Enhancing the efficiency and power of the triple-pressure reheat combined cycle by means of gas reheat, gas recuperation, and reduction of the irreversibility in the heat recovery steam generator

The main methods for improving the efficiency or power of the combined cycle are: increasing the inlet temperature of the gas turbine (TIT), inlet air-cooling, applying gas reheat, steam or water injection into the gas turbine (GT), and reducing the irreversibility of the heat recovery steam generator (HRSG). In this paper, gas reheat with recuperation was applied to the regular triple-pressure steam-reheat combined cycle (the Regular cycle) by replacing the GT unit with a recuperated gas-reheat GT unit (requires two gas turbines, gas recuperator, and two combustion chambers). The Regular cycle with gas-reheat and gas-recuperation (the Regular Gas Reheat cycle) was modeled including detailed modeling of the combustion and GT cooling processes and a feasible technique to reduce the irreversibility of its HRSG was introduced. The Regular Gas Reheat cycle and the Regular Gas Reheat cycle with reduced-irreversibility HRSG (the Reduced Irreversibility cycle) were compared with the Regular cycle, which is the typical design for a commercial combined cycle. The effects of varying the TIT on the performances of all cycles were presented and discussed. The results indicate that the Reduced Irreversibility cycle is 1.9–2.15 percentage points higher in efficiency and 3.5% higher in the total specific work than the Regular Gas Reheat cycle, which is 3.3–3.6 percentage points higher in efficiency and 22–26% higher in the total specific work than the Regular cycle. The Regular Gas Reheat and Reduced Irreversibility cycles are 1.18 and 3.16 percentage points; respectively, higher in efficiency than the most efficient commercially-available combined cycle at the same value of TIT. Economic analysis was performed and showed that applying gas reheat with recuperation to the Regular cycle could result in an annual saving of 10.2 to 11.2 million US dollars for a 339 MW to 348 MW generating unit using the Regular cycle and that reducing the irreversibility of the HRSG of the Regular Gas Reheat cycle could result in an additional annual saving of 11.8 million US dollars for a 439 MW generating unit using the Regular Gas Reheat cycle.     

Study of a deaerator location in triple-pressure reheat combined power cycle

Deaerator is an essential open feed water heater in the steam bottoming cycle to improve the efficiency and also to remove the dissolved gasses from the feed water. Heat recovery steam generator (HRSG) plays a key role on the performance of the combined cycle (CC). In this work, attention has been focused to improve the performance of a triple pressure (TP) CC with a deaerator location. In this work, two options for deaerator location, one at condenser (deaerator–condenser) and the other in between low pressure (LP) and intermediate pressure (IP) heaters have been studied to increase the heat recovery from the gas turbine exhaust. The compressor pressure ratio is not fixed initially and evaluated from HRSG inlet condition. The LP and IP in HRSG have been evaluated from the local flue gas temperature to get the minimum possible temperature difference in the heaters. The results show that the deaerator placed in between the LP and IP heaters, gives high efficiency compared to a deaerator–condenser arrangement. The optimum conditions for the HRSG, deaerator and steam reheater are evaluated through the thermodynamic study. The results are validated by comparing with the published results.     

Modeling,numerical optimization,and irreversibility reduction of a dual-pressure reheat combined-cycle

Optimizing the gas-turbine combined-cycle is an important method for improving its efficiency. In this paper, a dual-pressure reheat combined-cycle was modeled and optimized for 80 cases. Constraints were set on the minimum temperature-difference for pinch points (PP_m), superheat approach temperature-difference, steam-turbine inlet temperature and pressure, stack temperature, and dryness fraction at the steam-turbine’s outlet. The dual-pressure reheat combined-cycle was optimized using two different methods; the direct search and the variable metric. A technique to reduce the irreversibility of the steam generator of the combined cycle was introduced. The optimized and the reduced-irreversibility dual-pressure reheat combined-cycles were compared with the regularly-designed dual-pressure reheat combined-cycle, which is the typical design for a commercial combined-cycle. The effects of varying the inlet temperature of the gas turbine (TIT) and PP_m on the performance of all cycles were presented and discussed. The results indicated that the optimized combined-cycle is up to 1% higher in efficiency than the reduced-irreversibility combined-cycle, which is 2–2.5% higher in efficiency than the regularly-designed combined-cycle when compared for the same values of TIT and PP_m. The advantages of the optimized and reduced-irreversibility combined-cycles were manifested when compared with the most efficient commercially-available combined cycle at the same value of TIT.     

Cost numerical optimization of the triple‐pressure steam‐reheat gas‐reheat gas‐recuperated combined power cycle that uses steam for cooling the first GT

Optimization is an important method for improving the efficiency and power of the combined cycle. In this paper, the triple‐pressure steam‐reheat gas‐reheat gas‐recuperated combined cycle that uses steam for cooling the first gas turbine (the regular steam‐cooled cycle) was optimized relative to its operating parameters. The optimized cycle generates more power and consumes more fuel than the regular steam‐cooled cycle. An objective function of the net additional revenue (the saving of the optimization process) was defined in terms of the revenue of the additional generated power and the costs of replacing the heat recovery steam generator (HRSG) and the costs of the additional operation and maintenance, installation, and fuel. Constraints were set on many operating parameters such as air compression ratio, the minimum temperature difference for pinch points (δT_ppm), the dryness fraction at steam turbine outlet, and stack temperature. The net additional revenue and cycle efficiency were optimized at 11 different maximum values of turbine inlet temperature (TIT) using two different methods: the direct search and the variable metric. The optima were found at the boundaries of many constraints such as the maximum values of air compression ratio, turbine outlet temperature (TOT), and the minimum value of stack temperature. The performance of the optimized cycles was compared with that for the regular steam‐cooled cycle. The results indicate that the optimized cycles are 1.7–1.8 percentage points higher in efficiency and 4.4–7.1% higher in total specific work than the regular steam‐cooled cycle when all cycles are compared at the same values of TIT and δT_ppm. Optimizing the net additional revenue could result in an annual saving of 21 million U.S. dollars for a 439 MW power plant. Increasing the maximum TOT to 1000°C and replacing the stainless steel recuperator heat exchanger of the optimized cycle with a super‐alloys‐recuperated heat exchanger could result in an additional efficiency increase of 1.1 percentage point and a specific work increase of 4.8–7.1%. The optimized cycles were about 3.3 percentage points higher in efficiency than the most efficient commercially available H‐system combined cycle when compared at the same value of TIT. Copyright © 2008 John Wiley & Sons, Ltd.     

Analysis and cost optimization of the triple‐pressure steam‐reheat gas‐reheat gas‐recuperated combined power cycle

Increasing the inlet temperature of gas turbine (TIT) and optimization are important methods for improving the efficiency and power of the combined cycle. In this paper, the triple‐pressure steam‐reheat gas‐reheat recuperated combined cycle (the Regular Gas‐Reheat cycle) was optimized relative to its operating parameters, including the temperature differences for pinch points (δT_PP). The optimized triple‐pressure steam‐reheat gas‐reheat recuperated combined cycle (the Optimized cycle) had much lower δT_PP than that for the Regular Gas‐Reheat cycle so that the area of heat transfer of the heat recovery steam generator (HRSG) of the Optimized cycle had to be increased to keep the same rate of heat transfer. For the same mass flow rate of air, the Optimized cycle generates more power and consumes more fuel than the Regular Gas‐Reheat cycle. An objective function of the net additional revenue (the saving of the optimization process) was defined in terms of the revenue of the additional generated power and the costs of replacing the HRSG and the additional fuel. Constraints were set on many operating parameters such as the minimum temperature difference for pinch points (δT_PPm), the steam turbines inlet temperatures and pressures, and the dryness fraction at steam turbine outlet. The net additional revenue was optimized at 11 different maximum values of TIT using two different methods: the direct search and variable metric. The performance of the Optimized cycle was compared with that for the Regular Gas‐Reheat cycle and the triple‐pressure steam‐reheat gas‐reheat recuperated reduced‐irreversibility combined cycle (the Reduced‐Irreversibility cycle). The results indicate that the Optimized cycle is 0.17–0.35 percentage point higher in efficiency and 5.3–6.8% higher in specific work than the Reduced‐Irreversibility cycle, which is 2.84–2.91 percentage points higher in efficiency and 4.7% higher in specific work than the Regular Gas‐Reheat cycle when all cycles are compared at the same values of TIT and δT_PPm. Optimizing the net additional revenue could result in an annual saving of 33.7 million US dollars for a 481 MW power plant. The Optimized cycle was 3.62 percentage points higher in efficiency than the most efficient commercially available H‐system combined cycle when compared at the same value of TIT. Copyright © 2007 John Wiley & Sons, Ltd.     

Modeling of natural gas fueled quadruple cycle for power applications

Performance improvement being a major need of the power sector aims at increasing efficiency, lowering air pollutants and ultimately cost. This paper explores a quadruple cycle, a hybrid of solid oxide fuel cell integrated with gas turbine, steam turbine and organic Rankine cycle totaling four cycles (SOFC-GT-ST-ORC), fueled primarily by natural gas for stationary power generation. A mathematical model of the configuration of the quadruple cycle is developed and the performance investigated through a parametric study of the thermodynamic components. The power output, efficiency and other results were validated with those found in literature. The quadruple cycle produced an efficiency of 66.1% with 1,1,1,2-tetrafluoroethane, R134a as the organic working fluid. This efficiency exceeded the performance of traditional thermodynamic cycles like single steam cycle, combined and triple cycle at similar operating conditions. Lastly, the quadruple cycle presents a potential for optimization with waste heat recovery.     

Integrated solar combined cycle system with steam methane reforming: Thermodynamic analysis

The present paper considers an integrated solar combined cycle system (ISCCS) with an utilization of solar energy for steam methane reforming. The overall efficiency was compared with the efficiency of an integrated solar combined cycle system with the utilization of solar energy for steam generation for a steam turbine cycle. Utilization of solar energy for steam methane reforming gives the increase in an overall efficiency up to 3.5%. If water that used for steam methane reforming will be condensed from the exhaust gases, the overall efficiency of ISCCS with steam methane reforming will increase up to 6.2% and 8.9% for β = 1.0 and β = 2.0, respectively, in comparison with ISCCS where solar energy is utilized for generation of steam in steam turbine cycle. The Sankey diagrams were compiled based on the energy balance. Utilization of solar energy for steam methane reforming increases the share of power of a gas turbine cycle: two-thirds are in a gas turbine cycle, and one-third is in a steam turbine cycle. In parallel, if solar energy is used for steam generation for a steam turbine cycle, than the shares of power from a gas and steam turbine are almost equal.     

Exergy analysis of a 420 MW combined cycle power plant

Combined cycle power plants (CCPPs) have an important role in power generation. The objective of this paper is to evaluate irreversibility of each part of Neka CCPP using the exergy analysis. The results show that the combustion chamber, gas turbine, duct burner and heat recovery steam generator (HRSG) are the main sources of irreversibility representing more than 83% of the overall exergy losses. The results show that the greatest exergy loss in the gas turbine occurs in the combustion chamber due to its high irreversibility. As the second major exergy loss is in HRSG, the optimization of HRSG has an important role in reducing the exergy loss of total combined cycle. In this case, LP‐SH has the worst heat transfer process. The first law efficiency and the exergy efficiency of CCPP are calculated. Thermal and exergy efficiencies of Neka CCPP are 47 and 45.5% without duct burner, respectively. The results show that if the duct burner is added to HRSG, these efficiencies are reduced to 46 and 44%. Nevertheless, the results show that the CCPP output power increases by 7.38% when the duct burner is used. Copyright © 2007 John Wiley & Sons, Ltd.     

蒸-燃联合循环与燃-燃联合循环的模拟和对比

蒸汽-燃气联合循环装置由于其较高的发电效率而被广泛应用于各大、中型电厂。然而,在微小型燃气-蒸汽发电装置中,蒸汽轮机的应用无疑使得装置体积和成本费用大增。因此,本文提出在小型分布式发电装置中,采用环境压力吸热燃气轮机循环（APGC）装置来替代蒸汽轮机装置吸收燃气轮机排出的废气能量,组成燃-燃联合循环,增加系统本身的做功能力和效率,达到节能、减少燃料消耗的目的。本文从热力学第一定律和第二定律出发,基于ASPENPLUS软件分别建立了燃-燃联合循环、蒸-燃联合循环模型,比较分析了两种循环装置在能量质量和数量上的利用程度。结果表明：燃-燃联合循环装置的效率较高,这在要求能源高效利用的今天具有一定的理论意义。     

利用燃气—蒸汽联合循环改造老电厂

利用燃气－蒸汽联合循环对老电厂进行改造,能够提高能源的综合使用率,降低能耗,并有效利用老电厂的现有设备,可以减少投资并见效快,文章对利用燃气－蒸汽联合循环对老电厂进行改造的主要方式和热效率进行了分析。     

9FA型燃气轮机联合循环性能研究

1引言西气东输工程促进了沿线燃气轮机联合循环电厂的建设,减轻了中东部地区的环境排放压力。燃气轮机联合循环发电系统高效低污染、启停迅速、调峰能力强。西气东输管道沿线有25台F级燃气轮机联合循环机组,其中GE公司9FA型燃气轮机联合循环发电机组13台。如何保证系统的稳定安     

联合循环参数和系统结构优化研究

研究了如何提高余热锅炉型三压再热联合循环系统的效率,应用分析的方法建立了系统效率数学模型,以联合循环系统效率最高作为系统性能的评判标准。在亚临界范围内,对余热锅炉的蒸汽参数进行了优化;针对余热锅炉进气温度对余热锅炉性能的影响进行分析,在此基础上提出燃气轮机排气部分回热利用,并研究了回热利用对联合循环效率的影响。计算结果表明:经余热锅炉优化和排气部分回热利用,在基本负荷下,PG9351FA机组的联合循环热效率可提高1.33%;在75%和50%的负荷下,效率分别提高2.11%和4.17%;而具有再热的GT26机组热效率高达60.73%。     

Influence of system integration options on the performance of an integrated gasification combined cycle power plant

An IGCC (integrated gasification combined cycle) plant consists of a power block and a gasifier block, and a smooth integration of these two parts is important. This work has analyzed the influences of the major design options on the performance of an IGCC plant. These options include the method of integrating a gas turbine with an air separation unit and the degree of nitrogen supply from the ASU to the gas turbine combustor. Research focus was given to the effect of each option on the gas turbine operating condition along with plant performance. Initially, an analysis adopting an existing gas turbine without any modifications of its components was performed to examine the influence of two design options on the operability of the gas turbine and performance of the entire IGCC plant. It is shown that a high integration degree, where much of the air required at the air separation unit is supplied by the gas turbine compressor, can be a better option considering both the system performance and operation limitation of the gas turbine. The nitrogen supply enhances system performance, but a high supply ratio can only be acceptable in high integration degree designs. Secondly, the modifications of gas turbine components to resume the operating surge margin, such as increasing the maximum compressor pressure ratio by adding a couple of stages and increasing turbine swallowing capacity, were simulated and their effects on system performance were examined. Modification can be a good option when a low integration degree is to be adopted, as it provides a considerable power increase.     

浙江省联合循环发电厂中余热锅炉应用的进展

针对浙江省燃气-蒸汽联合循环发电厂燃机的余热锅炉经历了如下的进展：第一代为配36MW燃机的国产余热锅炉，第二代是配9E型燃机的进口余热锅炉，第三代是配9F型燃机的引进技术国产余热锅炉.文章对比了三代余热锅炉的性能参数，指出总的发展趋势是应用更大容量及更高效率的余热锅炉.     

Exergoeconomic assessment of a biomass-based hydrogen,electricity and freshwater production cycle combined with an electrolyzer,steam turbine and a thermal desalination process

Since biomass resources can be found with different contents in most regions of the world, biomass/gasification (Biog) coupling processes can be considered as an attractive and useful technology for integrating in polygeneration configurations. In this regard, a new polygeneration energy configuration based on Biog process is proposed and its conceptual analysis is presented. In the new energy process, a Rankine cycle, a water electrolysis cycle (based on solid oxide electrolyzer, SOE), and a multi-effect desalination (MED) unit are embedded to generate electricity, hydrogen fuel, and freshwater, respectively. The considered polygeneration configuration is comprehensively investigated and discussed utilizing a parametric evaluation and from thermodynamic, energetic and exergoeconomic points of view. Relying on the proposed system can provide a new approach to produce carbon-free hydrogen fuel and freshwater in order to achieve an efficient, modern and green polygeneration configuration. The results indicated that the electrical power generated by the considered polygeneration configuration is close to 1735 kW. In addition, the system is capable of producing almost 9880 kg/h of freshwater and 12.3 kg/h of hydrogen. In such a context, the energy efficiency and total products unit exergy cost were 36.4% and 16.6 USD/GJ, respectively. Also, the system could achieve an exergy efficiency of nearly 17.1%. Moreover, about 8.9 MW of process's exergy is destroyed. The performance of the proposed polygeneration configuration using four different biomass fuels is compared. It was determined that the total products unit exergy costs under paddy husk and paper biomass are approximately 14.8% and 8.6% higher than MSW, respectively.     

联合循环机组AGC的实现

本文介绍了某天然气电厂60MW联合循环机组AGC系统的实现概况。通过modbus协议实现了DCS和Mark-V的通讯以及省电网调度中心和DCS的通讯,设计出了负荷分配和控制的策略,并给出了控制sama图,完成了厂内的负荷摆动试验以及和省电网调度中心的联调试验。AGC试验负荷曲线和结果分析表明,该系统实现了联合循环机组发电自动控制的功能,确保了该电厂如期投入商业运行。     

Parametric analysis and optimization for a combined power and refrigeration cycle

A combined power and refrigeration cycle is proposed, which combines the Rankine cycle and the absorption refrigeration cycle. This combined cycle uses a binary ammonia–water mixture as the working fluid and produces both power output and refrigeration output simultaneously with only one heat source. A parametric analysis is conducted to evaluate the effects of thermodynamic parameters on the performance of the combined cycle. It is shown that heat source temperature, environment temperature, refrigeration temperature, turbine inlet pressure, turbine inlet temperature, and basic solution ammonia concentration have significant effects on the net power output, refrigeration output and exergy efficiency of the combined cycle. A parameter optimization is achieved by means of genetic algorithm to reach the maximum exergy efficiency. The optimized exergy efficiency is 43.06% under the given condition.     

The use of sustainable combined cycle technologies in Cyprus: a case study for the use of LOTHECO cycle

In this work, a cost–benefit analysis concerning the use of the low temperature heat combined cycle (LOTHECO cycle) in Cyprus is carried out. Also, the expected main emissions from the LOTHECO cycle are compared with existing commercial technologies. In particular, the future generation system of Cyprus power industry is simulated by the independent power producers optimization algorithm and by the long-term expansion software Wien Automatic System Planning. Various conventional generation options are examined and compared with LOTHECO cycle parametric studies. The economic analysis, based on the assumptions used and the candidate technologies examined, indicated that in the case of conventional technologies the least cost solution is the natural gas combined cycle. Additional computer runs with the various LOTHECO cycle parametric studies indicated that for efficiencies greater than 60% and capital cost between 700 and 900 €/kW, LOTHECO cycle is the least cost generation technology. Furthermore, the current state and future improvements of the environmental indicators of the power industry in Cyprus are presented. It is estimated that by the use of LOTHECO cycle instead of the business as usual scenario, the principal environmental indicators would be reduced by the year 2010 by approximately −23% instead of −8%. Further, the carbon dioxide environmental indicator will be reduced by +24% instead of +68%.     

对9FA燃气轮机联合循环机组性能试验的思考

对9FA燃机联合循环性能试验中的一些问题进行了分析,如性能的修正、余热锅炉的性能考核、责任分摊等,并给出了作者的看法,供同行参考。     

Energy and exergy analysis of steam cooled reheat gas–steam combined cycle

This paper deals with parametric energy and exergy analysis of reheat gas–steam combined cycle using closed-loop-steam-cooling. Of the blade cooling techniques, closed-loop-steam-cooling has been found to be superior to air-film cooling. The reheat gas–steam combined cycle plant with closed-loop-steam-cooling exhibits enhanced thermal efficiency (around 62%) and plant specific work as compared to basic steam–gas combined cycle with air-film cooling as well as closed-loop-steam cooling. Further, with closed-loop-steam-cooling, the plant efficiency, reaches an optimum value in higher range of compressor pressure ratio as compared to that in film air-cooling. It has also been concluded that reheat pressure is an important design parameter and its optimum value gives maximum plant efficiency.Component-wise inefficiencies of steam cooled-reheat gas–steam combined cycle based on the second-law-model (exergy analysis) have been found to be the maximum in combustion-chamber (≈30%), followed by that in gas turbine (≈4%).