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用CFX软件对催化裂化沉降器新型旋流快分器的气相流场进行了三维模拟,湍流模型采用雷诺应力输运方程模型.计算结果与用五孔探针测试的气相流场实验结果吻合很好.采用离散轨道模型对该旋流快分器内颗粒的运动情况进行了计算,并由此估算了旋流快分器的分级效率和总分离效率.模拟结果表明:该新型旋流头可消除现有旋流头喷出口附近的短路流,更有利于提高旋流快分器的效率.两种结构形式的旋流快分器分离效率的计算对比说明:在旋流头处加入一个内构件,是很有价值的改进. 相似文献
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气-液旋流分离器流场数值模拟研究 总被引:1,自引:0,他引:1
为研究旋流分离器内部气体和液滴的运动情况和分离机理,用流体动力学软件Fluent对旋流分离器内部流场和液滴的运动状况进行了数值模拟研究,在模拟过程中,采用k-epsilon(2 eqn)方程来模拟气相旋流流动,采用Lagrange方法模拟液滴运动。模拟结果表明,旋流分离器内部流场呈旋转分布,分为内、外两个流场,在不同流动区域,气体压力场、速度场分布成规则变化;液滴的运动较为复杂,带有随机性;总体运动轨迹的形状与气相流场的分布趋于一致。 相似文献
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为进一步提高催化裂化沉降器旋流快分系统的分离效率,首先对系统内气相流场进行了研究和分析.采用CFX5软件和应力输运方程模型(DSM)对其气相流场进行了三维数值模拟.将计算结果与用五孔探针测试的流场实验结果对比发现,计算结果与实验结果吻合较好,证明了应力输运方程模型适合用于旋流快分系统内三维流场的数值模拟.模拟结果表明:旋流快分系统内的流场为三维湍流场,在旋流头喷出口附近区域存在多个纵向旋涡,存在短路流现象,这是导致分离效率不易提高的主要原因.旋流快分头的S值和倾斜角对气流切向速度都有一定的影响,应优化确定.加入汽提气后,对旋流快分系统内的流场影响不大,但对气体的快速引出有利. 相似文献
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介绍了旋流干燥器的基本结构和工作原理,分析了旋流干燥器内的连续相流场的速度分布情况和分散相颗粒的受力情况。该研究结果对旋流干燥器传热机理的研究具有指导意义。 相似文献
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This article concerns the modelling and simulation of a deep-bed grain dryer in a large diameter-column. Two-dimensional (2D) models of deep-bed grain dryers were built by considering simultaneously momentum, heat, and mass transfer in the drying phase together with coupled heat and mass balance in the grain phase. The dynamic equations are solved numerically by using finite difference method. The momentum equations are applied to simulate pressure drop and velocity field of the drying air across the bed. The mass and heat balance in the two phases determine the profile of temperature and moisture content in both phases. Further, drying rate curves for various temperature of inlet drying gas together with moisture content of grain were simulated. The simulated profiles are in close agreement with experimental data. 相似文献
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Semicontinuous industrial tunnel dryers were simulated and optimized for concurrent and countercurrent configurations. Mass and energy balances for the solid and gas phase were used to describe the operation of the dryer and a semi-empirical model for the mass transfer rate; the drying rate equation parameters were fitted using experimental data for Italy grapes. The simulation programs coded in Fortran 90 calculate the moisture and temperature profiles for grapes and humidity and temperature for air throughout the tunnel, cycle time, recirculation ratio, thermal load, and fresh air flow rate. The optimization minimizes the energy input considering the degradation of ascorbic acid in the fruit as the main constraint. 相似文献
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大型催化裂化装置中再生器的规模庞大,其中的气固分布装置对整体性能有重要影响。与传统的冷模实验相比,对再生器整体和气固分布器局部的多尺度计算机模拟有利于更深入地了解其流动规律,高效便捷地考察不同结构设计与操作条件对气固分布的影响,辅助其优化设计。结合双流体模型和EMMS曳力模型,首先模拟了中石化现有3.5 Mt·a-1大规模清洁汽油生产装置的再生反应器,进而模拟并分析了基于同一工艺设计的7 Mt·a-1超大规模再生反应器内不同气体和固体分布器对流动与混合过程的影响。模拟结果表明:3环较2环分布器能有效改善气体分布的均匀性,但增加每个环上的气体入口数对其分布的改善有限;而对固体分布器,开孔率减小可增加其阻力,并在一定程度上改善混合性能。进一步讨论了研究分布环喷口处的气固流动与混合细节的必要性,初步展示了基于EMMS模型的离散颗粒模拟方法(EMMS-DPM)对其的有效性。 相似文献
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This paper presents a unified model for simulation of cocurrent and countercurrent dispersion-type dryers. The main industrial applications are to pneumatic conveying (flash) dryers and cascading (direct) rotary dryers. The basic model is a one-dimensional incremental (stepwise) simulation, which has been developed over a number of years Equations for particle motion, heat and mass transfer, heat and mass balances and local gas conditions are solved simultaneously over a small increment along the dryer. All workers have previously had considerable difficulty in obtaining a good fit between simulations and actual results from pilot-plants or large-scale industrial dryers. A new “fitting mode” calculation overcomes this by identifying the parameters which need to be adjusted, concentrating on those which cannot be measured accurately. Excellent agreement has been obtained between the model and experimental data by this method. The paper also presents revised formulations for particle motion and heat transfer in rotary dryers. The model has been incorporated into two computer programs for flash and rotary dryers respectively, and results from the former are shown for a case study. 相似文献
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ABSTRACT This paper presents a unified model for simulation of cocurrent and countercurrent dispersion-type dryers. The main industrial applications are to pneumatic conveying (flash) dryers and cascading (direct) rotary dryers. The basic model is a one-dimensional incremental (stepwise) simulation, which has been developed over a number of years Equations for particle motion, heat and mass transfer, heat and mass balances and local gas conditions are solved simultaneously over a small increment along the dryer. All workers have previously had considerable difficulty in obtaining a good fit between simulations and actual results from pilot-plants or large-scale industrial dryers. A new “fitting mode” calculation overcomes this by identifying the parameters which need to be adjusted, concentrating on those which cannot be measured accurately. Excellent agreement has been obtained between the model and experimental data by this method. The paper also presents revised formulations for particle motion and heat transfer in rotary dryers. The model has been incorporated into two computer programs for flash and rotary dryers respectively, and results from the former are shown for a case study. 相似文献