Crystallization behavior of poly(L‐lactic acid)/montmorillonite nanocomposites

In this study, we modified montmorillonite (MMT) with dilauryl dimethyl ammonium bromide (DDAB) and then exfoliated the structures in a poly(L ‐lactic acid) (PLLA) matrix. We used polar optical microscopy and X‐ray diffraction (XRD) to examine the morphologies of the resulting composites, differential scanning calorimetry to study the melting and crystallization behavior, and Fourier transform infrared (FTIR) and Raman spectroscopy to measure the influence of the intermolecular interactions between PLLA and MMT on the isothermal crystallization temperature. We found that the DDAB‐modified MMT was distributed uniformly in the PLLA matrix. At temperatures ranging from 130 to 140°C, the crystalline morphology resembled smaller Maltese cross‐patterned crystallites; at temperatures from 150 to 170°C, however, the number of crystallites decreased, their sizes increased, and they possessed ringed spherulite structures. In the XRD spectra, the intensity of the diffraction peaks of the 200/110 and 203 facets of the PLLA/MMT nanocomposites decreased as the crystallization temperature increased. In the FTIR spectra, the absorption peak of the C?O groups split into two signals at 1748 and 1755 cm^?1 when the isothermal crystallization temperature was higher than 140°C. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Structure and properties of nitrile rubber (NBR)–clay nanocomposites by co‐coagulating NBR latex and clay aqueous suspension

Nitrile rubber (NBR)–clay nanocomposites were prepared by co‐coagulating the NBR latex and clay aqueous suspension. Transmission electron microscopy showed that the silicate layers of clay were dispersed in the NBR matrix at the nano level and had a planar orientation. X‐ray diffraction indicated that there were some nonexfoliated silicate layers in the NBR–clay nanocomposites. Stress–strain curves showed that the silicate layers generated evident reinforcement, modulus, and tensile strength of the NBR–clay nanocomposites, which were significantly improved with an increase in the amount of clay, and strain‐at‐break was higher than that of the gum NBR vulcanizate when the amount of clay was more than 5 phr. The NBR–clay nanocomposites exhibited an excellent gas barrier property; the reduction in gas permeability in the NBR–clay nanocomposites can be described by Nielsen's model. Compared with gum NBR vulcanizate, the oxygen index of the NBR–clay nanocomposites increased slightly. The feasibility of controlling rubber flammability via the nanocomposite approach needs to be evaluated further. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 89: 3855–3858, 2003     

High molecular weight poly (L‐lactic acid) clay nanocomposites via solid‐state polymerization

We propose here, a novel technique to synthesize high molecular weight (MW) poly (L ‐lactic acid)‐clay nanocomposite (PLACN), via solid state polymerization (SSP). We synthesize prepolymer of PLACN (pre‐PLACN) from both, L ‐lactic acid and L ‐lactide, as starting materials. Synthesis of pre‐PLACN from L ‐lactic acid is carried out via in situ melt polycondensation (MP) of L ‐lactic acid oligomer, followed by SSP, to achieve high MW PLACN (M_w ∼ 138,000 Da). In case of L ‐lactide as the starting material, we prepare L ‐lactide–clay intercalated mixture which yields moderate MW pre‐PLACN during subsequent ring opening polymerization (ROP). Interestingly, ROP is performed by using hydroxyl functionalized ternary catalyst system (L ‐lactide–Sn(II) octoate–oligo (L‐lactic acid) complex), which provides the terminal hydroxyl end‐groups, required for step‐growth SSP. Pre‐PLACN MW is now increased to M_w ∼ 127,000 Da, by the subsequent SSP process. ¹H NMR analyses confirm that these end‐groups, are indeed consumed during SSP. During SSP, the PLACN also achieves up to 90% crystallinity, which may be due to the synchronization of the slow step‐growth SSP of poly(L ‐lactic acid) (PLA) with the crystallization kinetics. Optical purity of PLACNs is similar to that of neat PLA, whereas the thermal stability of PLACNs is significantly superior. As evidenced by wide‐angle X‐ray scattering/small‐angle X‐ray scattering analyses and in line with the literature, both, intercalated and exfoliated PLACN morphologies, have been synthesized, by suitable selection of clays. We also verify the correlation between the PLA semicrystalline morphology and the PLACN morphology, which is consistent with those of PLACN synthesized by other techniques. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers     

Morphology and thermal properties of poly(L‐lactic acid)/organoclay nanocomposites

A modified clay was used to prepare poly(L ‐lactic acid)/clay nanocomposite dispersions. X‐ray diffraction and transmission electron microscopy experiments revealed that poly(L ‐lactic acid) was able to intercalate the clay galleries. IR spectra of the poly(L ‐lactic acid)/clay nanocomposites showed the presence of interactions between the exfoliated clay platelets and the poly(L ‐lactic acid). Thermogravimetric analysis and differential scanning calorimetry were performed to study the thermal behavior of the prepared composites. The properties of the poly(L ‐lactic acid)/clay nanocomposites were also examined as functions of the organoclay content. The exfoliated organoclay layers acted as nucleating agents, and as the organoclay content increased, the crystallization temperature increased. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 2007     

Structure and properties of strain‐induced crystallization rubber–clay nanocomposites by co‐coagulating the rubber latex and clay aqueous suspension

Natural rubber (NR)–clay (clay is montmorillonite) and chloroprene rubber (CR)–clay nanocomposites were prepared by co‐coagulating the rubber latex and clay aqueous suspension. Transmission electron microscopy showed that the layers of clay were dispersed in the NR matrix at a nano level, and the aspect ratio (width/thickness) of the platelet inclusions was reduced and clay layers aligned more orderly during the compounding operation on an open mill. However, X‐ray diffraction indicated that there were some nonexfoliated clay layers in the NR matrix. Stress–strain curves showed that the moduli of NR were significantly improved with the increase of the amount of clay. At the same time, the clay layers inhibited the crystallization of NR on stretch, especially clay content of more than 10 phr. Compared with the carbon‐black‐filled NR composites, NR–clay nanocomposites exhibited high hardness, high modulus, high tear strength, and excellent antiaging and gas barrier properties. Similar to NR–clay nanocomposites, CR–clay nanocomposites also exhibited high hardness, high modulus, and high tear strength. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 96: 318–323, 2005     

Preparation and dynamic mechanical properties of poly(styrene‐b‐butadiene)‐modified clay nanocomposites

Polybutyl acrylate (PBA) was intercalated into clay by the method of multistep exchange reactions and diffusion polymerization. The clay interlayer surface is modified, and obtaining the modified clay. The structures of the clay‐PBA, clay‐GA (glutamic acid), and the clay‐DMSO (dimethyl sulfoxide) were characterized using X‐ray diffraction (XRD). The new hybrid nanocomposite thermoplastic elastomers were prepared by the clay‐PBA with poly(styrene‐b‐butadiene) block copolymer (SBS) through direct melt intercalation. The dynamic mechanical analysis (DMA) curves of the SBS/modified clay nanocomposites show that partial polystyrene segments of the SBS have intercalated into the modified clay interlayer and exhibited a new glass transition at about 157°C (T_g3). The glass transition temperature of polybutadiene segments (T_g1) and polystyrene segments out of the modified clay interlayer (T_g2) are about ?76 and 94°C, respectively, comparied with about ?79 and 100°C of the neat SBS, and they are basically unchanged. The T_g2 intensity of the SBS‐modified clay decreases with increasing the amounts of the modified clay, and the T_g3 intensity of the SBS‐modified clay decreases with increasing the amounts of the modified clay up to about 8.0 wt %. When the contents of the modified clay are less than about 8.0 wt %, the SBS‐modified clay nanocomposites are homogeneous and transparent. The T_gb and T_gs of the SBS‐clay (mass ratio = 98.0/2.0) are ?78.39 and 98.29°C, respectively. This result shows that the unmodified clay does not essentially affect the T_gb and T_gs of the SBS, and no interactions occur between the SBS and the unmodified clay. © 2002 Wiley Periodicals, Inc. J Appl Polym Sci 84: 1499–1503, 2002; DOI 10.1002/app.10353     

Isothermal crystallization of poly(ethylene‐co‐glycidyl methacrylate)/clay nanocomposites

Poly(ethylene‐co‐glycidyl methacrylate) (PEGMA)/clay nanocomposites with clay concentrations of 1, 3, or 5 wt % were prepared via y melt blending in a twin‐screw extruder. Wide‐angle X‐ray diffraction showed that the clay layers were intercalated by PEGMA. Differential scanning calorimetry was used to analyze the isothermal crystallization, and the equilibrium melting temperature was determined with the Hoffman–Weeks method. The Avrami, Tobin, Malkin, and Urbanovici–Segal models were applied to describe the kinetics of crystallization from the melt state under isothermal conditions. The crystallization kinetics showed that the addition of clay facilitated the crystallization of PEGMA, with the clay functioning as a heterophase nucleating agent; at higher concentrations, however, the physical hindrance of the clay layers to the motion of PEGMA chains retarded the crystallization process. © 2005 Wiley Periodicals, Inc. J Appl Polym Sci 97: 1051–1064, 2005     

Intercalated clay structures and amorphous behavior of solution cast and melt pressed poly(ethylene oxide)–clay nanocomposites

The polymer nanocomposite (PNC) films consisted of poly(ethylene oxide) (PEO) and sodium cations montmorillonite (MMT) clay were prepared by aqueous solution casting and direct melt press compounding techniques, whereas the films of PEO with trimethyl octadecyl ammonium cations organo‐modified montmorillonite (OMMT) clay were formed by melt pressed technique. The clay concentrations in the nanocomposites used are 1, 2, 3, 5, 10, and 20 wt % of the PEO weight. The X‐ray diffraction patterns of these nanocomposites were measured in the angular range (2θ) of 3.8–30°. The values of basal spacing d₀₀₁ of MMT/OMMT, clay gallery width W_cg, d‐spacings of PEO crystal reflections d₁₂₀ and d₁₁₂, and their corresponding crystallite size L, and the peaks intensity I (counts) were determined for these nanocomposites. Results reveal that the nanocomposites have intercalated clay structures and the amount of intercalation increases with the increase of clay concentration. As compared to melt pressed PEO–MMT nanocomposites, the amount of clay intercalation is higher in aqueous solution cast nanocomposites. At 20 wt % MMT dispersion in PEO matrix, the solution cast PEO–MMT nanocomposite almost changes into amorphous phase. The melt press compounded PEO–OMMT films show more intercalation as compared to the PEO–MMT nanocomposites prepared by same technique. In melt pressed nanocomposites, the PEO crystalline phase significantly reduces when clay concentration exceeds 3 wt %, which is evidenced by the decrease in relative intensity of PEO principal crystalline peaks. The effect of interactions between the functional group (ethylene oxide) of PEO and layered sheets of clay on both the main crystalline peaks of PEO was separately analyzed using their XRD parameters in relation to structural conformations of these nanocomposites. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014 , 131, 39898.     

Preparation and properties of heterocyclically conjugated poly(3‐hexylthiophene)–clay nanocomposite materials

A series of heterocyclically conjugated polymer–clay nanocomposite (PCN) materials that consisted of organic poly(3‐hexylthiophene) (P3HT) and inorganic montmorillonite (MMT) clay platelets were prepared by in situ oxidative polymerization with FeCl₃ as an oxidant. The as‐synthesized PCN materials were characterized by Fourier transform infrared (FTIR) spectroscopy, wide‐angle powder X‐ray diffraction (WAXRD), and transmission electron microscopy (TEM). The effects of the material composition on the anticorrosion, gas barrier, thermal stability, flammability, mechanical strength, and electrical conductivity properties of the P3HT and PCN materials were studied by electrochemical corrosion measurements, gas‐permeability analysis (GPA), thermogrametric analysis (TGA), limiting oxygen index (LOI) measurements, dynamic mechanical analysis (DMA), and a four‐point probe technique, respectively. The molecular weights of extracted and bulk P3HT were determined by gel permeation chromatography (GPC) with THF as an eluant. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3438–3446, 2004     

Properties of poly(ethylene terephthalate)–poly(ethylene naphthalene 2,6‐dicarboxylate) blends with montmorillonite clay

The production and properties of blends of poly(ethylene terephthalate) (PET) and poly(ethylene naphthalene 2,6‐dicarboxylate) (PEN) with three modified clays are reported. Octadecylammonium chloride and maleic anhydride (MAH) are used to modify the surface of the montmorillonite–Na⁺ clay particles (clay–Na⁺) to produce clay–C18 and clay–MAH, respectively, before they are mixed with the PET/PEN system. The transesterification degree, hydrophobicity and the effect of the clays on the mechanical, rheological and thermal properties are analysed. The PET–PEN/clay–C18 system does not show any improvements in the mechanical properties, which is attributed to poor exfoliation. On the other hand, in the PET–PEN/clay–MAH blends, the modified clay restricts crystallization of the matrix, as evidenced in the low value of the crystallization enthalpy. The process‐induced PET–PEN transesterification reaction is affected by the clay particles. Clay–C18 induces the largest proportion of naphthalate–ethylene–terephthalate (NET) blocks, as opposed to clay–Na⁺ which renders the lowest proportion. The clay readily incorporates in the bulk polymer, but receding contact‐angle measurements reveal a small influence of the particles on the surface properties of the sample. The clay–Na⁺ blend shows a predominant solid‐like behaviour, as evidenced by the magnitude of the storage modulus in the low‐frequency range, which reflects a high entanglement density and a substantial degree of polymer–particle interactions. Copyright © 2005 Society of Chemical Industry     

Crystallization kinetics of poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate)/clay nanocomposites

The preparation and properties of nanocomposites, consisting of a poly(3‐Hydroxybutyrate‐co‐3‐hydroxyvalerate) and an organophilic clay are described. The effect of organophilic clay on the crystallization behavior of (PHBV) was studied. A differential scanning calorimeter (DSC) was used to monitor the energy of the crystallization process from the melt. During the crystallization process from the melt, the organophilic clay led to an increase in crystallization temperature (T_c) of PHBV compared with that for plain PHBV. During isothermal crystallization, dependence of the relative degree of crystallization on time was described by the Avrami equation. The addition of organophilic clay caused an increase in the overall crystallization rate of PHBV, but did not influence the mechanism of nucleation, and growth of the PHBV crystals and the increase caused by a small quantity of clay is move effective than that large one. The equilibrium melting temperature of PHBV was determined as 186°C. Analysis of kinetic data according to nucleation theories showed that the increase in crystallization rate of PHBV in the composite is due to the decrease in surface energy of the extremity surface. The mechanical test shows that the tensile strength of hybrid increased to 35.6 MPa, which is about 32% higher than that of the original PHBV with the incorporation of 3 wt % clay, and the tensile modulus was also increased. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 655–661, 2004     

Preparation and properties of (BATB–ODPA) polyimide–clay nanocomposite materials

A series of polymer–clay nanocomposite (PCN) materials consisting of 1,4‐bis(4‐aminophenoxy)‐2‐tert‐butylbenzene–4,4′‐oxydiphthalic anhydride (BATB–ODPA) polyimide (PI) and layered montmorillonite (MMT) clay were successfully prepared by an in situ polymerization reaction through thermal imidization up to 300°C. The synthesized PCN materials were subsequently characterized by Fourier‐Transform infrared (FTIR) spectroscopy, wide‐angle powder X‐ray diffraction (XRD) and transmission electron microscopy (TEM). The effects of material composition on thermal stability, mechanical strength, molecular permeability and optical clarity of bulk PI and PCN materials in the form of membranes were studied by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), molecular permeability analysis (GPA) and ultraviolet‐visible (UV/VIS) transmission spectra, respectively. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 92: 1072–1079, 2004     

Crystallization behavior of poly(p‐dioxanone)‐PU/montmorillonite nanocomposites prepared by chain‐extending reaction

Organo‐modified montmorillonites and poly(p‐dioxanone) (PPDO) diol prepolymers were used to prepare Poly(p‐dioxanone)‐PU/organic montmorillonite (PPDO‐PU/OMMT) nanocomposites by chain‐extending reaction. The crystallization behavior and spherulitic morphology of PPDO‐PU/OMMT nanocomposites were investigated by WXRD, differential scanning calorimetry, and polarized optical microscopy. The results show that the regularity of the chain structure plays a dominant role during the crystallization process rather than that of OMMT content and its dispersion status in PPDO matrix. With similar molecular weight and same OMMT content, PPDO‐PU/OMMT nanocomposite, which derived from lower molecular weight PPDO prepolymer, exhibits lower crystallization rate, melting point, and crystallinity. The influence of the clay content on the crystallization behavior highly depends on its dispersing state. The nucleating effect of OMMT can be only observed at high loading percentage. For the nanocomposites with low clay loading percentage, the retarding effect of exfoliated platelets on the chain‐ordering into crystal lamellae became the key factor. © 2012 Wiley Periodicals, Inc. J. Appl. Polym. Sci., 2013     

Effect of organoclay chemistry and morphology on properties of poly(lactic acid) nanocomposites

Poly(lactic acid) (PLA) nanocomposites with different layered organoclays (variation in the surface treatment of silicate) and one special nanofiller (mixed mineral thixotrope) were melt-compounded using a semi-industrial co-rotating twin-screw extruder. Effects of the silicate surface treatment and shape on the structure as well on processing and utility properties in PLA matrix were investigated. The structural changes in polymer matrix were evaluated from dynamic experiments in the shear flow using low-amplitude oscillatory measurements. Moreover, new approach for morphological investigation of nanocomposites using small-angle X-ray scattering was presented. Concerning utility properties, tests of mechanical and barrier properties were performed to compare enhancement of PLA matrix due to incorporation of different nanoparticles. Surprisingly, filling the PLA matrix with mixed mineral thixotrope resulted into very high material performance (in particular, significant improvement in barrier properties) compared to filling with commercial layered silicates. In this way, new type of nanofiller for PLA applications has been successfully tested.     

Stereocomplex formation between poly(L‐lactic acid) and poly(D‐lactic acid) with disproportionately low and high molecular weights from the melt

Poly(L ‐lactic acid) (PLLA) and poly(D ‐lactic acid) (PDLA) with very different weight‐average molecular weights (M_w) of 4.0 × 10³ and 7.0 × 10⁵ g mol^?1 (M_w(PDLA)/M_w(PLLA) = 175) were blended at different PDLA weight ratios (X_D = PDLA weight/blend weight) and their crystallization from the melt was investigated. The presence of low molecular weight PLLA facilitated the stereocomplexation and thereby lowered the cold crystallization temperature (T_cc) for non‐isothermal crystallization during heating and elevated the radial growth rate of spherulites (G) for isothermal crystallization, irrespective of X_D. The orientation of lamellae in the spherulites was higher for the neat PLLA, PDLA and an equimolar blend than for the non‐equimolar blends. It was found that the orientation of lamellae in the blends was maintained by the stereocomplex (SC) crystallites. Although the G values are expected to decrease with an increase in X_D or the content of high‐molecular‐weight PDLA with lower chain mobility compared with that of low‐molecular‐weight PLLA, G was highest at X_D = 0.5 where the maximum amount of SC crystallites was formed and the G values were very similar for X_D = 0.4 and X_D = 0.6 with the same enantiomeric excess. This means that the effect of SC crystallites overwhelmed that of chain mobility. The nucleating mechanisms of SC crystallites were identical for X_D = 0.1–0.5 in the T_c range 130–180 °C. Copyright © 2011 Society of Chemical Industry     

Preparation and characterization of poly(hydroxybutyrate‐co‐hydroxyvalerate)–organoclay nanocomposites

This study describes the microstructure and thermal and mechanical properties of poly(hydroxybutyrate‐co‐hydroxyvalerate) (PHB/HV)–organoclay nanocomposites prepared by melt intercalation using Cloisite 30B, a monotallow bis‐hydroxyethyl ammonium‐modified montmorillonite clay. X‐ray diffractometry and transmission electron microscopy analyses clearly confirm that an intercalated microstructure is formed and finely distributed in the PHB/HV copolymer matrix because PHB/HV has a strong hydrogen bond interaction with the hydroxyl group in the organic modifier of Cloisite 30B. The nanodispersed organoclay also acts a nucleating agent, increasing the temperature and rate of crystallization of PHB/HV; therefore, the thermal stability and tensile properties of the organoclay‐based nanocomposites are enhanced. These results confirm that the organoclay nanocomposite greatly improves the material properties of PHB/HV. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 525–529, 2003     

Poly(m‐xylene adipamide)–kaolinite and poly(m‐xylene adipamide)–montmorillonite nanocomposites

Two clay compounds, montmorillonite (Cloisite 30B) and kaolinite, were dispersed in a poly(m‐xylene adipamide) resin at loading levels of 2 wt % clay. The samples were melt‐compounded and extruded. The extruded samples were injection‐molded into preforms and then blow‐molded into multilayer bottles. Rheology, calorimetry, electron microscopy, and gas‐transport measurements were performed. Both clays were nucleating agents, giving crystallite sizes that did not cause haze. Kaolinite was more difficult to exfoliate than montmorillonite, and under similar processing conditions, kaolinite resulted in a higher degree of crystallinity. Both nanocomposites exhibited improved gas‐barrier properties over the neat resin. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 1377–1381, 2007     

Preparation and properties of ethylene propylene rubber (EPR)–clay nanocomposites based on maleic anhydride‐modified EPR and organophilic clay

Ethylene propylene rubber–clay nanocomposites (EPR–CNs) were prepared by melt‐compounding maleic anhydride modified EPR (EPR‐MA) with organophilic clay, and their properties were examined. Silicate layers of organophilic clay were found to exfoliate and homogeneously disperse into the nanometer level in the nanocomposites by transmission electron microscopy observation. EPR–CNs exhibited higher tensile moduli compared to EPR‐MA and composites containing conventional fillers such as carbon black, talc. The storage moduli of EPR–CNs were also higher than those of EPR‐MA and the conventional composites. Creep resistances of EPR–CNs were much improved compared for EPR‐MA. Degree of swelling in hexadecane was remarkably restricted. Improvement of these properties is caused because dispersed silicate layers have much large interface with the EPR matrix and are thought to strongly restrain the EPR polymer chains. Nanocomposite technology using small amount of silicate layers is useful to improve properties of thermoplastic elastomer. Various kinds of thermoplastic elastomers are expected to be produced by loading of silicate layers with or without conventional fillers. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 93: 758–764, 2004     

Effects of crystallinity and molecular weight on crack behavior in crystalline poly(L‐lactic acid)

The crack behavior and spherulitic morphology in melt‐crystallized poly(L ‐lactic acid) (PLLA) were found to be molecular weight (MW) and crystallinity dependent, along with other key factors. With increasing MW in PLLA, the size of spherulites, band spacing of ring‐banded spherulites, and degree of crystallinity decreased, whereas cracks were increasingly less likely to occur. Multiple types of cracks, that is, circumferential and/or radial cracks, were massively present in low‐MW PLLA (PLLA‐11k), which had a high crystallinity. Upon cooling, in PLLA‐11k at most crystallization temperatures (T_c's), cracks formed, and the crack patterns were dependent on the lamellar morphology within the spherulites. Hexagonal, rather than circular, cracks occurred spontaneously during the cooling process of PLLA of a medium‐MW grade (PLLA‐120k) in PLLA film samples crystallized only at high T_c (135–138°C) and cooled to ambient temperature. However, no cracks of any types at all were present in PLLA films of high enough MWs (PLLA‐152k and PLLA‐258k) upon either slow air cooling or quench cooling when the samples were dipped into liquid nitrogen. Apparently, cooling‐induced contraction differences in different directions were invalid or not sufficient to address the complex cracking behavior in PLLA. In addition, for PLLA‐11k with a substantially high crystallinity, cracks were so prone to occur that even cover constraint imposed another factor in determining the crack and ring‐band patterns. More plausible mechanisms and correlations between the cracks, MW, crystallinity, spherulite size, and spherulite lamellar patterns of PLLA were analyzed in detail and proposed in this study. © 2011 Wiley Periodicals, Inc. J Appl Polym Sci, 2011.     

Crystallization,properties, and crystal and nanoscale morphology of PET–clay nanocomposites

The crystallization process and crystal morphology of poly(ethylene terephathalate) (PET)–clay nanoscale composites prepared by intercalation, followed by in‐situ polymerization, have been investigated by scanning electronic microscopy (SEM), transmission electronic microscopy (TEM), dynamic scanning calorimetry (DSC), and X‐ray techniques, together with mechanical methods. Results of the nonisothermal crystallization dynamics show that the nanocomposites of PET (Nano‐PET) have 3 times greater crystallization rate than that of pure PET. The thermal properties of Nano‐PET showed heat distortion temperature (HDT) 20–50°C higher than the pure PET, while with a clay content of 5%, the modulus of Nano‐PET is as much as 3 times that of pure PET. Statistical results of particle distribution show that the average nanoscale size ranges from 10 to 100 nm. The particles are homogenously distributed with their size percentages in normal distribution. The agglomerated particles are 4% or so with some particles size in the micrometer scale. The morphology of exfoliated clay particles are in a diordered state, in which the morphology of the PET spherulitics are not easy to detect in most of microdomains compared with the pure PET. The molecular chains intercalated in the interlamellae of clay are confined to some extent, which will explain the narrow distribution of the Nano‐PET molecular weight. The stripe‐belt morphology of the intercalated clay show that polymer PET molecular chains are intercalated into the enlarged interlamellar space. © 1999 John Wiley & Sons, Inc. J Appl Polym Sci 71: 1139–1146, 1999