the polymer melts, and the nucleation on the GF surface for PP crystallization decreased, impairing the interface compatibility and the final performance of the PP/GF composites. J. VINYL ADDIT. TECHNOL., 23:284–289, 2017. © 2015 Society of Plastics Engineers     

Zeolite A‐polypropylene and silver‐zeolite A‐polypropylene composite films for antibacterial and breathable applications

Polypropylene (PP) composite films were successfully prepared using melt blending by directly mixing PP pellets with zeolite A or silver‐zeolite A powder and then blowing. All the prepared films were characterized in terms of their physical, mechanical, optical, and gas permeability properties. The structure of each composite film was similar to that of the pure PP film. The crystallinity and glossy quality of the composite films were increased by the addition of silver, zeolite, and maleic anhydride grafted PP (PP‐g ‐MA). The composite PP film with zeolite A and PP‐g ‐MA exhibited a level of oxygen and carbon dioxide permeation (6438 and 15,087 cc m^?2 day^?1 atm^?1, respectively). Finally, all the films were evaluated for their antibacterial activity and fruit packaging applications. Silver‐zeolite A‐PP composite films exhibited a bactericidal activity of 79% against Staphylococcus aureus and 52% against Escherichia coli , while the zeolite A‐PP film could extend the shelf‐life of bananas for over a week. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017 , 134 , 45450.     

Influence of maleated polypropylene on mechanical properties of composite made of viscose fiber and polypropylene

The purpose of this work was to study how viscose fiber behaves in polypropylene (PP) matrix when maleated polypropylene (MAPP) is used as a coupling agent. The influences of processing conditions on composite properties was of interest. Composites were characterized by FTIR and mechanical testing. The most notable result was the effect of the MAPP concentration on the tensile strength of the composites; the tensile strength increased from 40 to 69 MPa when MAPP was added in amounts up to 6 wt % of the fiber weight. The interaction between MAPP and fiber was confirmed with FTIR. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 87: 1895–1900, 2003     

Using FT‐Raman spectroscopy for quantitative determination of high filler content in particulated composites

FT‐Raman spectroscopy was used as an alternative to typical thermogravimetric techniques in order to determine the filler content in calcium carbonate/high‐density polyethylene composites. As predicted, the selected band ratio had good linearity with the volume fraction ratio of filler and matrix even at a high filler content, up to 75% of the weight fraction. FT‐Raman spectroscopy provided comparable results compared to values obtained from thermogravimetric analysis. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 1947–1954, 2000