MATHEMATICAL MODEL DEVELOPMENT AND SIMULATION OF HEAT PUMP FRUIT DRYER

ABSTRACT

A mathematical model of a heat pump fruit dryer was developed to study the performance of heat pump dryers. Using the moisture content of papaya glace' drying, the refrigerant temperature at the evaporator and condenser and the performance, was verified. It was found that the simulated results using closed loop heat pump dryer were close to the experimental results. The criteria for evaluating the performance were specific moisture extraction rate and drying rate. The results showed that ambient conditions affected significantly on the performance of the open loop dryer and the partially closed loop dryer. Also, the fraction of evaporator bypass air affected markedly on the performance of all heat pump dryers. In addition, it was found that specific air flow rate and drying air temperature affected significantly the performance of all heat pump dryers.     

HEAT PUMP DRYERS: RESEARCH AND DEVELOPMENT NEEDS AND OPPORTUNITIES

ABSTRACT

As some previous research works on heat pump dryers (HPD) gave contradictory results, there is a need to review and identify R&D needs and opportunities in HPD. It was found that mathematical modeling cannot ignore the interdependence of the heat pump working fluid and the process air of the dryer. The performances of various HPD configurations with respect to all operating varibles need further investigation. A well defined mathematical model of combined dryer-drying material characteristic is required for the system modeling. The relative specific drying cost and relative useful energy were introduced as the dryer selection criteria. The role of the heat pump in the HPD system, CFC alternatives and non-conventional heat pump cycles using air or steam as working fluids deserve further investigation.     

ON THE STUDY OF TIME-VARYING TEMPERATURE DRYING—EFFECT ON DRYING KINETICS AND PRODUCT QUALITY

ABSTRACT

The ability of heat pump dryer to produce controlled transient drying conditions, in terms of temperature, humidity and air velocity, has given it an edge over other drying systems. Exploiting this characteristic, we studied and compared the effect of different temperature-time profiles on the quality of agricultural products in a tunnel heat pump dryer capable of providing up to 14.6 kW of cooling capacity. The product quality refers to the color change of the products. Samples of banana and guava were dried in batches in a two-stage heat pump dryer. The effects of the starting temperature of a selected profile and the cycle time on both drying kinetics and product quality were studied. It was observed that by employing a step change in drying air temperature with the appropriate starting temperature and cycle time, it was possible to reduce significantly the drying time to reach the desired moisture content with improved product color.     

Analysis of CO2 Transcritical Cycle Heat Pump Dryers

The heat pump dryer with CO₂ as the working medium is investigated in this study. The drying systems were designed based on the thermophysical properties and characteristics of CO₂ cycle. The two-stage drying of CO₂ transcritical cycle heat pumps are presented and discussed in comparison with the single compression cycle single-stage heat pump dryer, the two-stage drying heat pumps, and electric drying system. The analysis indicates that the specific moisture extraction ratio of the two-stage drying system can be higher than that of the single drying CO₂ system. The efficiency of energy utilization of the CO₂ heat pump dryer was higher than that of an electric dryer.     

HEAT PUMP DRYING: RECENT DEVELOPMENTS AND FUTURE TRENDS

ABSTRACT

This review paper focuses on the recent progress made in heat pump drying (HPD). An introduction is given on the operating and working principle of the heat pump drying system. Advantages and limitations of HPD are outlined. Two industrial applications of HPD, food and timber, are discussed. New developments in HPD are presented. A section discussing the potential of incorporating advanced heat pump cycles for drying application is also presented. Some possible new hybrid HPD technologies, e.g., radio frequency and infrared assisted HPD are discussed in terms of their industrial potential. Opportunities for further R&D to achieve better product quality and energy efficiency are identified. A new heat pump dryer design is also described to demonstrate the new trend in versatile heat pump design.     

Effect of ambient conditions on drying of herbs in solar greenhouse dryer with integrated heat pump

An even span solar greenhouse dryer was built and applied to dry Java tea (Orthosiphon aristatus) and Sabah snake grass (Clinacanthus nutans Lindau). Findings showed that the solar greenhouse dryer performs satisfactorily during clear weather except at nighttime and rainy day due to product rehydration which is heavily influenced by high relative humidity from ambient air. Integrating of heat pump into the solar greenhouse dryer has successfully reduced the room relative humidity by 10–15%. Also, heat pump has mitigated the product rehydration issue by maintaining room relative humidity at maximum of 65% throughout the drying period. The drying rate of Java tea was improved three to fourfold, i.e., from 0.004–0.008 to 0.018–0.025?g H₂O/g DM min, whereas 10% of drying time was saved for both Java tea leaf and Sabah snake grass leaf with the assistance of heat pump system. Meanwhile, the supply of dry air from the heat pump system with a magnitude of 0.25–0.50?m/s helps in enhancing the drying rate of the herbs as well as minimizing the nonuniformity of drying temperature and relative humidity inside the solar greenhouse dryer.     

Energetic and financial assessment of the implementation of an absorption heat pump in an industrial drying system

Abstract

Absorption heat pump (AHP) cycles provide opportunities to reduce the energy use of drying systems. However, different configurations can be conceived and the results vary. In this work, data from an existing industrial convective dryer are used as an input to simulate different heat pump cycles. Energy that is lost in the dryer exhaust can be partly recovered to reduce the total energy demand. Energetic analyses are done for three AHP cycles: type I, type II and double-lift cycle. The maximal relative energy saving compared to the original dryer is for the respective cycles equal to 20%, 11% and 15%. With quotes gathered from manufactures, a financial analysis is carried out on the implementation of a type I AHP in the system. This unique approach of an extensive energetic and financial study results in a calculated internal rate of return over ten years equal to 18%, which make the system feasible for the implementation in industrial dryers.     

Drying Kinetics of Tomato by Using Electric Resistance and Heat Pump Dryers

Abstract

Drying kinetics of tomato was studied by using heat pump dryer (HPD) and electric resistance dryers with parallel and crossed airflow. The performance of both systems was evaluated and compared and the influence of temperature, air velocity, and tomato type on the drying kinetics was analyzed. The use of HPD showed to be adequate in the drying process of tomatoes, mainly in relation to the conversion rate of electric energy into thermal energy. The heat pump effective coefficient of performance (COP_HT,EF) was between 2.56 and 2.68, with an energy economy of about 40% when compared to the drying system with electric resistance. The Page model could be used to predict drying time of tomato and statistical analysis showed that the model parameters were mainly affected by drying temperature.     

热泵干燥机三元控制的初步研究

以更有效提高热泵干燥性能为出发点，结合湿空气的性质和压缩机的性能，提出了热泵干燥机三元控制理论。并定性分析了它的特点。     

Energy,exergy and economic analyses on heat pump drying of lignite

Abstract

Evaporative drying of lignite is an energy intensive process. In this study, the heat pump is integrated with a lignite drying system to decrease the energy consumption rate of lignite drying. The performance of heat pump drying is energetically and exergetically evaluated with developed models. Results show that the power consumption rates to dehydrate 1?kg of water from raw lignite in the heat pump drying system without and with lignite preheater are 660.82 and 585.62?kJ (kg H₂O)^?1, respectively. Exergetic analysis indicates that most exergy is destructed in the condenser and the evaporator in the heat pump drying. The case of lignite-to-electricity process (i.e., a lignite-fired power plant integrated with heat pump drying) is studied to examine additional benefits of heat pump drying to the downstream industrial processes that consume dried lignite. Thermodynamic and economic models are developed. Net efficiency of the lignite-to-electricity process can be increased by 1.4 and 1.57 percentage points for heat pump drying without and with lignite preheater, respectively. Preliminary economic analysis shows that the integration of heat pump drying without and with lignite preheater can earn additional 1.42 and 1.73 million USD, respectively. The influences of drying system and heat pump parameters are also analyzed.     

Transcritical CO2 Heat Pump Dryer: Part 1. Mathematical Model and Simulation

In this study, a mathematical model and simulation code has been developed to investigate the performance of a transcritical CO₂ heat pump dryer. The model takes into account detailed heat and mass transfer and pressure drop phenomena occurring in each component of the system. To take care of the variable heat transfer properties, the heat exchanger components were divided into several infinitesimal segments to examine the state, heat and mass balance and pressure drop for both refrigerant and air, and hence accurate results are expected. In Part 2 of the article, the model developed has been validated with experimental data and then the model was used to investigate effects of important operating parameters on the performance.     

热泵干燥装置的调控分析

热泵干燥具有节能、低温干燥及环境友好等特点，控制热泵干燥装置运行在较佳的状态，是保证热泵干燥装置效率和可靠性的基础。以带循环空气旁通的封闭式热泵,干燥装置为例，对热泵干燥装置的调控方法进行了分析，给出了装置的被控参数和一组较佳的控制参数，并建立了各控制参数的计算公式。     

A DRYING HEAT PUMP USING CARBON DIOXIDE AS WORKING FLUID

ABSTRACT

The application of carbon dioxide as working fluid in refrigeration and heat pump systems is regaining increasingly importance in view of the chlorofluorocarbon (CFC) substitution problem. It is both under ecological and economical aspects an attractive alternative to the hydrofluorocarbon (HFC) working fluids being in practical use. The thermophysical properties and characteristics of carbon dioxide are quite different from those of refrigerants used in conventional vapour compression cycles. Its application in conventional vapour compression refrigerating systems is limited by its critical parameters (t _c = 31.1°C and p _c = 73.8 bar). The possibility to use carbon dioxide also beyond these limits in high temperature processes, e.g., heat pumps, is given by the application of a trans-critical process. The design and construction of a commercial drying heat pump system (batch type cabinet dryer with 12 kW heating capacity and closed air circuit) using the natural working fluid carbon dioxide is shown and experimental results of investigations carried out are presented. Possible energy savings calculated theoretically are given for comparison.     

Transcritical CO2 Heat Pump Dryer: Part 2. Validation and Simulation Results

The simulation model of a transcritical CO₂ heat pump dryer presented in Part 1 has been first validated with available experimental data in this part and then used to simulate the heat pump dryer to study the variation of performance parameters such as heating COP, moisture extraction rate, and specific moisture extraction rate. The validation with experimental data shows that the model slightly over predicts the system performance. The possible reasons for the difference between experimental and numerical results are explained. Simulation results show the effect of key operating parameters such as bypass air ratio, re-circulation air ratio, dryer efficiency, ambient condition (temperature and relative humidity), and air mass flow rate. Results show that unlike bypass air ratio and ambient relative humidity, the effect of dryer efficiency, recirculation air ratio, ambient temperature, and air mass flow rate are very significant as far as the system performance is concerned.     

Numerical Investigation of the Effect of Using CO2 as the Refrigerant in a Heat Pump Tumble Dryer System

CO₂ appears to be a suitable refrigerant for dryer operation conditions due to its thermophysical and environmentally friendly properties. In this study, a heat pump tumble dryer system using CO₂ as the refrigerant was theoretically investigated, and a computer model was developed using MATLAB software. The changes in the energy consumption and drying time, depending on the inlet CO₂ pressure into the gas cooler, inlet CO₂ temperature into the evaporator, air mass flow rate, and dryer efficiency, are presented. The results show that the optimum operating parameters are extremely effective in reducing the drying time and energy consumed.     

CONVECTIVE DRYING OF BANANA,GUAVA AND POTATO PIECES : EFFECT OF CYCLICAL VARIATIONS OF AIR TEMPERATURE ON DRYING KINETICS AND COLOR CHANGE

ABSTRACT

Pieces of banana, guava and potato were dried in a two-stage heat pump dryer capable of precise control of air humidity with predetermined cyclic variations of air temperature entering the drying chamber. The air temperature variations tested were : a cosine, a reversed cosine and three different square wave profiles with peak-to-valley variations from 20^°C to 40^°C. The cycle time was about 60 minutes with drying time of approximately 300 minutes. The drying samples were placed on trays in a thin layer. With appropriate choice of temperature-time variation, it is possible to reduce the overall color change while maintaining high drying rates.     

Saffron Drying with a Heat Pump–Assisted Hybrid Photovoltaic–Thermal Solar Dryer

Saffron is the most expensive spice and Iran is the largest producer of this crop in the world. Saffron quality is profoundly affected by the drying method. Recent research has shown that hybrid photovoltaic–thermal solar power systems are more efficient in comparison with individual photovoltaic and thermal systems. In addition, heat pump dryers are highly energy efficient. Furthermore, they are suitable for heat-sensitive crops such as saffron. Therefore, in the present study, the performance of a hybrid photovoltaic–thermal solar dryer equipped with a heat pump system was considered for saffron drying, in order to obtain a high-quality product and reduce fossil fuel consumption. The effect of air mass flow rate at three levels (0.008, 0.012, and 0.016 kg/s), drying air temperature at three levels (40, 50, and 60°C), and two different dryer modes (with and without the heat pump unit) on the operating parameters of the dryer was investigated. The results of the investigation showed that total drying time and energy consumption decreased as air flow rate and drying air temperature increased. Applying a heat pump with the dryer led to a reduction in the drying time and energy consumption and an increase in electrical efficiency of the solar collector. The average total energy consumption was reduced by 33% when the dryer was equipped with a heat pump. Maximum values for electrical and thermal efficiency of the solar collector were found to be 10.8 and 28%, respectively. A maximum dryer efficiency of 72% and maximum specific moisture extraction rate (SMER) of 1.16 were obtained at an air flow rate of 0.016 kg/s and air temperature of 60°C when using the heat pump.     

水循环式热泵干燥装置的性能分析

水循环式热泵干燥装置是指热泵和干燥部分通过水循环耦合而成的热泵干燥系统，是一种中小型热泵干燥装置的结构型式。对水循环式热泵干燥装置的开机过程、调控特性、能源效率进行了分析，相关结论可为推广应用提供参考。     

ON THE STUDY OF TIME-VARYING TEMPERATURE DRYING—EFFECT ON DRYING KINETICS AND PRODUCT QUALITY

The ability of heat pump dryer to produce controlled transient drying conditions, in terms of temperature, humidity and air velocity, has given it an edge over other drying systems. Exploiting this characteristic, we studied and compared the effect of different temperature-time profiles on the quality of agricultural products in a tunnel heat pump dryer capable of providing up to 14.6 kW of cooling capacity. The product quality refers to the color change of the products. Samples of banana and guava were dried in batches in a two-stage heat pump dryer. The effects of the starting temperature of a selected profile and the cycle time on both drying kinetics and product quality were studied. It was observed that by employing a step change in drying air temperature with the appropriate starting temperature and cycle time, it was possible to reduce significantly the drying time to reach the desired moisture content with improved product color.     

A Simulation Model for Heat Pump Dryer Plants for Fruits and Roots.

ABSTRACT

Dryer design requires food properties, drying rate and mass-heat transfer coefficients. These values change continuously during drying due to changes in food fractions, particularly the water fraction. The high energy demand and costs allied to inefficient devices, creates a great need for new processing equipment. Along these guide-lines, several heat pump drying research projects were established at the Norwegian University of Science and Technology. The heat pump dryer provides high quality final product as its drying conditions can be controlled. Its efficiency and non-polluting operation come from closed air-refrigerant circuits and from its ability to fully recover the latent heat of moist air as it exits the drying chamber. Most of the above features are quite the opposite of the conventional dryer characteristics. Several experiments were made on heat pump drying of fruits and roots at temperatures from -22.5 to 40°C to obtain data and correlations on thermophysical properties, specific enthalpy and rehydration. Also, tests were done on drying rate, moisture content, drying constant, effective mass diffusivity and heat and mass transfer equations. The next important phase is the development of a simulation model to predict the performance and characteristics of the heat pump dryer plant. The objectives of the present work are to develop and lo test a heat pump dryer simulation model. The simulation provides results on the characteristics of both plant and components which are integrated by heat and mass transfer equations. The program has menus with click-on icons, input and output pop-up dialogue boxes. The usual commands such as, file-open, file-save, edit-delete are available in this program simply called Hpdryer. The model contains moist air psychrometric. natural and conventional refrigerant property libraries. Ammonia is a time-tested, self-alarming and natural refrigerant. It has been used extensively in the past, and it has better thermodynamic and transport properties than halocarbons. Safety is easily attained by design and its restrictive standards have helped increase its use in several countries. There are 36 ammonia installations in Norway and in the United Kingdom, including a drying plant. Ammonia has zero Odp, zero Gwp and the recent R&D has led to viable small-sale heat pump plants. Ammonia and dichlarodifluoromethane refrigerants were used in the test cases simulated by Hpdryer madel.