Co‐synthesis of Sm0.5Sr0.5CoO3‐Sm0.2Ce0.8O1.9 Composite Cathode with Enhanced Electrochemical Property for Intermediate Temperature SOFCs

A 70 wt.% Sm_0.5Sr_0.5CoO₃ – 30 wt.% Sm_0.2Ce_0.8O_1.9 (SSC–SDC73) composite cathode was co‐synthesized by a facile one‐step sol–gel method, which showed lower polarization resistance and overpotential than those of physically mixed SSC–SDC73 cathode. The polarization resistance of co‐synthesized SSC–SDC73 cathode at 800 °C was as low as 0.03 Ω cm² in air. Scanning electron microscopy (SEM) images showed that the enhanced electrochemical property was mainly attributed to the smaller grains and good dispersion of SSC and SDC phases within the composite cathode, leading to an increase in three‐phase boundary length. The dependence of polarization resistance with oxygen partial pressure indicated that the rate‐limiting step for oxygen reduction reaction was the dissociation of molecular oxygen to atomic oxygen process. An anode supported fuel cell with a co‐synthesized SSC–SDC73 cathode exhibited a peak power density of 924 mW cm⁻² at 800 °C. Our results suggested that co‐synthesized composite was a promising cathode for intermediate temperature solid oxide fuel cells (IT‐SOFCs).     

Synthesis and Electrochemical Properties of BaFe1−xCuxO3−δ Perovskite Oxide for IT‐SOFC Cathode

A series of iron‐based perovskite oxides BaFe_1−xCu_xO_3−δ (x = 0.10, 0.15, 0.20 and 0.25, abbreviated as BFC‐10, BFC‐15, BFC‐20 and BFC‐25, respectively) as cathode materials have been prepared via a combined EDTA‐citrate complexing sol‐gel method. The effects of Cu contents on the crystal structure, chemical stability, electrical conductivity, thermal expansion coefficient (TEC) and electrochemical properties of BFC‐x materials have been studied. All the BFC‐x samples exhibit the cubic phase with a space group Pm3m (221). The electrical conductivity decreases with increasing Cu content. The maximum electrical conductivity is 60.9 ± 0.9 S cm⁻¹ for BFC‐20 at 600 °C. Substitution of Fe by Cu increases the thermal expansion coefficient. The average TEC increases from 20.6 × 10⁻⁶ K⁻¹ for BFC‐10 to 23.7 × 10⁻⁶ K⁻¹ for BFC‐25 at the temperature range of 30–850 °C. Among the samples, BFC‐20 shows the best electrochemical performance. The area specific resistance (ASR) of BFC‐20 on SDC electrolyte is 0.014 Ω cm² at 800 °C. The single fuel cell with the configguration of BFC‐20/SDC/NiO‐SDC delivers the highest power density of 0.57 W cm⁻² at 800 °C. The favorable electrochemical activities can be attributed to the cubic lattice structure and the high oxygen vacancy concentration caused by Cu doping.     

Tailoring Electrochemical Property of Layered Perovskite Cathode by Cu‐doping for Proton‐Conducting IT‐SOFCs

Layered perovskite oxide YBaCuCoO_5+x (YBCC) was synthesized by an EDTA‐citrate complexation process and was investigated as a novel cathode for proton‐conducting intermediate temperature solid oxide fuel cells (IT‐SOFCs). The thermal expansion coefficient (TEC) of YBCC was 15.3 × 10⁻⁶ K⁻¹ and the electrical conductivity presented a semiconductor‐like behavior with the maximum value of 93.03 Scm⁻¹ at 800 °C. Based on the defect chemistry analysis, the electrical conductivity gradually decreases by the introduction of Cu into Co sites of YBaCo₂O_5+x and the conductor mechanism can transform from the metallic‐like behavior to the semiconductor‐like behavior. Thin proton‐conducting (BaZr_0.1Ce_0.7Y_0.1Yb_0.1O_3–δ) BZCYYb electrolyte and NiO–BZCYYb anode functional layer were prepared over porous anode substrates composed of NiO–BZCYYb by a one‐step dry‐pressing/co‐firing process. Laboratory‐sized quad‐layer cells of NiO‐BZCYYb / NiO‐BZCYYb / BZCYYb / YBCC with a 20 μm‐thick BZCYYb electrolyte membrane exhibited the maximum power density as high as 435 mW cm⁻² with an open‐circuit potential (OCV) of 0.99 V and a low interfacial polarization resistance of 0.151 Ωcm² at 700 °C. The experimental results have indicated that the layered perovskite oxide YBCC can be a cathode candidate for utilization as proton‐conducting IT‐SOFCs.     

Performance Evaluation of Solid Oxide Fuel Cells with Thin Film Electrolyte Fabricated by Binder‐Assisted Slurry Casting

A gas‐tight yttria‐stabilized zirconia (YSZ) electrolyte film was fabricated on porous NiO–YSZ anode substrates by a binder‐assisted slurry casting technique. The scanning electron microscope (SEM) results showed that the YSZ film was relatively dense with a thickness of 10 μm. La_0.8Sr_0.2MnO₃ (LSM)–YSZ was applied to cathode using a screen‐print technique and the single fuel cells were tested in a temperature range from 600 to 800 °C. An open circuit voltage (OCV) of over 1.0 V was observed. The maximum power densities at 600, 700, and 800 °C were 0.13, 0.44, and 1.1 W cm^–2, respectively.     

The Influence of Temperature and Composition on the Operation of Al Anodes for Aluminum‐Air Batteries

The influence of composition and temperature on the anode polarization and corrosion rate of pure Al and Al‐In anodic alloys in 8M NaON electrolyte has been investigated. High current density (more than 800 mA cm⁻²) and faradaic efficiency over 97% were observed for all investigated alloys at 60 °C. Lower temperature provides lower current density (200–300 mA cm⁻² at 40 °C, and less than 100 mA cm⁻² at 25 °C). Different formation of the product reaction layers was observed for pure aluminum and Al–0.41In alloy, leading to the different polarization character of the samples. The comparison of two Al‐In alloys with similar composition has been carried out. Al–0.45In alloy having a coarse‐grained structure had a more positive no‐current potential and lower value of anode limiting current (200 mA cm⁻² vs. 300 mA cm⁻²) compared with the fine‐grained Al–0.41In alloy, as well as greater parasitic corrosion rate and greater no‐current corrosion. The current‐voltage, power and discharge characteristics of the aluminum‐air cell with Al–0.41In anode and gas diffusion cathode have been investigated. Open circuit voltage of the cell is 1.934 V and the maximum power density of the cell is 240 mW cm⁻² at the voltage of 1.3 V.     

Intermediate Temperature Anode‐Supported Fuel Cell Based on BaCe0.9Y0.1O3 Electrolyte with Novel Pr2NiO4 Cathode

A proton conducting ceramic fuel cell (PCFC) operating at intermediate temperature has been developed that incorporates electrolyte and electrode materials prepared by flash combustion (yttrium‐doped barium cerate) and auto‐ignition (praseodymium nickelate) methods. The fuel cell components were assembled using an anode‐support approach, with the anode and proton ceramic layers prepared by co‐pressing and co‐firing, and subsequent deposition of the cathode by screen‐printing onto the proton ceramic surface. When the fuel cell was fed with moist hydrogen and air, a high Open Circuit Voltage (OCV > 1.1 V) was observed at T > 550 °C, which was stable for 300 h (end of test), indicating excellent gas‐tightness of the proton ceramic layer. The power density of the fuel cell increased with temperature of operation, providing more than 130 mW cm^–2 at 650 °C. Symmetric cells incorporating Ni‐BCY10 cermet and BCY10 electrolyte on the one hand, and Pr₂NiO_{4 + δ} and BCY10 electrolyte on the other hand, were also characterised and area specific resistances of 0.06 Ω cm² for the anode material and 1–2 Ω cm² for the cathode material were obtained at 600 °C.     

A Layered Perovskite EuBaCo2O5+δ for Intermediate‐Temperature Solid Oxide Fuel Cell Cathode

A layered perovskite EuBaCo₂O_5+δ (EBCO) has been prepared by a solid‐state reaction, and evaluated as potential cathode for intermediate‐temperature solid oxide fuel cells. Structural characterizations are determined at room temperature using powder X‐ray diffraction and transmission electron microscopy technique. The good fits to the XRD data by Rietveld refinement method are obtained in the orthorhombic space group (Pmmm). The lower average thermal expansion coefficient, 14.9 × 10^–6 °C^–1 between 100 and 800 °C, indicates its better thermal expansion compatibility with conventional electrolytes, compared with the other cobalt‐containing cathode materials. The high electrical conductivity and large oxygen nonstoichiometry at intermediate temperatures suggest the effective charge transfer reactions including electron conduction and oxide‐ion motion in cathode. As a result, a highly electrochemical activity towards the oxygen reduction reaction is achieved between 600 and 700 °C, as evidenced by low area‐specific resistances, e.g. 0.14–0.5 Ω cm². In addition, cathodic overpotential and oxygen reduction kinetics of the EBCO cathode have also been studied.     

Characterization of La0.6Sr0.4Co0.2Fe0.8O3–δ + La2NiO4+δ Composite Cathode Materials for Solid Oxide Fuel Cells

The structure, electrical conduction, thermal expansion and electrochemical properties of the La_0.6Sr_0.4Co_0.2Fe_0.8O_3–δ + La₂NiO_4+δ (LSCF‐LNO) composite cathodes were investigated with regard to the volume fraction of the LNO composition. No chemical reaction product between the two constituent phases was found for the composite cathodes sintered at 1,400 °C for 10 h within the sensitivity of the XRD. Compared to the performance of the LSCF cathode, the LNO composition in the composite cathode plays a role in deteriorating both electrical conductivity and electrochemical properties, however, improving the thermal expansion properties. The trade‐off between electrical conducting and thermal expansion classifies the composite cathode containing 30 volume percent (vol.%) LNO as the optimum composition. For characterizing cathode performance in a single cell, a slurry spin coating technique was employed to prepare a porous cathode layer as well as a YSZ/Ce_0.8Sm_0.2O_3–δ (SDC) electrolyte. The optimum conditions for fabricating the YSZ/SDC electrolyte were investigated. The resulting single cell with 70 vol.% LSCF‐30 vol.%LNO (LSCF‐LNO30) cathode shows a power density of 497 mW cm^–2 at 800 °C, which is lower than that of the cell with a LSCF cathode, but still within the limits acceptable for practical applications.     

Evaluation of Fe and Mn co-doped layered perovskite PrBaCo2/3Fe2/3Mn1/2O5+δ as a novel cathode for intermediate-temperature solid-oxide fuel cell

A B-site cation-deficient double-perovskite oxide, PrBaCo_2/3Fe_2/3Mn_1/2O_5+δ (PBCFM2), was successfully synthesized by a sol-gel method and systematically investigated as an efficient cathode for IT-SOFC. The PBCFM2 exhibits good thermally stability and broad chemical compatibility at high temperature. Appropriate substitution of Mn and Fe for Co dramatically decreases the thermal expansion coefficient (TEC) from 21.5 × 10^–6 K^–1 for PrBaCo₂O_5+δ to 17.8 × 10^–6 K^–1 to PBCFM2 at a temperature range of 30–1000 °C. The temperature dependence of conductivity of the PBCFM2 was tested from 300 °C to 850 °C and then confirmed using the p-type small-polaron transport mode. The maximum conductivity value was 72 S cm^–1 at 600 °C. When using 300 µm of Sm_0.2Ce_0.8O_1.9 (SDC) as an electrolyte, the area specific resistance (ASR) and peak power density values were 0.028 Ω cm² and 588 mV cm^–2 at 800 °C, respectively. The activity and performance of the PBCFM2 cathode are further improved by impregnation with nano-sized SDC particles. The composite cathode with two times impregnation provided the optimal nano-scale SDC loading and microstructure where the ASR and peak power densities were 0.023 Ω cm² and 621 mV cm^–2 at 800 °C, respectively. Our preliminary results lead us to propose that PBCFM and its composite cathodes are good candidate cathodes for IT-SOFC.     

Electrochemical Performance of Cobalt‐free Nd0.5Ba0.5Fe1–xNixO3–δ Cathode Materials for Intermediate Temperature Solid Oxide Fuel Cells

A new series of cobalt‐free perovskite‐type oxides, Nd_0.5Ba_0.5Fe_1–xNi_xO_3–δ (0 ≤ x ≤ 0.15), have been prepared by a citric acid‐nitrate process and investigated as cathode materials for proton conducting intermediate temperature solid oxide fuel cells (IT‐SOFCs). The conductivity of the oxides was measured at 300–800 °C in air. It is discovered that partial substitution of Ni for Fe‐sites in Nd_0.5Ba_0.5Fe_1–xNi_xO_3–δ obviously enhances the conductivity of the oxides. Among the series of oxides, the Nd_0.5Ba_0.5Fe_0.9Ni_0.1O_3–δ (NBFNi10) exhibits the highest conductivity of 140 S cm⁻¹ in air at 550 °C. A single H₂/air fuel cell with proton‐conducting BaZr_0.1Ce_0.7Y_0.2O_3–δ (BZCY) electrolyte membrane (ca. 40 μm thickness) and NBFNi10‐BZCY composite cathode and NiO‐BZCY composite anode was fabricated and tested at 600–700 °C. The peak power density and the interfacial polarization resistance (R_p) of the cell are 490 mW cm⁻² and 0.15 Ω cm² at 700 °C, respectively. The experimental results indicate that NBFNi10 is a promising cathode material for the proton‐conducting IT‐SOFCs.     

Bi1.4Er0.6O3‐(La0.74Bi0.10Sr0.16) MnO3‐δ Cathodes Fabricated By Ion‐impregnating Method For IT‐SOFCs

Bi_1.4Er_0.6O₃‐(La_0.74Bi_0.10Sr_0.16)MnO_3‐δ (ESB‐LBSM) composite cathodes were fabricated by impregnating the ionic conducting ESB matrix with the LBSM electronic conducting materials. The ion‐impregnated ESB‐LBSM cathodes were beneficial for the O₂ reduction reactions, and the performance of these cathodes was investigated at temperatures below 700 °C by AC impedance spectroscopy and the results indicated that the ion‐impregnated ESB‐LBSM system had an excellent performance. At 700 °C, the lowest cathode polarisation resistance (R_p) was only 0.07 Ω cm² for the ion‐impregnated ESB‐LBSM system. For the performance testing of single cells, the maximum power density was 1.0 W cm^–2 at 700 °C for a cell with the ESB‐LBSM cathode. The results demonstrated that the unique combination of the ESB ionic conducting matrix with electronic conducting LBSM materials was a valid method to improve the cathode performance, and the ion‐impregnated ESB‐LBSM was a promising composite cathode material for the intermediate‐temperature solid oxide fuel cells.     

Performance of Cobalt‐free La0.6Sr0.4Fe0.9Ni0.1O3–δ Cathode Material for Intermediate Temperature Solid Oxide Fuel Cells

A series of cobalt‐free perovskite‐type cathode materials La_0.6Sr_0.4Fe_1–xNi_xO_3–δ (0 ≤ x ≤ 0.15) for intermediate temperature solid oxide fuel cells (IT‐SOFCs) are prepared by a citric‐nitrate process. The conductivities of the cathode materials are measured as functions of temperature (300–800 °C) in air by AC impedance method, and the La_0.6Sr_0.4Fe_0.9Ni_0.1O_3–δ (LSFN10) has the highest conductivity to be 160 S cm^–1 at 400 °C. A single IT‐SOFC based on LSFN10 cathode, BaZr_0.1Ce_0.7Y_0.2O_3–δ electrolyte membrane and Ni–BaZr_0.1Ce_0.7Y_0.2O_3–δ anode substrate was fabricated by a simple spin‐coating process, and the performances of the cell using hydrogen as fuel and air as the oxidant were researched by electrochemical methods at 600–700 °C. The maximum power densities of the cell are 405 mW cm^–2 at 700 °C, 238 mW cm^–2 at 650 °C, and 140 mW cm^–2 at 600 °C, respectively. The results indicate that the LSFN10 is a promising cathode material for proton conducting IT‐SOFCs.     

Fabrication and Performance of Solid Oxide Fuel Cells with La0.2Sr0.7TiO3–δ as Anode Support and La2NiO4+δ as Cathode

A novel fabrication process for solid oxide fuel cells (SOFCs) with La_0.2Sr_0.7TiO_3–δ (LST_A–) as anode support and La₂NiO_4+δ (LNO) as cathode material, which avoids complicated impregnation process, is designed and investigated. The LST_A– anode‐supported half cells are reduced at 1,200 °C in hydrogen atmosphere. Subsequently, the LNO cathode is sintered on the YSZ electrolyte at 1,200 °C in nitrogen atmosphere and then annealed in situ at 850 °C in air. The results of XRD analysis and electrical conductivity measurement indicate that the structure and electrochemical characteristics of LNO appear similar before and after the sintering processes of the cathode. By using La_0.6Sr_0.4CoO_3–δ (LSC) as current collector, the cell with LNO cathode sintered in nitrogen atmosphere exhibits the power density at 0.7 V of 235 mW cm⁻² at 800 °C. The ohmic resistance (R_S) and polarization resistance (R_P) are 0.373 and 0.452 Ω cm², respectively. Compared to that of the cell with the LNO cathode sintered in air, the sintering processes of the cell with the LNO cathode sintered in nitrogen atmosphere can result in better electrochemical performance of the cell mainly due to the decrease in R_S. The microstructures of the cells reveal a good adhesion between each layer.     

Characterization of Ba0.5Sr0.5Co0.7In0.1Fe0.2O3−δ as the Cathode Material for Proton‐conducting SOFCs

Ba_0.5Sr_0.5Co_0.7In_0.1Fe_0.2O_3−δ powders are successfully synthesized as the cathode materials for proton‐conducting solid oxide fuel cells (SOFCs). The prepared cells consisting of the structure of a BaZr_0.1Ce_0.7Y_0.2O_3−δ (BZCY7)‐NiO anode substrate, a BZCY7 electrolyte membrane and a cathode layer, are measured from 600 to 700 °C with humidified hydrogen (ca. 3% H₂O) as the fuel. The electrochemical results show that the cell exhibits a high power density which could obtain an open‐circuit potential of 0.986 V and a maximum power density of 400.84 mW cm⁻² at 700 °C. The polarization resistance measured at the open‐circuit condition is only 0.15 Ω cm² at 700 °C.     

Chemical Bulk Diffusion Coefficient of a La0.5Sr0.5CoO3−δ Cathode for Intermediate‐Temperature Solid Oxide Fuel Cells

In the first part of this study, the characteristics of a La_0.5Sr_0.5CoO_3?δ cathode are described, including its chemical bulk diffusion coefficient (D_chem), and electrical conductivity relaxation experiments are performed to obtain experimental D_chem measurements of this cathode. The second part of this study describes two methods to improve the single‐cell performance of solid oxide fuel cells. One method uses a composite cathode, i.e., a mix of 30 wt% electrolyte and 70 wt% cathode; the other method uses an electrolyte‐infiltrated cathode, i.e., an active ionic‐conductive electrolyte with nano‐sized particles is deposited onto a porous cathode surface using the infiltration method. In this work, 0.2M Ce_0.8Sm_0.2O_1.9 (SDC)‐infiltrated La_0.5Sr_0.5CoO_3?δ exhibits a maximum peak power density of 1221 mW/cm² at an operating temperature of 700°C with a thick‐film SDC electrolyte (30 μm), a NiO + SDC anode (1 mm) and a La_0.5Sr_0.5CoO_3?δ cathode (10 μm). The enhancement in electrochemical performances using the electrolyte‐infiltrated cathode is attributed to the creation of electrolyte/cathode phase boundaries, which considerably increases the number of electrochemical sites available for the oxygen reduction reaction.     

Electrical behavior of the Ruddlesden–Popper phase, (Nd0.9La0.1)2 Ni0.75Cu0.25O4 (NLNC) and NLNC- x wt% Sm0.2Ce0.8O1.9 (SDC) (x = 10, 30 and 50), as intermediate‐temperature solid oxide fuel cells cathode

In the present work, a new Ruddlesden-Popper phase, (Nd_0.9La_0.1)₂ Ni_0.75Cu_0.25O₄ (NLNC) has been synthesized by solid state reaction for intermediate-temperature solid oxide fuel cells (IT-SOFCs) applications. The effect of sintering temperature on the microstructure and electrical properties of the NLNC cathode material is investigated. Likewise, composite cathode materials were also prepared by mixing the NLNC with 10, 30 and 50 wt% of Sm_0.2Ce_0.8O_1.9 (SDC) powders, and firing in the temperature range of 1000–1300 °C. The crystal structure and chemical compatibility of NLNC and SDC, and their microstructures were studied by XRD and SEM, respectively. Electrical conductivity and performance of monolithic and composite electrodes as a function of the electrode composition is investigated experimentally through four probe method and electrochemical impedance spectroscopy (EIS). The results proved that no reaction occur between NLNC and SDC compounds even at a temperature as high as 1300 °C. Maximum total electrical conductivity of 114.36 S cm^?1 at 500 °C is recorded for the pure NLNC material sintered at 1300 °C. The polarization resistance of pure NLNC cathode was 0.43 Ω cm² at 800 °C; the NLNC–SDC composite cathodes including 10, 30 and 50 wt% SDC displayed Rp value of 0.27 Ω cm², 0.11 Ω cm², and 0.19 Ω cm² at 800 °C, respectively.     

The Effect of Plasma Spraying Power on La0.58Sr0.4Co0.2Fe0.8O3–δ–La0.8Sr0.2Ga0.8Mg0.2O3–δ Composite Cathode Interlayer Microstructure and Cell Performance

The metal‐supported intermediate temperature solid oxide fuel cells with a porous nickel substrate, a nano‐structured LDC (Ce_0.55La_0.45O_2–δ)–Ni composite anode, an LDC diffusion barrier layer, an LSGM (La_0.8Sr_0.2Ga_0.8Mg_0.2O_3–δ) electrolyte, an LSCF (La_0.58Sr_0.4Co_0.2Fe_0.8O_3–δ)–LSGM composite cathode interlayer and an LSCF cathode current collector are fabricated by atmospheric plasma spraying. Four different plasma spraying powers of 26, 28, 30, and 34 kW are used to fabricate the LSCF–LSGM composite cathode interlayers. Each cell with a prepared LSCF–LSGM composite cathode interlayer has been post‐heat treated at 960 °C for 2 h in air with an applied pressure of 450 g cm^–2. The current‐voltage‐power and AC impedance measurements indicate that the LSCF–LSGM composite cathode interlayer formed at 28 kW plasma spraying power has the best power performance and the smallest polarization resistance at temperatures from 600 to 800 °C. The microstructure of the LSCF–LSGM composite cathode interlayer shows to be less dense and composed of smaller dense regions as the plasma spraying power decreases to 28 kW. The durability test of the cell with an optimized LSCF–LSGM composite cathode interlayer gives a degradation rate of 1.1% kh^–1 at the 0.3 A cm^–2 constant current density and 750 °C test temperature.     

A Performance Study of Solid Oxide Fuel Cells With BaZr0.1Ce0.7Y0.2O3–δ Electrolyte Developed by Spray‐Modified Pressing Method

Fuel cells with BaZr_0.1Ce_0.7Y_0.2O_3–δ (BZCY) proton‐conducting electrolyte is fabricated using spray‐modified pressing method. In the present study the spray‐modified pressing technology is developed to prepare thin electrolyte layers on porous Ni‐BZCY anode supports. SEM data show the BZCY electrolyte film is uniform and dense, well‐bonded with the anode substrate. An anode‐supported fuel cell with BZCY electrolyte and Ba_0.5Sr_0.5Co_0.8Fe_0.2O_3–δ (BSCF) cathode is characterized from 600 to 700 °C using hydrogen as fuel and ambient air as oxidant. Maximum power density of 536 mW cm^–2 along with a 1.01 V OCV at 700 °C is obtained. Impedance spectra show that Ohmic resistances contribute minor parts to the total ones, for instance, only ~23% when operating at 600 °C. The results demonstrate that spray‐modified pressing technology offers a simple and effective way to fabricate quality electrolyte film suitable to operate in intermediate temperature.     

Solvent-deficient method lowers grain-boundary resistivity of doped ceria

Nanoparticles of gadolinium-doped cerium oxide (GDC) were synthesized using solvent-deficient method and their sinterability and electrical properties were investigated using the powder and cold sintering process. The GDC powder was uniaxially pressed into cylindrically-shaped pellets with a mixture of nitric acid and hydrogen peroxide at 200°C to encourage particle arrangement during forming process. These bulk samples were annealed using two different temperature profiles: at 800°C for 5 hours and at 1300°C for 1 minute—800°C for 5 hours. The samples produced using HNO₃/H₂O₂ mixture showed higher relative density than ones without it. Ionic conductivity of the sample sintered through the two-step profile was obtained from electrochemical impedance spectroscopy. Although the grain conductivity for the samples (8.0 × 10⁻³ S cm⁻¹ at 500°C, and 3.3 × 10⁻² S cm⁻¹ at 700°C) is on par with a conventionally sintered sample, the measured total conductivity (3.9 × 10⁻³ S cm⁻¹ at 500°C, and 2.5 × 10⁻² S cm⁻¹ at 700°C) is about 10 times higher than the conventionally sintered one and is comparable to the values seen in the previous studies for GDC which employed higher sintering temperature, pointing to the effectively lower grain-boundary impedance. This result could be attributed to no significant phase segregation along grain boundaries due to the low-temperature processing.     

Fabrication and operation of flow‐through tubular SOFCs for electric power and synthesis gas cogeneration from methane

Flow‐through type tubular solid oxide fuel cells were successfully fabricated and operated with a single‐chamber configuration for realizing the simultaneous generation of electric power and synthesis gas from methane by integrating a downstream catalyst into the fuel cell reactor. A new operation mode, which completely eliminated the gas diffusion between cathode side and anode side, is proposed. The cell showed high open‐circuit voltages of 1.02–1.08 V at the furnace temperature range of 650–800°C when operating on CH₄‐O₂ gas mixture at a molar ratio of 2:1. A peak power density of approximately 300 mW cm^?2 and a maximum power output of 1.5 W were achieved for a single cell with an effective cathode geometric surface area of 5.4 cm² at the furnace temperature of 750°C. The in‐situ initialization of the cell using CH₄‐O₂ gas mixture was also realized via applying an effective catalyst into the tubular cell. © 2013 American Institute of Chemical Engineers AIChE J, 60: 1036–1044, 2014