机器人图标化编程环境的设计及实现

为解决传统机器人文本编程不易于学习和使用的问题,设计了面向机器人的图标化简便编程环境．重点研究了图标化机器人程序语言的设计及其解释执行技术．通过图标化编程环境在工业机器人上的实现和应用,说明图标化编程技术相对于传统文本式编程技术的易用性和高效性．     

Graphical simulation for sensor based robot programming

The programming of robots is slowly evolving from traditional teach pendant methods to graphical Off-Line Programming (OLP) methods. Graphical simulation tools, such as OLP, are very useful for developing and testing robot programs before they are run on real industrial equipment. OLP systems are also used to develop task level programs. Traditional OLP systems, however, suffer from the limitations of using only position control which does not account for inherent robot inaccuracies and dynamic environments. This paper describes our work on improving and supplementing traditional position control programming methods. A baseline OLP system was implemented at NIST's Automated Manufacturing Research Facility (AMRF). Experience gained in implementing this system showed that an effective OLP system must accurately simulate the real world and must support sensor programming to compensate for real-world changes that cannot be simulated. The developed OLP geometric world model is calibrated using robot mounted ultrasound ranging sensors. This measurement capability produces a baseline geometric model of relatively good static accuracy for off-line programming. The graphical environment must also provide representations of sensor features. For this specific application, force is simulated in order to include force based commands in our robot programs. These sensor based programs are able to run reliably and safely in an unpredictable industrial environment. The last portion of this paper extends OLP and describes the functionality of a complete system for programming complex robot tasks.     

Augmented reality-assisted robot programming system for industrial applications

Robots are important in high-mix low-volume manufacturing because of their versatility and repeatability in performing manufacturing tasks. However, robots have not been widely used due to cumbersome programming effort and lack of operator skill. One significant factor prohibiting the widespread application of robots by small and medium enterprises (SMEs) is the high cost and necessary skill of programming and re-programming robots to perform diverse tasks. This paper discusses an Augmented Reality (AR) assisted robot programming system (ARRPS) that provides faster and more intuitive robot programming than conventional techniques. ARRPS is designed to allow users with little robot programming knowledge to program tasks for a serial robot. The system transforms the work cell of a serial industrial robot into an AR environment. With an AR user interface and a handheld pointer for interaction, users are free to move around the work cell to define 3D points and paths for the real robot to follow. Sensor data and algorithms are used for robot motion planning, collision detection and plan validation. The proposed approach enables fast and intuitive robotic path and task programming, and allows users to focus only on the definition of tasks. The implementation of this AR-assisted robot system is presented, and specific methods to enhance the performance of the users in carrying out robot programming using this system are highlighted.     

Interactive robot trajectory planning and simulation using Augmented Reality

Human-robot interaction in industrial robotics has largely been confined to finding better ways to reconfigure or program the robots. In this paper, an Augmented Reality based (RPAR-II) system is proposed to facilitate robot programming and trajectory planning considering the dynamic constraints of the robots. Through the various simulation capabilities provided in the proposed AR environment, the users are able to preview the simulated motion, perceive any possible overshoot, and resolve discrepancies between the planned and simulated paths prior to the execution of a task. By performing the simulation, the performance of the trajectory planning and the fitness of the selection of the robot controller model/parameters in the robot programming process can be visually evaluated. Practical issues concerning the system implementation are also discussed.     

Conflict free coordinated path planning for multiple robots using a dynamic path modification sequence

In this paper, a practically viable approach for conflict free, coordinated motion planning of multiple robots is proposed. The presented approach is a two phase decoupled method that can provide the desired coordination among the participating robots in offline mode. In the first phase, the collision free path with respect to stationary obstacles for each robot is obtained by employing an A* algorithm. In the second phase, the coordination among multiple robots is achieved by resolving conflicts based on a path modification approach. The paths of conflicting robots are modified based on their position in a dynamically computed path modification sequence (PMS). To assess the effectiveness of the developed methodology, the coordination among robots is also achieved by different strategies such as fixed priority sequence allotment for motion of each robot, reduction in the velocities of joints of the robot, and introduction of delay in starting of each robot. The performance is assessed in terms of the length of path traversed by each robot, time taken by the robot to realize the task and computational time. The effectiveness of the proposed approach for multi-robot motion planning is demonstrated with two case studies that considered the tasks with three and four robots. The results obtained from realistic simulation of multi-robot environment demonstrate that the proposed approach assures rapid, concurrent and conflict free coordinated path planning for multiple robots.     

Concurrent programming in VISO

Concurrent programming is more difficult to use and understand than sequential programming. In order to simplify this type of programming a number of approaches have been developed such as visual programming. Visual Occam (VISO) is a visual programming language for concurrent programming. It has a graphical syntax based on the language Occam and its semantics is represented both in petri net and process calculus. This paper presents a modular visual approach to write concurrent programs using the VISO language. Concurrent programs in VISO are specified graphically at different levels of abstraction. This paper describes this modular visual approach by constructing two examples in VISO. The first example is a simple concurrent program and it is mainly used to show the details of constructing a concurrent program in VISO. The second example is a larger concurrent program with more levels of abstraction. Copyright © 2000 John Wiley & Sons, Ltd.     

A STEP-compliant Industrial Robot Data Model for robot off-line programming systems

Recently, various robot off-line programming systems have promoted their own robot data models, resulting in a plethora of robot representation methods and unchangeable data files among CAx and robot off-line programming systems. The current paper represents a STEP-compliant Industrial Robot Data Model (IRDM) for data exchange between CAx systems and robot off-line programming systems. Using this novel representation method, most resources involved in a robot manufacturing system can be represented. The geometric and mathematic aspects of industrial robots have been defined in IRDM, so that the robot off-line programming system could have abundant information to represent robots’ kinematic and dynamic behaviors. In order to validate the proposed models and approaches, a prototype robot off-line programming system with 3D virtual environment is presented. The functionalities of IRDM not only have significant meaning for providing a unified data platform for robot simulation systems, but also have the potential capability to represent robot language using the object-oriented concept.     

Error management for robot programming

Reliability is a serious problem in computer controlled robot systems. Although robots serve successfully in relatively simple applications such as painting and spot welding, their potential in areas such as automated assembly is hampered by the complexity of programming. A program for assembling parts may be logically correct, execute correctly on a simulator, and even execute correctly on a robot most of the time, yet still fail unexpectedly in the face of real world uncertainties. Recovery from such errors is far more complicated than recovery from simple controller errors, since even expected errors can manifest themselves in unexpected ways. In this paper we present a novel approach for improving robot reliability. Instead of anticipating errors, we use knowledge-based programming techniques so that the robot can autonomously exploit knowledge about its task and environment to detect and recover from failures. We describe a system that we have designed and constructed in our robotics laboratory.     

Task-oriented programming of large redundant robot motion

Large robots are a new domain of advanced robotics. Examples of their application fields are tasks like operations on large free-form surfaces, especially aircraft cleaning and removing paint from hulls. They are equipped with a programmable robot control comparable to a control system used for industrial robots. However, conventional teach-in methods are not able to manage the complexity of programming large redundant robot operation on free-form geometries. The Fraunhofer IPA has developed an innovative off-line programming system that allows the creation of robot motion programs which satisfy time and energy optimization criteria. This system helps to avoid collisions within the workspace and to fulfill conditions that arise from the robot kinematics and dynamics. This advanced programming system has been successfully used to generate motion programs for the world's largest mobile robot, the aircraft cleaning manipulator SKYWASH. In this context offline programs for eleven different types of aircraft have been developed.     

Supervisory control for co-ordination of multiple robots†

This paper deals with a solution of supervisory control problem for co-ordination of multiple robots. The application of two or more robots employed in a co-operating mode can increase the level of flexibility and productivity in an automated manufacturing environment. However, as the number of robots or the intricacy of task to be performed increases, the control requirements also increase substantially. Co-operating robots can be used in typically complex assembly operations where the payload may be too heavy for a single arm to handle; the object to be manipulated may be irregularly shaped and provide only limited access for physical handling, or the two parts to be assembled together may require simultaneous orientation and unique positioning.

The co-ordination control strategies developed were applied to two IBM 7540 SCARA robots. Several control schemes were devised to achieve concurrent robot co-ordination and trajectory tracking. A digital computer program operable on an IBM PS/2 System 80 provided multiple concurrent programming of the two robots. Interactive control strategy and master-slave control strategy were designed, implemented, optimized, and tested. The results showed excellent trajectory adherence and repeatability for both control schemes     

Transformative CAD based industrial robot program generation

Industrial robots are widely used in various processes of surface manufacturing, such as spray painting, spray forming, rapid tooling, spray coating, and polishing. Robot programming for these applications is still time consuming and costly. Typical teaching methods are not cost effective and efficient. There are many off-line programming methods developed to reduce the robot programming effort. However, these methods suffer many practical issues, such as cable/hose tangling, robot configuration, collision, and reachability. To solve these problems, this paper discusses a new method to generate robot programs. Since industrial robots have been used in production for decades, there are many robot programs for different parts generated by the robot programmers. These robot programs, which contain not only the robot paths, but also the programmers' knowledge and process parameters, can be transformed to generate new robot programs for similar parts. In this paper, a transformative robot program generation method is developed based on the existing ones in the database. Experiments were performed to validate the developed methodology. The results are very promising in reducing the programming efforts in surface manufacturing.     

基于KQML语言的多自主移动机器人仿真系统

用JAVA语言开发了栅格环境下的多自主移动机器人仿真系统,通过KQML语言通信模拟了多个自主的移动机器人,机器人的自主性主要体现在自主感知环境和自主进行路径规划、任务执行和安全导航等工作．该仿真系统具有平台无关性、地图无关性、算法无关性以及机器人配置的无关性,为多自主机器人系统的研究提供了一个可借鉴的平台．     

A programming environment for real-time control of distributed multiple robotic systems

In recent years there has been great interest in robot software control architectures. However, although many interesting solutions have been presented, most of the research problems tackled related to a single robot perception, navigation and action in everyday environments. Instead, most of the practical applications of mobile robotics for service tasks in civilian environments consist of systems composed of multiple robots communicating with each other, with external sensing and actuating devices, and with external supervising workstations. RoboCup offers a great opportunity to deal with this problem. In fact the software architecture of a robot soccer player must allow successful intra-robot integration of the different activities (visual perception, path planning, strategy planning, motion control, etc.) spanning many different types of representation (raw sensor data, images, symbolic plans, etc.) and it must also guarantee successful inter-robot integration by supporting communication and cooperation. This paper focuses on this problem, presenting ETHNOS-IV - a programming environment for the design of a real-time control system composed of different robots, devices and external supervising or control stations - which has been successfully used within the Italian ART robot team in the RoboCup-99 competition. ETHNOS provides support from three main point of views which will be addressed in detail: inter-robot and intra-robot communication, realtime task scheduling, and software engineering and code reuse. Experimental results illustrating the advantages of this approach will also be presented.     

一个ROSIDY通用化工业机器人图形仿真软件

本文作者试图满足一般工业机器人图形仿真但又必须是最低成本的要求,利用商品化微机图形软件作为图形支撑开发了一个 ROSIDY 通用化工业机器人图形仿真软件.尽管在某些功能方面尚不能与大型软件包媲美,但其图形功能和通用性具有很强的实用价值.ROSIDY 是机器人设计、分析研究和推广的有力工具.本文论述了ROSIDY 的主要思想、程序原理、机器人构件的建模和建库.最后以三种不同自由度的工业机器人作为实例介绍了ROSIDY 的应用.     

Object-oriented and distributed approach for programming robotic manufacturing cells

Flexible manufacturing systems (FMS) are essential for small/medium batch and job shop manufacturing. These types of production systems are used to manufacture a considerable variety of products with medium/small production volumes. Therefore, the manufacturing platforms supporting these types of production must be flexible and organized in flexible manufacturing cells (FMC). Programming FMCs remains a difficult task and is an actual area of research and development. This paper reports an object-oriented approach developed for FMC programming. The work presented was first thought for application in industrial robot manipulators, and later extended to other FMC equipments just by putting the underlying ideas in a general framework. Initially, the motivation for this work was to develop means to add force control to a standard industrial robot manipulator. This problem requires remote access to the robot controller, remote programming and monitoring, as also is required to program and monitor any other FMC equipment. The proposed approach is distributed based on a client/server model and runs on Win32 platforms, i.e., Microsoft Windows and Windows NT. Implementation for the special case of industrial robot manipulators is presented, along with some application examples used for educational, research and industrial purposes.     

High-velocity walk-through programming for industrial applications

Traditionally, industrial robots are programmed by highly specialized workers that either directly write code in platform-specific languages, or use dedicated hardware (teach-pendant) to move the robot through the desired via-points. Unsurprisingly, the inherently complex and time-consuming nature of this task is one of the factors that are still preventing industrial manipulators from being massively adopted by companies that require a high degree of flexibility in order to cope with limited production volumes and rapidly changing product requirements. In this context, the introduction of sensor-based walk-through programming approaches represents the ideal solution as far as the need to reduce programming complexity and time is concerned. Nevertheless, the main shortcomings of these solutions typically consist in limited reachable velocities during the programming phase due to safety constraints and in relying on open robot controllers. To this regard, this paper proposes a control architecture for walk-through programming of industrial manipulators specifically designed in order to (i) reach high velocities while guaranteeing the operator’s safety; (ii) allow straightforward integration with a generic closed robotic controller. The proposed solution is extensively validated on an industrial manipulator.     

多移动机器人分布式智能避撞规划系统

研究在同一工作环境中多移动机器人的运动规划问题 ,提出将原来比较复杂的大系统问题转化为相对简单的子系统,由各智能机器人依据任务要 求和环境变化,独立调整自身运动状态,完成任务的分布式智能决策体系结构,并给出相应 的模型和算法．     

Control and communications for multiple, cooperating robots

There is an increasing need for the flexible integration and control of multiple robots of different types and manufacturers in a single workstation. These robots must coordinate their actions with each other in order to improve throughput, to simplify the process of programming them and to accommodate variations in the working environment. We propose a flexible architecture for the control system of multiple, cooperating robots in an integrated, multiple robot system. Our new architecture has major advantages in that it provides for asynchronous operations in and between control modules at the higher levels, retaining synchronous control only at the lowest level where each robot is servoed at its own pose-clock rate. We have outlined a communications and task management architecture which calls for only a simple run-time operating system at the lower levels of the hierarchy. We have shown that the inter-task communication load at the low levels, which is where the worst case occurs, could be handled, at the speeds necessary for robot control, by at least one current message-passing operating system.