Part-load analysis of a chemical looping combustion (CLC) combined cycle with CO2 capture

This paper presents part-load evaluation of a natural gas-fired chemical looping combustion (CLC) combined cycle with CO₂ capture. The novel combined cycle employs an air-based gas turbine, a CO₂-turbine and a steam turbine cycle. In this combined cycle, the CLC reactors replace combustion chamber of the gas turbine. The proposed combined cycle has a net plant efficiency of about 52.2% at full-load, including CO₂ compression to 200 bar. The part-load evaluation shows that reducing the load down to 60% results in an efficiency drop of 2.6%-points. However, the plant shows better relative part-load efficiency compared to conventional combined cycles. The pressure in CLC-reduction and -oxidation reactors is balanced by airflow control, using a compressor equipped with variable guide vanes. A combination of control strategies is discussed for plant start-up and shutdown and for part-load when airflow reduction is not practically possible with current generation of compressors. The results show that the combined cycle has a promising efficiency even at part-load; however, it requires an advanced control strategy.     

Integrating a full carbon capture scheme onto a 450 MWe NGCC electric power generation hub for offshore operations: Presenting the Sevan GTW concept

Sevan Marine and Siemens have developed a floating power plant – entitled Sevan GTW (gas-to-wire) – based on Sevan’s cylindrical platform and Siemens’ SCC-800 combined cycle, and SINTEF has adapted a post-combustion CO₂ capture process for on board integration including compression and preconditioning of the CO₂. Main emphasis has been placed on developing an optimised conceptual design within the structural constraints, and assessing how efficient the capture unit may be operated in consideration of the dynamic behaviour induced by the sea on the absorber and desorber columns via the floating carrier. The rational behind this technology selection is the urgency in making appropriate steps for a quick start for remote power generation at sea with the inclusion of CCS to serve offshore oil and gas operations. This calls for modular power blocks made up by high efficient combined power cycles with post-combustion exhaust gas cleaning. From this point of view a system with four absorption columns and one desorber unit has been determined based on structured packing material. The capture process has been integrated with the power cycle in due consideration of the sea forces. It is shown that a permanent tilt becomes more important than periodic movements provided the harmonic periods are kept within a certain level (<20 s). Operational conditions and constraints vis-à-vis movements and trimming of the floater have been addressed and discussed with reference to available literature. This also includes the liquid hold-up and gas–liquid interfacial area in the absorption columns linked with tilting. Optimisation reveals that a reboiler duty of 3.77 GJ/ton CO₂ would result in the lowest capture cost. With a energy penalty of 9%-points the Sevan GTW concept presents itself as a realistic concept deemed to be within reach today.     

Techno-economic assessment on the fuel flexibility of a commercial scale combined cycle gas turbine integrated with a CO2 capture plant

Post-combustion carbon capture is a valuable technology, capable of being deployed to meet global CO₂ emissions targets. The technology is mature and can be retrofitted easily with existing carbon emitting energy generation sources, such as natural gas combined cycles. This study investigates the effect of operating a natural gas combined cycle plant coupled with carbon capture and storage while using varying fuel compositions, with a strong focus on the influence of the CO₂ concentration in the fuel. The novelty of this study lies in exploring the technical and economic performance of the integrated system, whilst operating with different fuel compositions. The study reports the design of a natural gas combined cycle gas turbine and CO₂ capture plant (with 30 wt% monoethanolamine), which were modelled using the gCCS process modelling application. The fuel compositions analysed were varied, with focus on the CO₂ content increasing from 1% to 5%, 7.5% and 10%. The operation of the CO₂ capture plant is also investigated with focus on the CO₂ capture efficiency, specific reboiler duty and the flooding point. The economic analysis highlights the effect of the varying fuel compositions on the cost of electricity as well as the cost of CO₂ avoided. The study revealed that increased CO₂ concentrations in the fuel cause a decrease in the efficiency of the natural gas combined cycle gas turbine; however, rising the CO₂ concentration and flowrate of the flue gas improves the operation of the capture plant at the risk of an increase in the flooding velocity in the column. The economic analysis shows a slight increase in cost of electricity for fuels with higher CO₂ contents; however, the results also show a reduction in the cost of CO₂ avoided by larger margins.     

Techno-economic assessment of fossil fuel power plants with CO2 capture – Results of EU H2-IGCC project

In order to address the ever-increasing demand for electricity, need for security of energy supply, and to stabilize global warming, the European Union co-funded the H₂-IGCC project, which aimed to develop and demonstrate technological solutions for future generation integrated gasification combined cycle (IGCC¹) plants with carbon capture. As a part of the main goal, this study evaluates the performance of the selected IGCC plant with CO₂ capture from a techno-economic perspective. In addition, a comparison of techno-economic performance between the IGCC plant and other dominant fossil-based power generation technologies, i.e. an advanced supercritical pulverized coal (SCPC²) and a natural gas combined cycle (NGCC³), have been performed and the results are presented and discussed here. Different plants are economically compared with each other using the cost of electricity and the cost of CO₂ avoided. Moreover, an economic sensitivity analysis of every plant considering the realistic variation of the most uncertain parameters is given.     

CO2 capture using carbide slag modified by propionic acid in calcium looping process for hydrogen production

Lime enhanced gasification (LEGS) process based on calcium looping in which CaO is employed as CO₂ sorbent is an emerging technology for hydrogen production and CO₂ capture. In this work, carbide slag which was an industrial solid waste was utilized as CO₂ sorbent in hydrogen production process. Modification of carbide slag by propionic acid was proposed to improve its reactivity. The CO₂ capture behavior of raw and modified carbide slags was investigated in a dual fixed-bed reactor (DFR) and a thermo-gravimetric analyzer (TGA). The results show that modification of carbide slag by propionic acid enhances its CO₂ capture capacity in the multiple calcination/carbonation cycles. The favorable carbonation temperature and calcination temperature for modified carbide slag are 680–700 °C and 850–950 °C, respectively. Prolonged carbonation treatment is beneficial to CO₂ capture of raw and modified carbide slags. The prolonged carbonation for 9 h in the 21st cycle increases the conversions of raw and modified carbide slags in this cycle. And then the carbonation conversions of the two sorbents were also improved in the subsequent cycles. Calcined modified carbide slag shows more porous microstructure compared with calcined raw one for the same number of cycles. Modification of carbide slag by propionic acid increases the surface area, pore volume and pore area. In addition, the volume and area of the pores in 20–100 nm in diameter were improved, which had been proved to be more effective to capture CO₂. The microstructure of calcined modified carbide slag favors its higher CO₂ capture capacity in the multiple calcination/carbonation cycles.     

Technologies for increasing CO2 concentration in exhaust gas from natural gas-fired power production with post-combustion, amine-based CO2 capture

Enhanced CO₂ concentration in exhaust gas is regarded as a potentially effective method to reduce the high electrical efficiency penalty caused by CO₂ chemical absorption in post-combustion capture systems. The present work evaluates the effect of increasing CO₂ concentration in the exhaust gas of gas turbine based power plant by four different methods: exhaust gas recirculation (EGR), humidification (EvGT), supplementary firing (SFC) and external firing (EFC). Efforts have been focused on the impacts on cycle efficiency, combustion, gas turbine components, and cost. The results show that the combined cycle with EGR has the capability to change the molar fraction of CO₂ with the largest range, from 3.8 mol% to at least 10 mol%, and with the highest electrical efficiency. The EvGT cycle has relatively low additional cost impact as it does not require any bottoming cycle. The externally fired method was found to have the minimum impacts on both combustion and turbomachinery.     

Techno-economic evaluation of the evaporative gas turbine cycle with different CO2 capture options

The techno-economic evaluation of the evaporative gas turbine (EvGT) cycle with two different CO₂ capture options has been carried out. Three studied systems include a reference system: the EvGT system without CO₂ capture (System I), the EvGT system with chemical absorption capture (System II), and the EvGT system with oxyfuel combustion capture (System III). The cycle simulation results show that the system with chemical absorption has a higher electrical efficiency (41.6% of NG LHV) and a lower efficiency penalty caused by CO₂ capture (10.5% of NG LHV) compared with the system with oxyfuel combustion capture. Based on a gas turbine of 13.78 MW, the estimated costs of electricity are 46.1 $/MW h for System I, while 70.1 $/MW h and 74.1 $/MW h for Systems II and III, respectively. It shows that the cost of electricity increment of chemical absorption is 8.7% points lower than that of the option of oxyfuel combustion. In addition, the cost of CO₂ avoidance of System II which is 71.8 $/tonne CO₂ is also lower than that of System III, which is 73.2 $/tonne CO₂. The impacts of plant size have been analyzed as well. Results show that cost of CO₂ avoidance of System III may be less than that of System II when a plant size is larger than 60 MW.     

Effects of technological learning on future cost and performance of power plants with CO2 capture

This paper demonstrates the concept of applying learning curves in a consistent manner to performance as well as cost variables in order to assess the future development of power plants with CO₂ capture. An existing model developed at Carnegie Mellon University, which had provided insight into the potential learning of cost variables in power plants with CO₂ capture, is extended with learning curves for several key performance variables, including the overall energy loss in power plants, the energy required for CO₂ capture, the CO₂ capture ratio (removal efficiency), and the power plant availability. Next, learning rates for both performance and cost parameters were combined with global capacity projections for fossil-fired power plants to estimate future cost and performance of these power plants with and without CO₂ capture. The results of global learning are explicitly reported, so that they can be used for other purposes such as in regional bottom-up models. Results of this study show that IGCC with CO₂ capture has the largest learning potential, with significant improvements in efficiency and reductions in cost between 2001 and 2050 under the condition that around 3100 GW of combined cycle capacity is installed worldwide. Furthermore, in a scenario with a strict climate policy, mitigation costs in 2030 are 26, 11, 19 €/t (excluding CO₂ transport and storage costs) for NGCC, IGCC, and PC power plants with CO₂ capture, respectively, compared to 42, 13, and 32 €/t in a scenario with a limited climate policy. Additional results are presented for IGCC, PC, and NGCC plants with and without CO₂ capture, and a sensitivity analysis is employed to show the impacts of alternative assumptions on projected learning rates of different systems.     

Can ‘negative net CO2 emissions’ from decarbonised biogas-to-electricity contribute to solving Poland’s carbon capture and sequestration dilemmas?

The article analyses to what extent ‘negative net CO₂ emissions’ from decarbonised biogas-to-electricity can contribute to solving Poland’s carbon capture and sequestration dilemmas. From the criteria-based evaluation of low-carbon power technologies it is found, that biogas-to-electricity is among technologies having increasing production potential in Poland. Therefore, in future biogas will be able to contribute to solving Poland’s CCS dilemmas, because it offers carbon-neutral electricity. Moreover, by applying CCS into biogas-to-electricity the ‘negative net CO₂ emissions’ can be achieved. The article examines three biogas-to-electricity technologies involving CO₂ capture, i.e. biogas-to-biomethane, biogas-to-CHP and biogas-to-electricity via the ORFC cycle. It is emphasised that the ORFC cycle offers low-cost CO₂ separation from a CO₂-H₂ mixture, low O₂-intensity, and the opportunities for advanced mass and energy integration of involved processes. Besides, energy conversion calculations show that the ORFC cycle can offer comparable cycle efficiency with air- and oxy-combustion combined cycles. In regard to the design of biogas-based energy systems it is recommended to include (i) distributed production of biogas in order to avoid costs of long-distance transportation of high-moisture content biomass and (ii) centralised large-scale decarbonised biogas-to-electricity power plants since costs of pipeline transportation of gases are low but large-scale plants could benefit from increased energy and CCS efficiencies.     

Thermodynamic analysis and optimization of novel ejector-expansion TRCC (transcritical CO2) cascade refrigeration cycles (Novel transcritical CO2 cycle)

In this paper, two new CO₂ cascade refrigeration cycles are proposed and analyzed. In both these cycles the top cycle is an ejector-expansion transcritical cycle and the bottom cycle is a sub-critical CO₂ cycle. In one of these proposed cycles the waste heat from the gas cooler is utilized to drive a supercritical CO₂ power cycle making the plant a combination of three cycles. Using the first and second laws of thermodynamics, theoretical analyses on the performance characteristics of the cycles are carried out. Also a parametric study is conducted to optimize the performance of each cycle under various operating conditions. The proposed cycles exhibit a reasonable value of COP (coefficient of performance) with a much less value of compressor discharge temperature, compared to the conventional cycles.     

Efficient energy systems with CO2 capture and storage from renewable biomass in pulp and paper mills

This paper investigates the impact of combining CO₂ capture and storage with alternative systems for biomass-based combined heat and power production (CHP) in Kraft pulp and paper mills. We compare heat, power, and CO₂ balances of systems with alternative configurations of the CHP and CO₂-capture systems. Because the captured CO₂ comes from renewable biomass, the studied systems yield negative CO₂ emissions. It is shown that pulp mills and integrated pulp and paper mills have the potential to become net exporters of biomass-based electricity while at the same time removing CO₂ from the atmosphere on a net basis. The study shows that that the overall best CO₂ abatement is achieved when CO₂ capture is carried out within a biomass integrated gasifier with combined cycle where the syngas undergoes a CO-shift reaction. This configuration combines efficient energy conversion with a high CO₂ capture efficiency. Furthermore, cost curves are constructed, which show how the cost of CO₂ capture and storage in pulp and paper mills depends on system configuration and the CO₂ transportation distance.     

Potential for flexible operation of pulverised coal power plants with CO2 capture

Abstract

Fossil-fired plants play an important role in electricity networks as mid-merit plants that can respond relatively quickly to changes in supply and demand. As a consequence, they are required to operate over a wide output range and play an important role in maintaining the quality and security of electricity supply by providing response and reserve capacity. Carbon dioxide capture and storage (CCS) has been identified as a critical technology for future electricity generation from coal in the UK. Although the performance of CCS schemes where CO₂ capture plants are operated at full load has been considered in detail, part load performance is less well understood. Developing a better understanding of part load performance of plants operating with CO₂ capture is crucial in determining their suitability to operate as mid-merit plants. This paper presents an assessment of the potential impact of adding post-combustion CO₂ capture at pulverised-coal power plants. Estimated performance of steam cycles working with post-combustion CO₂ capture plant are presented at full and part load, leading to performance predictions for pulverised-coal power plants operated over a range of loads and with varying levels of CO₂ capture. By adjusting the operation of the capture plant, as well as the boiler/steam cycle, an extended range of operation can be achieved including lower minimum stable generation levels and additional 'pumped storage like' capacity for times of high demand. For example, plant operators can alter the energy penalty for the CO₂ capture plant with an associated change in plant output by reducing the level of CO₂ capture. This can allow extra electricity to be generated and sold when electricity prices are high. With solvent storage it should also be possible to increase power plant output for a number of hours, but without associated increases in CO₂ emissions.     

A comparative study of the carbon dioxide transcritical power cycle compared with an organic rankine cycle with R123 as working fluid in waste heat recovery

The organic rankine cycle (ORC) as a bottoming cycle¹ to convert low-grade waste heat into useful work has been widely investigated for many years. The CO₂ transcritical power cycle, on the other hand, is scarcely treated in the open literature. A CO₂ transcritical power cycle (CO₂ TPC) shows a higher potential than an ORC when taking the behavior of the heat source and the heat transfer between heat source and working fluid in the main heat exchanger into account. This is mainly due to better temperature glide matching between heat source and working fluid. The CO₂ cycle also shows no pinch limitation in the heat exchanger. This study treats the performance of the CO₂ transcritical power cycle utilizing energy from low-grade waste heat to produce useful work in comparison to an ORC using R123 as working fluid.Due to the temperature gradients for the heat source and heat sink the thermodynamic mean temperature has been used as a reference temperature when comparing both cycles. The thermodynamic models have been developed in EES² The relative efficiencies have been calculated for both cycles. The results obtained show that when utilizing the low-grade waste heat with the same thermodynamic mean heat rejection temperature, a transcritical carbon dioxide power system gives a slightly higher power output than the organic rankine cycle.     

Pre-combustion, post-combustion and oxy-combustion in thermal power plant for CO2 capture

This paper presents a summary of technical-economic studies. It allows evaluating, in the French context, the production cost of electricity derived from coal and gas power plants with the capture of CO₂, and the cost per tonne of CO₂ avoided. Three systems were studied: an Integrated Gasification Combined Cycle (IGCC), a conventional combustion of Pulverized Coal (PC) and a Natural Gas Combined Cycle (NGCC). Three main methods were envisaged for the capture of CO₂: pre-combustion, post-combustion and oxy-combustion.For the IGCC, two gasification types have been studied: a current technology based on gasification of dry coal at 27 bars (Shell or GE/Texaco radiant type) integrated into a classical combined cycle providing 320 MWe, and a future technology (planned for about 2015–2020) based on gasification of a coal–water mixture (slurry) that can be compressed to 64 bars (GE/Texaco slurry type) integrated into an advanced combined cycle (type H with steam cooling of the combustion turbine blades) producing a gross power output of 1200 MWe.     

Cyclic CO2 capture performance of carbide slag

The carbonate looping process is a promising technology for CO₂ capture. The decay of sorbents reactivity over multiple cycles is an obstacle for realizing the carbonate looping process. In this work, the reactivity and stability of carbide slag for CO₂ capture have been examined. The results show that carbide slag exhibits superior CO₂ capture performance even at severe calcination temperatures in comparison with limestones, shells, pure CaCO₃, and Ca(OH)₂. X-ray diffraction analysis shows that there is mayenite (Ca₁₂Al₁₄O₃₃) formed in the calcination step for carbide slag, which is the main reason for its high stability in the carbonate looping process.     

System study of carbon dioxide (CO2) capture in bio-based motor fuel production

A number of different technologies for producing renewable motor fuels have been studied; some effects of applying carbon dioxide (CO₂) capture to the production of renewable motor fuels are described in this paper. Some of the technologies studied are well suited for CO₂ capture. However, it is shown that the advantages with CO₂ capture for these technologies are not enough to offset their shortcomings described in previous studies, which show that the largest CO₂ reduction from biomass in Sweden may be achieved by producing fuel pellets for coal substitution or using the biomass in combined heat and power plants. A conclusion of the present paper is that even with CO₂ capture added to the respective technology, it is inefficient to use renewable resources for motor fuel production if the aim is to achieve as high CO₂ emission reduction as possible per input of biomass. Therefore, the large Swedish subsidies of the production of motor fuels appear sub-optimal, also when the possibility of CO₂ capture is considered. Nevertheless, incorporating CO₂ capture in the production of renewable motor fuels from biomass might be a cost-effective way of reducing CO₂ emissions.     

High efficiency electric power generation: The environmental role

Electric power generation system development is reviewed with special attention to plant efficiency. It is generally understood that efficiency improvement that is consistent with high plant reliability and low cost of electricity is economically beneficial, but its effect upon reduction of all plant emissions without installation of additional environmental equipment, is less well appreciated. As CO₂ emission control is gaining increasing acceptance, efficiency improvement, as the only practical tool capable of reducing CO₂ emission from fossil fuel plant in the short term, has become a key concept for the choice of technology for new plant and upgrades of existing plant. Efficiency is also important for longer-term solutions of reducing CO₂ emission by carbon capture and sequestration (CCS); it is essential for the underlying plants to be highly efficient so as to mitigate the energy penalty of CCS technology application. Power generating options, including coal-fired Rankine cycle steam plants with advanced steam parameters, natural gas-fired gas turbine-steam, and coal gasification combined cycle plants are discussed and compared for their efficiency, cost and operational availability. Special attention is paid to the timeline of the various technologies for their development, demonstration and commercial availability for deployment.     

Electricity consumption and CO2 capture potential in Spain

In this paper, different electricity demand scenarios for Spain are presented. Population, income per capita, energy intensity and the contribution of electricity to the total energy demand have been taken into account in the calculations. Technological role of different generation technologies, i.e. coal, nuclear, renewable, combined cycle (CC), combined heat and power (CHP) and carbon capture and storage (CCS), are examined in the form of scenarios up to 2050. Nine future scenarios corresponding to three electrical demands and three options for new capacity: minimum cost of electricity, minimum CO₂ emissions and a criterion with a compromise between CO₂ and cost (CO₂-cost criterion) have been proposed. Calculations show reduction in CO₂ emissions from 2020 to 2030, reaching a maximum CO₂ emission reduction of 90% in 2050 in an efficiency scenario with CCS and renewables. The contribution of CCS from 2030 is important with percentage values of electricity production around 22–28% in 2050. The cost of electricity (COE) increases up to 25% in 2030, and then this value remains approximately constant or decreases slightly.     

CO2 sorbents for a sorption-enhanced water–gas-shift process in IGCC plants: A thermodynamic analysis and process simulation study

A sorption-enhanced water–gas-shift reaction process (SEWGS) combines the WGS reaction and CO₂ removal into a single process step in an integrated gasification combined cycle (IGCC) power plant. In the SEWGS, a solid sorbent is employed to capture the CO₂ generated by the WGS reaction. A key technical issue for the SEWGS is to identify and develop sorbents that can capture CO₂ under high pressure and high temperature syngas conditions and minimize or even eliminate the need for WGS catalysts. We present the results from a thermodynamic analysis and process simulation study that aimed to identify sorbents and optimal temperature windows to maximize the thermal efficiency of an IGCC + SEWGS plant. The results from the thermodynamic analysis identified two metal oxides, one silicate, three zirconates, and one titanate sorbents that are suitable for the SEWGS application. The results from the process simulation study revealed that the overall thermal efficiency of a 1187 MW_th (thermal input) IGCC + SEWGS plant gasifying an Illinois coal, and using the seven sorbents selected from the thermodynamic analysis, was between 0.5 and 2.4 percentage points greater than that of a reference IGCC + Selexol plant.     

Biomass-fired cogeneration systems with CO2 capture and storage

In this study, we estimate and analyze the CO₂ mitigation costs of large-scale biomass-fired cogeneration technologies with CO₂ capture and storage. The CO₂ mitigation cost indicates the minimum economic incentive required (e.g. in the form of a carbon tax) to make the cost of a less carbon intensive system equal to the cost of a reference system. If carbon (as CO₂) is captured from biomass-fired energy systems, the systems could in principle be negative CO₂ emitting energy systems. CO₂ capture and storage from energy systems however, leads to reduced energy efficiency, higher investment costs, and increased costs of end products compared with energy systems in which CO₂ is vented. Here, we have analyzed biomass-fired cogeneration plants based on steam turbine technology (CHP-BST) and integrated gasification combined cycle technology (CHP-BIGCC). Three different scales were considered to analyze the scale effects. Logging residues was assumed as biomass feedstock. Two methods were used to estimate and compare the CO₂ mitigation cost. In the first method, the cogenerated power was credited based on avoided power production in stand-alone plants and in the second method the same reference output was produced from all systems. Biomass-fired CHP-BIGCC with CO₂ capture and storage was found very energy and emission efficient and cost competitive compared with other conversion systems.