Single and double pass solar air heaters with wire mesh as packing bed

The thermal performances of single and double pass solar air heaters with steel wire mesh layers are used instead of a flat absorber plate are investigated experimentally. The effects of mass flow rate of air on the outlet temperature and thermal efficiency were studied. The results indicate that the efficiency increases with increasing the mass flow rate for the range of the flow rate used in this work between 0.012 and 0.038 kg/s. For the same flow rate, the efficiency of the double pass is found to be higher than the single pass by 34–45%. Moreover, the maximum efficiencies obtained for the single and the double pass air collectors are 45.93 and 83.65% respectively for the mass flow rate of 0.038 kg/s. Comparison of the results of a packed bed collector with those of a conventional collector shows a substantial enhancement in the thermal efficiency.     

Heat transfer and friction characteristics of rectangular solar air heater duct using rib-grooved artificial roughness

Experimental investigation on the heat transfer and friction characteristics of rib-grooved artificial roughness on one broad heated wall of a large aspect ratio duct shows that Nusselt number can be further enhanced beyond that of ribbed duct while keeping the friction factor enhancement low. The experimental investigation encompassed the Reynolds number range from 3000 to 21,000; relative roughness height 0.0181–0.0363; relative roughness pitch 4.5–10.0, and groove position to pitch ratio 0.3–0.7. The effect of important parameters on the heat transfer coefficient and friction factor has been discussed and the results are compared with the results of ribbed and smooth duct under similar flow conditions. The present investigation clearly demonstrates that the heat transfer coefficient for rib-grooved arrangement is higher than that for the transverse ribs, whereas the friction factor is slightly higher for rib-grooved arrangement as compared to that of rectangular transverse ribs of similar rib height and rib spacing. The conditions for best performance have been determined. Correlations for Nusselt number and friction factor have been developed that predict the values within reasonable limits.     

Heat transfer and friction in solar air heater duct with W-shaped rib roughness on absorber plate

Artificial roughness in form of ribs is convenient method for enhancement of heat transfer coefficient in solar air heater. This paper presents experimental investigation of heat transfer and friction factor characteristics of rectangular duct roughened with W-shaped ribs on its underside on one broad wall arranged at an inclination with respect to flow direction. Range of parameters for this study has been decided on basis of practical considerations of system and operating conditions. Duct has width to height ratio (W/H) of 8.0, relative roughness pitch (p/e) of 10, relative roughness height (e/D_h) 0.018-0.03375 and angle of attack of flow (α) 30-75°. Air flow rate corresponds to Reynolds number between 2300-14,000. Heat transfer and friction factor results have been compared with those for smooth duct under similar flow and thermal boundary condition to determine thermo-hydraulic performance. Correlations have been developed for heat transfer coefficient and friction factor for roughened duct.     

Optimal thermohydraulic performance of a wire mesh packed solar air heater

This paper is concerned with thermohydraulic investigations on a packed bed solar air heater having its duct packed with blackened wire screen matrices of different geometrical parameters (wire diameter and pitch). The thermohydraulic performance of an air heater in terms of effective efficiency is determined on the basis of actual thermal energy gain subtracted by the primary energy required to generate power needed for pumping air through the packed bed. Based on energy transfer mechanism in the bed, a mathematical model is developed to compute effective efficiency. A design criterion is also suggested to select a matrix for packing the air flow duct of a solar air heater which results in the best thermal efficiency with minimum pumping power penalty. Resulting values of effective efficiency clearly indicate that the packed bed solar air heater investigated is thermohydraulically efficient as compared to flat plate collectors.     

Analysis of fluid flow and heat transfer in a rib grit roughened surface solar air heater using CFD

This paper presents the study of fluid flow and heat transfer in a solar air heater by using Computational Fluid Dynamics (CFD) which reduces time and cost. Lower side of collector plate is made rough with metal ribs of circular, square and triangular cross-section, having 60° inclinations to the air flow. The grit rib elements are fixed on the surface in staggered manner to form defined grid. The system and operating parameters studied are: e/D_h = 0.044, p/e = 17.5 and l/s = 1.72, for the Reynolds number range 3600-17,000. To validate CFD results, experimental investigations were carried out in the laboratory. It is found that experimental and CFD analysis results give the good agreement. The optimization of rib geometry and its angle of attack is also done. The square cross-section ribs with 58° angle of attack give maximum heat transfer. The percentage enhancement in the heat transfer for square plate over smooth surface is 30%.     

Heat transfer coefficient and friction factor correlations for rectangular solar air heater duct having transverse wedge shaped rib roughness on the absorber plate

As is well known, the heat transfer coefficient of a solar air heater duct can be increased by providing artificial roughness on the heated wall (i.e. the absorber plate). Experiments were performed to collect heat transfer and friction data for forced convection flow of air in solar air heater rectangular duct with one broad wall roughened by wedge shaped transverse integral ribs. The experiment encompassed the Reynolds number range from 3000 to 18000; relative roughness height 0.015 to 0.033; the relative roughness pitch 60.17φ^−1.0264<p/e<12.12; and rib wedge angle (φ) of 8, 10, 12 and 15°. The effect of parameters on the heat transfer coefficient and friction factor are compared with the result of smooth duct under similar flow conditions. Statistical correlations for the Nusselt number and friction factor have been developed in terms of geometrical parameters of the roughness elements and the flow Reynolds number.     

Heat transfer and friction factor correlations for a solar air heater duct roughened artificially with multiple v-ribs

The use of artificial roughness on the underside of the absorber plate is an effective and economic way to improve the thermal performance of a solar air heater. Several experimental investigations, involving different types of roughness elements, have been carried out to improve the heat transfer from the absorber plate to air flowing in solar air heaters. This paper presents an experimental investigation carried out to study the effect of multiple v-rib roughness on heat transfer coefficient and friction factor in an artificially roughened solar air heater duct. The experiment encompassed Reynolds number (Re) from 2000 to 20000, relative roughness height (e/D) values of 0.019-0.043, relative roughness pitch (P/e) range of 6-12, angle of attack (α) range of 30-75° and relative roughness width (W/w) range of 1-10. Extensive experimentation has been conducted to collect data on heat transfer and fluid flow characteristics of a rectangular duct roughened with multiple v-ribs. Using these experimental data, correlations for Nusselt number and friction factor in terms of roughness geometry and flow parameters have been developed.     

Optimized mass flux ratio of double-flow solar air heater with EHD

The numerical study of laminar forced convection inside double-flow solar air heater with electrohydrodynamic technique is investigated by finite difference method. The electric field is generated by the wire electrodes charged with DC high voltage. The mathematical modeling of computational fluid dynamics includes the interactions among electric field, flow field, and temperature field. It can be perceived that augmented heat transfer with presence of an electric field increases with the supplied voltage but decreases with the total mass flux. The optimized mass flux ratio is expressed incorporating with concerning parameter comprising of the electrode arrangement, the number of electrodes, the total heat flux at an absorbing plate, and the channel geometry.     

Analysis of heat transfer augmentation and flow characteristics due to rib roughness over absorber plate of a solar air heater

A computational analysis of heat transfer augmentation and flow characteristics due to artificial roughness in the form of ribs on a broad, heated wall of a rectangular duct for turbulent flow (Reynolds number range 3000–20,000, which is relevant in solar air heater) has been carried out. Shear stress transport k−ω turbulence model is selected by comparing the predictions of different turbulence models with experimental results available in the literature. A detailed analysis of heat transfer variation within inter rib region is done by using the selected turbulence model. The analysis shows that peak in local heat transfer coefficient occurs at the point of reattachment of the separated flow as observed experimentally. The results predict a significant enhancement of heat transfer in comparison to that for a smooth surface. There is a good matching between the predictions by SST k−ω and experimental results. In this work, nine different shapes of rib are examined using SST k−ω model and compared on the basis of heat transfer enhancement, friction characteristics and performance index considering heat transfer enhancement with the same pumping power.     

Design and thermal performance evaluation of a novel solar air heater

In the present scenario, numerous applications perform on solar energy for cooking, heating and cooling, and power generation, globally. Solar air heaters are one of these applications purposely used for, drying, timber seasoning and space heating. In the present work, a solar air heater (SAH) has been designed to produce a good exhaust temperature for long hours especially in the case of poor ambient conditions or during off sunshine hours. A mixture of desert and granular carbon in the ratio of 4:6 has been used as thermal heat storage inside the SAH. Two halogen lights of 300 W are used to increase the exhaust temperature of the SAH by placing them in the inlet and outlet ducts. All the experiments have conducted on natural and forced convection for performance evaluation on two similar design solar air heaters (with and without heat storage). The comparisons are made with two similar design solar air heaters carrying desert and granular carbon, as an individual heat storing media, to find out an optimum design of a SAH with long term heating. The thermal efficiencies of the novel SAH range from 18.04% to 20.78% of natural convection and 52.21%–80.05% with forced convection.     

Experimental studies on heat transfer and friction factor characteristics of forced circulation solar water heater system fitted with helical twisted tapes

Experimental investigation of heat transfer, friction factor and thermal performance of twisted tape solar water heater with various twist ratios has been conducted and the results are compared with plain tube collector for the same operating conditions with Reynolds number varied from 3000 to 23,000. Experimental data from plain tube collector is validated with the fundamental equations and found that the discrepancy is less than ±5.35% and ±8.80% for Nusselt number and friction factor, respectively. Correlations have been developed for Nusselt number and friction factor with various twist ratios (Y = 3, 4, 5, 6) and are compared with the experimental values. Results conclude that, heat transfer and pressure drop are higher in twisted tape collector compared to the plain one. Among the various twist ratios, the minimum twist ratio 3 is found to enhance the heat transfer and pressure drop due to swirl generation. As the twist ratio increases, the swirl generation decreases and minimizes the heat transfer and friction factor.     

Augmentation of heat transfer coefficient by using 90° broken transverse ribs on absorber plate of solar air heater

An experimental investigation has been carried out to study the heat transfer coefficient by using 90° broken transverse ribs on absorber plate of a solar air heater; the roughened wall being heated while the remaining three walls are insulated. The roughened wall has roughness with pitch (P), ranging from 10–30 mm, height of the rib of 1.5 mm and duct aspect ratio of 8. The air flow rate corresponds to Reynolds number between 3000–12,000. The heat transfer results have been compared with those for smooth ducts under similar flow and thermal boundary condition to determine the thermal efficiency of solar air heater.     

Experimental performance of single and double pass solar air heater with fins and steel wire mesh as absorber

Thermal performance of a single and double pass solar air heater with fins attached and using a steel wire mesh as absorber plate was investigated experimentally. The effects of air mass flow rate range between 0.012 kg/s and 0.038 kg/s on the outlet temperature and thermal efficiency was studied. The bed heights were 7 cm and 3 cm for the lower and upper channels respectively.     

Investigation on double-glazed solar air heater connected in series with rock bed solar collector-cum-storage system

This paper presents an experimental investigation along with a theoretical model of a double-glazed flat plate solar air heater connected in series with an integrated rock bed collector-cumstorage unit. Predictions are made regarding the effects of heat transfer coefficient and number of glazings on the performance of the air heater. The model fits quite well with the experimental observations.     

Analysis of a glass solar air heater

A matrix solar collector fabricated from broken glass pieces is being supposed to be a thermally efficient and economically cheap system for heating air. In this communication, we develop an analysis to study the performance of such a system. Typical cases considered are (i) top surface blackened, (ii) all glass pieces blackened and (iii) bottom surface blackened. Numerical calculations have been performed to study the effect of single and double glazing and insulation at the bottom, besides the effect of other physical parameters.     

Heat transfer and friction characteristics of an equilateral triangular solar air heater duct using inclined continuous ribs as roughness element on the absorber plate

An experimental study has been carried out to determine the effect on the heat transfer and friction characteristics of an equilateral triangular solar air heater duct using inclined continuous ribs as roughness element on the absorber plate. The experimental study encompasses the range of Reynolds numbers from 5600 to 28,000, relative roughness height (e/D_h) 0.021–0.043, relative roughness pitch (p/e) 8–16 and angle of attack (α ) 30–60°. The duct has an aspect ratio (W/H) of 1.15. The effect of flow parameters and roughness parameters on heat transfer and friction factor is discussed. The thermohydraulic performance parameter has been determined for the given range of flow parameters and roughness parameters.     

The effect of using transverse fins on a double pass flow solar air heater using wire mesh as an absorber

The thermal performance of a double pass solar air heater with 2, 4, and 6 fins attached was investigated experimentally. Wire mesh layers were used between the fins instead of an absorber plate. The effects of mass flow rate of air on the outlet temperature and thermal efficiency were studied. The indicated results show that the efficiency increases with increasing the mass flow rate for the range of the flow rate used in this work between 0.0121-0.042 kg/s. Moreover, the maximum efficiency was obtained by using 6 fins at the same mass flow rate. The maximum efficiency obtained for the 2, 4, 6 fins of SAH were 75.0%, 82.1% and 85.9% respectively for the mass flow rate of 0.042 kg/s. In addition, the maximum average temperature difference between the inlet and the outlet, ΔT, for the SAH with 6 fins was the highest for the same mass flow rates compared to 2 and 4 fins SAHs. The maximum average and instantaneous peak of ΔT obtained were 43.1 °C and 62.1 °C respectively for the 6 fins SAH when the mass flow rate was 0.0121 kg/s. Comparison of the results of a counter flow packed bed collector with those of a conventional collector shows a substantial enhancement in the thermal efficiency.     

Thermal behavior in solar air heater channel fitted with combined rib and delta-winglet

Effects of combined ribs and delta-winglet type vortex generators (DWs) on forced convection heat transfer and friction loss behaviors for turbulent airflow through a solar air heater channel are experimentally investigated in the present work. Measurements are carried out in the rectangular channel of aspect ratio, AR = 10 and height, H = 30 mm. The flow rate is presented in the form of Reynolds numbers based on the inlet hydraulic diameter of the channel ranging from 5000 to 22,000. The cross-section shape of the rib placed on the absorber plate to create a reverse-flow is an isosceles triangle with a single rib height, e/H = 0.2 and rib pitch, P_l/H = 1.33. Ten pairs of the DW with its height, b/H = 0.4; transverse pitch, P_t/H = 1 and three attack angles (α) of 60°, 45° and 30° are introduced and mounted on the lower plate entrance of the tested channel to generate longitudinal vortex flows. The experimental results show that the Nusselt number and friction factor values for combined rib and DW are found to be much higher than those for the rib/DW alone. The larger attack angle of the DW leads to higher heat transfer and friction loss than the lower one. In common with the rib, the DW pointing upstream (PU-DW) is found to give higher heat transfer rate and friction loss than the DW pointing downstream (PD-DW) at a similar operating condition. In comparison, the largest attack angle (α = 60°) of the PU-DW yields the highest increase in both the Nusselt number and friction factor while the lowest attack angle of the PD-DW provides the best thermal performance.     

Transient analysis of a solar air heater of the second kind

This paper presents a theoretical analysis along with the experimental validation study of a solar air heater of the second kind. The heater consists of a flat passage between two metallic plates through which the heat transfer fluid air is made to pass by some auxiliary means. Study of the periodic response of different parameters of this solar air heater is attempted. The heat balance equations governing the behaviour of the system are solved explicitly. The results obtained from the analytical expressions for the transient variation of outlet air temperature compare well with experimental data. Predictions are also made regarding effects of different performance parameters of the air heater with variations of air mass flow rate and plate emissivity with the hope of optimizing the collector configuration.     

An experimental study on a finned type and non-porous type solar air heater with a solar simulator

The results of experiments performed on two non-porous solar absorber solar air heaters with and without fins have been reported in this communication. The experiments were performed under laboratory conditions. Air heaters with fins are seen to be more efficient in comparison to the air heater without fins for air flow rates ≤0.0388 kg/sec per m². The experimental results have been used to validate a simple theoretical model.