Noncatalytic Hydrolysis of Iminodiacetonitrile in Near‐Critical Water – A Green Process for the Manufacture of Iminodiacetic Acid

The hydrolysis of iminodiacetonitrile (IDAN) in near‐critical water, without added catalysts, has been successfully conducted with temperature and residence time ranges of 200–260 °C and 10–60 min, respectively. The effects of temperature, pressure, and initial reactant/water ratio on the reaction rate and yield have been investigated. The final reaction products primarily included iminodiacetic acid (IDA) and ammonia associated with other by‐products; gas formation was negligible. The maximum yield of IDA was 92.3 mol.‐% at 210 °C and 10 MPa, with a conversion of almost 100 %.The apparent activation energy and ln A of IDAN hydrolysis were evaluated as 45.77 ± 5.26 kJ/mol and 8.6 ± 0.1 min^–1, respectively, based on the assumption of first‐order reaction. The reaction mechanism and scheme were similar to those of base‐catalyzed reactions of nitriles examined in less severe conditions.     

Kinetics and thermodynamics of hydrolytic depolymerization of poly(ethylene terephthalate) at high pressure and temperature

Hydrolytic depolymerization of PET (polyethylene terephthalate) waste in excess of water was studied using a 0.5‐L stirred high‐pressure autoclave at temperatures of 100, 150, 200, and 250°C and at 200, 300, 400, 500, 700, and 800 psi (pounds per square inch) pressure. Velocity constants of hydrolysis were calculated from the experimental data obtained. Maximum depolymerization (91.38%) of PET into monomer was obtained at 250°C and 800 psi. pressure. However, the maximum rate of reaction was recorded at 200°C and 500 psi temperature and pressure, respectively. The energy of activation and frequency factor were calculated, as 64.13 KJ/g mol and 7.336 × 10⁴ min^?1, respectively, for higher pressure and temperature conditions. It was also reported that the hydrolytic depolymerization is first order with the velocity constant 1.773 × 10^?2 min^?1 at 250°C. © 2003 Wiley Periodicals, Inc. J Appl Polym Sci 90: 3305–3309, 2003     

Phase behavior and reaction of nylon 6/6 in water at high temperatures and pressures

The phase behavior and reaction of nylon 6/6 in water were studied with a diamond anvil cell (DAC) technique and visual microscopy. Nylon 6/6 concentrations in water and cell temperatures were varied from 11 to 46% and from 264 to 425°C, respectively. The pressures studied ranged from 30 to 900 MPa. When an aqueous solution of 27% nylon 6/6 was rapidly heated (2.6°C/s) to 372°C at 30 MPa, the solution became homogeneous at 331°C. Upon cooling, the final pressure was 30 MPa and both particles and gas were observed. Analysis of the particles by Raman indicated decomposed nylon 6/6 solid. When an aqueous solution of 31% nylon 6/6 was rapidly heated (2.9°C/s) to 425°C at 58 MPa, the solution became homogeneous at 323°C. Upon cooling, the final pressure was 143 MPa, and, remarkably, only a second liquid precipitated and no gas or solids were observed. From the experiments, we concluded that the reaction pathways are completely different between the subcritical and supercritical water conditions. For the case of subcritical conditions, the final products were solid particles having a nylon character along with a considerable amount of gas. At supercritical water conditions, the final products were liquids having little nylon character and no gas. Experiments were performed at a constant temperature of 272°C at initial pressures ranging from 87 to 400 MPa. As the reaction proceeded, the pressure was measured at 30‐s intervals. At average pressures less than 300 MPa, the nylon 6/6 samples melted and appeared to become homogeneous. At average pressures higher than 520 MPa, the nylon 6/6 samples remained heterogeneous. From these results, the rate of hydrolysis was concluded to increase with pressure. The reaction volume was found to be −21.1 cm³/mol, which can be explained by the overall formation of water‐soluble products. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 76: 1062–1073, 2000     

Preparation of diacylglycerol‐enriched palm olein by phospholipase A1‐catalyzed partial hydrolysis

Partial hydrolysis of palm olein catalyzed by phospholipase A₁ (Lecitase Ultra) in a solvent‐free system was carried out to produce diacylglycerol (DAG)‐enriched palm olein (DEPO). Four reaction parameters, namely, reaction time (2–10 h), water content (20–60 wt‐% of the oil mass), enzyme load (10–50 U/g of the oil mass), and reaction temperature (30–60 °C), were investigated. The optimal conditions for partial hydrolysis of palm olein catalyzed by Lecitase Ultra were obtained by an orthogonal experiment as follows: 45 °C reaction temperature, 44 wt‐% water content, 8 h reaction time, and an enzyme load of 34 U/g. The upper oil layer of the reaction mixture with an acid value of 54.26 ± 0.86 mg KOH/g was first molecularly distilled at 150 °C to yield a DEPO with 35.51 wt‐% of DAG. The DEPO was distilled again at 250 °C to obtain a DAG oil with 74.52 wt‐% of DAG. The composition of the acylglycerols of palm olein and the DEPO were analyzed and identified by high‐performance liquid chromatography (HPLC) and HPLC/electrospray ionization/mass spectrometry. The released fatty acids from the partial hydrolysis of palm olein catalyzed by phospholipase A₁ showed a higher saturated fatty acid content than that of the raw material.     

Organosoluble and light‐colored fluorinated polyimides derived from 5,5′‐bis[4‐(4‐amino‐2‐trifluoromethylphenoxy) phenyl]‐4,7‐methanohexahydroindan

A novel bis(ether amine) monomer, 5,5′‐bis[4‐(4‐amino‐2‐trifluoromethylphenoxy)phenyl]‐4,7‐methanohexahydroindan ( 2 ), was synthesized through the nucleophilic aromatic substitution reaction of 5,5′‐bis‐(4‐hydroxyphenyl)‐4,7‐methanohexahydroindan with 2‐chloro‐5‐nitrobenzotrifluoride to yield the intermediate dinitro compound, followed by catalytic reduction with hydrazine and Pd/C. A series of polyimides were synthesized from 2 and various aromatic dianhydrides using a standard two‐stage process with chemical or thermal imidization of poly(amic acid). All of these polymer films were soluble in amide‐type solvents above 10% w/v, had tensile strengths of 97–117 MPa, and the 10% weight loss temperature was above 464 °C with their residues exceeding 46% at 800 °C in nitrogen. Compared with the non‐fluorinated polyimides, the fluorinated series were observed to have lower dielectric constants (2.92–3.28 at 1 MHz) and lower moisture absorptions (0.15–0.43 wt%) as well as lower color intensity and better solubility. Copyright © 2006 Society of Chemical Industry     

Synthesis and properties of new polymerized monomer reactants matrix resins of pyrrolone–benzimidazole copolymers containing pyridine unit

A series of new polymerized monomer reactants (PMR) matrix resins of poly(pyrrolone‐benzimidazole)s containing a pyridine unit (PPBP) were synthesized by polycondensation of monoethyl ester of cis‐5‐norbornene‐endo‐2,3‐dicarboxylic acid, 2,6‐diphenyl ester pyridinedicarboxylic acid or 3,5‐diphenyl ester pyridinedicarboxylic acid, and diethyl ester of 4,4′‐oxydiphthalic acid with 3,3′‐diaminobenzidine in a mixing solution of anhydrous ethyl alcohol and N‐methylpyrrolidone under given temperature and pressure conditions. The resulting resin solutions showed good solubility in polar organic solvents and stability at room temperature. The corresponding PPBP matrix resin, molded powder, and molded plate were prepared by undergoing amidation, imidization, cyclization, and crosslinking reactions when the reaction temperature was increased from 80 to 350°C, successively; the crosslinking structure was formed by the reverse Diels–Alder reaction at 270–290°C under 50 MPa pressure (2.5–3.5 MPa displayed by the pressure meter). The chemical reactions and properties of the resulting PPBP were studied by means of FTIR, TGA, and DMA methods, and the results indicated that the kinds of PPBP materials retain excellent thermal stability and processability; when the initial decomposition temperature was above 620°C the T_g was at 413.5°C for 3,5‐PPBP‐20 molded plate. © 2004 Wiley Periodicals, Inc. J Appl Polym Sci 91: 3981–3990, 2004     

Synthesis and characterization of biodegradable crosslinked polymers from 5‐hydroxylevulinic acid and α,ω‐diols

Novel biodegradable chemically crosslinked polymers, poly(5‐hydroxylevulinic acid‐co‐α,ω‐diol)s (PHLA‐diols), were synthesized from 5‐hydroxylevulinic acid and α,ω‐diols and characterized by Fourier transform infrared spectroscopy, differential scanning calorimetry, thermogravimetric analysis, and dynamic mechanical analysis. The gel content, swelling ratio, tensile properties, and hydrolytic degradation behaviors were also measured and assessed. The glass‐transition temperature of the PHLA‐diols could be adjusted within a wide range (?50 to 30°C) by the type and feed ratio of the diol. Because of the low glass‐transition temperature and crosslink structure, they exhibited certain elastic properties. The tensile modulus, strength, and elongation at break measured at 37°C were 1.4–6.3 MPa, 0.8–1.6 MPa, and 10–25%, respectively. These polymers could be hydrolytically degraded. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Processable and colorless fluorinated poly(ether imide)s based on an isopropylidene‐containing bis(ether anhydride) and various aromatic bis(ether amine)s bearing trifluoromethyl groups

A series of novel organosoluble and light‐colored fluorinated poly(ether imide)s (PEIs) ( IV ) having inherent viscosities of 0.43–0.59 dL/g were prepared from 4,4′‐[1,4‐phenylenbis(isopropylidene‐1,4‐phenyleneoxy)]diphthalic anhydride ( I ) and various trifluoromethyl‐substituted aromatic bis(ether amine)s by a standard two‐step process with thermal and chemical imidization of poly(amic acid) precursors. These PEIs showed excellent solubility in many organic solvents and could be solution‐cast into transparent and tough films. These films were essentially colorless, with an UV–visible absorption edge of 361–375 nm and a very low b* value (a yellowness index) of 15.3–17.0. They also showed good thermal stability with glass‐transition temperature of 191–248°C, 10% weight loss temperature in excess of 494°C, and char yields at 800°C in nitrogen more than 39%. The thermally cured PEI films showed good mechanical properties with tensile strengths of 83–96 MPa, elongations at break of 8–11%, and initial moduli of 1.7–2.0 GPa. They possessed lower dielectric constants of 3.25–3.72 (1 MHz). In comparison with the V series nonfluorinated PEIs, the IV series showed better solubility, lower color intensity, and lower dielectric constants. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci 104: 620–628, 2007     

Hydrogenation of Liddell coal. Yields and mean chemical structures of the products

The products from the hydrogenation of an Australian medium-volatile bituminous coal (Liddell) in batch autoclaves have been investigated. Tetralin was used as a vehicle and Cyanamid HDS-3A as catalyst. The influences of temperature (315–400 °C), hydrogen pressure (3.4–17.2 MPa) and reaction time (0–4 h) on the yields of pre-asphaltene, asphaltene, oil and pitch were studied. The chemical compositions of these materials were investigated by nuclear magnetic resonance and infrared spectrometry, and high-pressure liquid chromatography. Higher temperatures (400 °C) and pressures (17.2 MPa) favour the formation of products with lower average molecular size, lower aromatic carbon and aromatic proton contents and smaller average aromatic fused-ring number. N.m.r. evidence is presented which shows that increasing the temperature from 370 °C to 400 °C or pressure to 17.2 MPa assists reactions which bring about hydrogenation and cleavage of aryl rings. Longer reaction times (4 h) promote reactions by which the oxygen content of the product is decreased and by which polymethylene becomes cleaved from other functional groups. The results show that asphaltenes are true intermediates in the formation of oil from coal.     

Synthesis and properties of fluorinated biphenyl‐type epoxy resin

A novel fluorinated biphenyl‐type epoxy resin (FBE) was synthesized by epoxidation of a fluorinated biphenyl‐type phenolic resin, which was prepared by the condensation of 3‐trifluoromethylphenol and 4,4′‐bismethoxymethylbiphenyl catalyzed in the presence of strong Lewis acid. Resin blends mixed by FBE with phenolic resin as curing agent showed low melt viscosity (1.3–2.5 Pa s) at 120–122°C. Experimental results indicated that the cured fluorinated epoxy resins possess good thermal stability with 5% weight loss under 409–415°C, high glass‐transition temperature of 139–151°C (determined by dynamic mechanical analysis), and outstanding mechanical properties with flexural strength of 117–121 MPa as well as tensile strength of 71–72 MPa. The thermally cured fluorinated biphenyl‐type epoxy resin also showed good electrical insulation properties with volume resistivity of 0.5–0.8 × 10¹⁷ Ω cm and surface resistivity of 0.8–4.6 × 10¹⁶ Ω. The measured dielectric constants at 1 MHz were in the range of 3.8–4.1 and the measured dielectric dissipation factors (tan δ) were in the range of 3.6–3.8 × 10^?3. It was found that the fluorinated epoxy resins have improved dielectric properties, lower moisture adsorption, as well as better flame‐retardant properties compared with the corresponding commercial biphenyl‐type epoxy resins. © 2009 Wiley Periodicals, Inc. J Appl Polym Sci, 2009     

High‐optical transparency and low‐dielectric constant of new organosoluble polyamides containing trifluoromethyl and xanthene groups

A series of fluorinated polyamides was prepared directly by low‐temperature polycondensation of a new cardo diacid chloride, 9,9‐bis[4‐(4‐chloroformylphenoxy)phenyl]xanthene (BCPX), with various diamines containing trifluoromethyl substituents in N,N‐dimethylacetamide (DMAc). Almost all polyamides showed excellent solubility in amide‐type solvents such as DMAc and could also be dissolved in pyridine, m‐cresol, and tetrahydrofuran. These polymers had inherent viscosities between 0.77 and 1.31 dL g^?1, and their weight‐average molecular weights and number‐average molecular weights were in the range of 69,000–102,000 and 41,000–59,000, respectively. The resulting polymers showed glass transition temperatures between 240–258°C and 10% weight loss temperatures ranging from 484°C to 517°C and 410°C to 456°C in nitrogen and air, respectively, and char yields at 800°C in nitrogen higher than 55%. All polymers were amorphous and could be cast into transparent, light‐colored, and flexible films with tensile strengths of 81–100 MPa, elongations at break of 8–12%, and tensile modulus of 1.6–2.1 GPa. These polymers had low‐dielectric constants of 3.34–3.65 (100 kHz), low‐moisture absorption in the range of 0.76–1.91%, and high transparency with an ultraviolet–visible absorption cut‐off wavelength in the 322–340 nm range. © 2010 Wiley Periodicals, Inc. J Appl Polym Sci, 2010     

Synthesis and characterization of novel polyimides derived from 2‐amino‐5‐(4‐aminophenyl)‐thiazole

A new kind of aromatic unsymmetrical diamine monomer containing thiazole ring, 2‐amino‐5‐(4‐aminophenyl)‐thiazole (AAPT), was synthesized. A series of novel polyimides were prepared by polycondensation of AAPT with various aromatic dianhydrides by one‐step polyimidation process. The synthesized polyimides had inherent viscosity values of 0.36–0.69 dL/g and were easily dissolved in highly dipolar solvents. Meanwhile, strong and flexible polyimide films were obtained, which have good thermal and thermo‐oxidative stability with the glass transition temperatures (T_g) of 276.7–346.1°C, the temperature at 5% weight loss of 451–492°C in nitrogen and 422–440°C in air, as well as have outstanding mechanical properties with the tensile strengths of 94–122 MPa, elongations at breakage of 5–18%. These films also had dielectric constants of 3.12–3.38 at 10 MHz. © 2007 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Low-Temperature Dilute Acid Hydrolysis of Oil Palm Frond

Oil palm frond (OPF) fiber, a lignocellulosic waste from the palm oil industry, contains high cellulose and hemicellulose content, thus it is a potential feedstock for simple sugars production. This paper describes the two-stage hydrolysis process focusing on the use of low-temperature dilute acid hydrolysis to convert the hemicellulose in OPF fiber to simple sugars (xylose, arabinose, and glucose). The objective of the present study was to evaluate the effect of operating conditions of dilute sulfuric acid hydrolysis undertaken in a 1 L self-built batch reactor on xylose production from OPF fiber. The reaction conditions were temperatures (100–140°C), acid concentrations (2–6%), and reaction times (30–240 min). The mass ratio of solid/liquid was kept at 1:30. Analysis of the three main sugars glucose, xylose, and arabinose were determined using high-pressure liquid chromatography. The optimum reaction temperature, reaction time, and acid concentration were found to be 120°C, 120 min, and 2% acid, respectively. Based on the potential amount of xylose (10.8 mg/mL), 94% conversion (10.15 mg/mL) was obtained under the optimum conditions with small amount of furfural (0.016 mg/mL). To enhance the effectiveness of dilute acid hydrolysis, the hydrolysis of OPF fiber was also performed using ultrasonic-pretreated OPF fiber. The effects of ultrasonic parameters power (40–80%) and ultrasonication times (20–60 min) were determined on sugar yields under optimum hydrolysis conditions (2% acid sulfuric, 120°C and 120 min). However, the use of ultrasonication was found to have detrimental effect on the yield of simple sugars due to the 10-fold increase in the formation of furfural.     

Enthalpies of pyrolysis and oxidation of Athabasca oil sands

Thermal degradation of Athabasca oil sands, bitumen, and its fractions have been investigated in N₂and in air, at 25–600 °C and at pressures up to 6.9 MPa, using thermogravimetry (TG) and high pressure differential scanning calorimetry (PDSC). These conditions are likely to occur during in-situ recovery of bitumen by underground combustion processes. Two regions of weight loss are detected using both gases. The endothermic low temperature volatilization reactions (150–400 °C) absorbed +26 mJ mg^?1 for oil sand to +2319 mJ mg^?1 for medium oil. The heats of reaction for high-temperature cracking and volatilization reactions (400–550 °C) were similar. The heats of reaction for the low-temperature oxidation reactions (150–375 °C) were ?405 mJ mg^?1 for oil sand to ?30200mJ mg^?1 for medium oil. Values for the high-temperature oxidation reactions (400–550 °C) were slightly higher. Increasing the pressure of nitrogen and air caused an increase in the endothermicity and exothermicity of the respective reactions.     

Thermal and mechanical properties of the precursor polymers: Comparison of their properties with poly(amic acid)

The DSC thermograms of P-PHA show a large endothermic peak at 450–550°C. As the annealing temperature increases from 250°C to 400°C, the endothermic peaks become smaller and then disappear for samples annealed above 450°C. As observed for P-PHA, the endothermic enthalpy of PHA and PAA became smaller with an increasing annealing temperature. The cyclization onset temperature (T₁) of the three precursors increases linearly with an increasing annealing temperature at a constant annealing time (30 min). Otherwise, the initial decomposition onset temperature (T₂) was shown to be constant. T₂ of P-PHA, PHA, and PAA were observed in the temperature ranges of 601–603°C, 576–577°C, and 532–534°C, respectively. These TGA results confirm that all of the samples are thermally stable. Increasing the annealing temperature of the three precursor polymers significantly increases the tensile properties of the films. The tensile properties of all annealed precursors were much higher than those of the unannealed films. In contrast, the initial modulus of PAA is improved only slightly when compared with the other two polymers regardless of the heat treatment. The biaxial stresses in the PHA and PAA films were investigated by holographic interferometry. The stresses in the films were 6.85–7.61 MPa for PHA and 27.01–27.70 MPa for PAA.     

Fourier transform infrared and wide‐angle X‐ray diffraction studies of the thermal cyclization reactions of high‐molar‐mass poly(acrylonitrile‐co‐itaconic acid)

The stabilization reactions of a high‐molar‐mass poly(acrylonitrile‐co‐itaconic acid) precursor in air at 200, 220, and 240°C were studied with Fourier transform infrared. Principally, the cyclization of nitrile groups leading to the ladder structures of tetrahydropyridine occurred. Evidence for oxidative reactions causing the conversion of the C? C structure to C?C and generating groups such as ? OH and C?O was also obtained. As the temperature of stabilization was increased, the rate of the reaction increased without causing great changes in the Fourier transform infrared spectral patterns. The maximum nitrile conversion achievable was limited by the temperature of stabilization. Although the reaction stagnated at 40 and 80% at 200 and 220°C, it was practically complete in about an hour at 240°C. Higher temperatures also favored the formation of extended conjugated structures. Wide‐angle X‐ray diffraction studies of the polymer stabilized at 300 and 400°C in argon confirmed that the aromatization index value and the crystallinity of the polymer increased proportionally to the temperature of pyrolysis. An analysis of the wide‐angle X‐ray diffraction pattern and the elemental composition of the stabilized polymer implied the formation of the tetrahydropyridine structure at 400°C. The higher pyrolysis temperature favored the formation of the lattice constituted by this group. © 2006 Wiley Periodicals, Inc. J Appl Polym Sci 100: 3055–3062, 2006     

Switchgrass pretreatment and hydrolysis using low concentrations of formic acid

BACKGROUND: Acid hydrolysis using organic acids is a promising approach for liquefying biomass without introducing any additional inorganic salt species into the reaction media. Formic acid may be a very useful acid catalyst for biomass pre‐treatment because (i) it is an effective, strong acid catalyst, (ii) it is no more corrosive than sulfuric acid, (iii) it is an organic acid, so it adds noinorganic salt species that might negatively impact downstream catalysis, and (iv) it can be produced from biomass, making ita green reagent. RESULTS: At pH_{25 °C} = 1.65, formic acid yielded high dissolution of switchgrass (52 wt%) at a high temperature (200 °C), comparable with the dissolution yield achieved using sulfuric acid. When treated 9/1 wt/wt with an 8 wt% aqueous solution of formic acid at 150 °C for 1 h, 44 wt% of switchgrass was dissolved, yielding 63 wt% of the carbohydrates from switchgrass. CONCLUSIONS: The efficiency of formic acid for the hydrolysis and dissolution of the carbohydrate fraction of switchgrass was proved and compared with other organic and mineral acids. The liquid product of pretreatment of switchgrass using formic acid at both 150 °C and 200 °C showed that 24 wt% and 28 wt%, respectively, of soluble monosaccharides after enzymatic hydrolysis consisted of glucose. Copyright © 2011 Society of Chemical Industry     

Preparation and crystallization of forsterite fibrous gels

Transparent forsterite fibrous gels were prepared from the hydrolysis of alkoxide precursor sols with acetic acid and water, and the crystallization process of gel fibers was studied after heat treatments up to 1500 °C. Appropriate amount of acetic acid not only promoted the formation of spinnable linear-type polymeric species, but also enhanced the chemical homogeneity and reduced the crystallization temperature of the resultant gels. On heating, fibrous gels started to crystallize into forsterite at 550 °C as investigated by infrared spectrum, X-ray diffraction and thermal analysis. Single phase forsterite fiber thus could be obtained up to 1500 °C when the amount of hydrolysis water was limited. However, fibrous gel derived from the high-water-content sol displayed a few secondary phases of the magnesia (MgO) and protoenstatite (MgSiO₃) following heating at 1000 and 1400 °C, respectively; similarly, xerogels derived from without or with insufficient amount of acetic acid also revealed the segregation of second phases on heating. The synthesized forsterite fibers displayed nanocrystalline structure up to 1100 °C. On heating to 1300 °C, fired fibers exhibited grain growth into around 0.3–0.5 μm in size, with the room temperature dielectric constants of around 6.8–7.2 (at 1 MHz).     

Synthesis and properties of novel poly(benzimidazopyrrolone amide)s containing pyridine moieties

A series of new poly(benzimidazopyrrolone amide) (PPA) copolymers were synthesized by a two‐step procedure, which was the solution polycondensation of a novel pyridine‐containing tetraamine with various aromatic dianhydrides at a room temperature and cyclization of the resulting prepolymers at a high temperature, respectively. The resulting prepolymers from the solution polycondensation, that is, poly(amide amino acid)s (PAAAs), had inherent viscosities of 0.82–0.91 dL/g; then, tough and flexible PPA films could be successfully prepared by the casting of the PAAA solutions onto a glass substrate followed by thermal curing with a program temperature procedure up to 350°C. The obtained PPA films exhibited not only excellent thermal properties with onset decomposition temperatures in the range 502–521°C, glass‐transition temperatures in the range 299–337°C, and residual weight retentions at 700°C in air of 29.1–34.8% but also good mechanical properties with tensile strengths of 102.1–115.9 MPa and elongations at break of 6.8–7.4%. © 2008 Wiley Periodicals, Inc. J Appl Polym Sci, 2008     

Elevated Temperature Strength Enhancement of ZrB2–30 vol% SiC Ceramics by Postsintering Thermal Annealing

The mechanical properties of dense, hot‐pressed ZrB₂–30 vol% SiC ceramics were characterized from room temperature up to 1600°C in air. Specimens were tested as hot‐pressed or after hot‐pressing followed by heat treatment at 1400°C, 1500°C, 1600°C, or 1800°C for 10 h. Annealing at 1400°C resulted in the largest increases in flexure strengths at the highest test temperatures, with strengths of 470 MPa at 1400°C, 385 MPa at 1500°C, and 425 MPa at 1600°C, corresponding to increases of 7%, 8%, and 12% compared to as hot‐pressed ZrB₂–SiC tested at the same temperatures. Thermal treatment at 1500°C resulted in the largest increase in elastic modulus, with values of 270 GPa at 1400°C, 240 GPa at 1500°C, and 120 GPa at 1600°C, which were increases of 6%, 12%, and 18% compared to as hot‐pressed ZrB₂–SiC. Neither ZrB₂ grain size nor SiC cluster size changed for these heat‐treatment temperatures. Microstructural analysis suggested additional phases may have formed during heat treatment and/or dislocation density may have changed. This study demonstrated that thermal annealing may be a useful method for improving the elevated temperature mechanical properties of ZrB₂‐based ceramics.